Tool spindle for a device for fine machining of optically active surfaces on workpieces
11426837 · 2022-08-30
Assignee
Inventors
- Steffen Wallendorf (Wetzlar-Dutenhofen, DE)
- Holger Schäfer (Weilmünster, DE)
- Michael Leitz (Wetzlar, DE)
Cpc classification
B24B13/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B41/053
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a tool spindle for a device for fine machining optically active surfaces on workpieces, having a spindle housing and a tool holding portion which protrudes beyond the housing. The tool holding portion can be axially advanced towards the workpiece along a tool rotational axis via a guiding assembly, which can be rotated about the tool rotational axis in the spindle housing. In order to axially advance the tool holding portion, the guide assembly has a plurality of linear mounting elements, which are distributed about the tool rotational axis in a uniform manner, and respective paired guide rods, which are connected to the tool holding portion in a traction- and pressure-resistant manner.
Claims
1. A tool spindle for a device for fine processing of optically effective surfaces of workpieces, comprising a spindle housing and a tool holding section projecting beyond the spindle housing, that is rotatably arranged with respect to the spindle housing about an axis of rotation of the tool and axially adjustable along the axis of rotation of the tool by way of a guide arrangement, wherein the guide arrangement for the axial adjustment of the tool holding section comprises a plurality of linear bearing elements uniformly distributed around the axis (A) of rotation of the tool, respectively associated guide rods and a mounting part with recesses for parallel reception of the linear bearing elements, said mounting part being rotatably mounted in the spindle housing by way of a bearing arrangement, and wherein the guide rods of the guide arrangement are connected with the tool holding section to be capable of transmitting at least tensile and compressive forces between the guide rods and the tool holding section and also being mounted for rotation about the axis of rotation of the tool.
2. A tool spindle according claim 1, wherein the tool holding section is tiltable about a tilting point on the axis of rotation of the tool, and wherein the guide arrangement comprises a ball joint for tilting of the tool holding section with respect to the axis of rotation of the tool.
3. A tool spindle according to claim 2, wherein the ball joint comprises a ball head which is received in a ball socket and which is formed at a ball pin securable to the guide rods of the guide arrangement, whereas the ball socket is formed in the tool holding section.
4. A tool spindle according to claim 3, wherein the ball head has a receiving bore for a transverse pin which extends through the ball head and engages on either side of the ball head in associated cut-outs in the ball socket so as to connect the tool holding section with the ball pin to be capable of rotational entrainment.
5. A tool spindle according to claim 3, wherein the tool holding section is so resiliently supported on a support flange at the ball pin side by way of a resilient annular element that the tool holding section seeks to align by its center axis with the ball pin and thus the axis of rotation of the tool of the tool spindle.
6. A tool spindle according to claim 1, wherein a polishing disc is exchangeable mounted on the tool holding section, for which purpose a base body of the polishing disc and the tool holding section are provided with complementary structures for axial detenting with and entrainment of the polishing disc by the tool holding section.
7. A tool spindle for a device for fine processing of optically effective surfaces of workpieces, comprising a spindle housing and a tool holding section projecting beyond the spindle housing, that is rotatably arranged with respect to the spindle housing about an axis of rotation of the tool and axially adjustable along the axis of rotation of the tool by way of a guide arrangement, wherein the guide arrangement for the axial adjustment of the tool holding section comprises a plurality of linear bearing elements uniformly distributed around the axis (A) of rotation of the tool, respectively associated guide rods and a mounting part with recesses for parallel reception of the linear bearing elements, said mounting part being rotatably mounted in the spindle housing by way of a bearing arrangement, and wherein the guide rods of the guide arrangement are connected with the tool holding section to be capable of transmitting at least tensile and compressive forces between the guide rods and the tool holding section wherein the guide arrangement comprises a first guide plate and a second guide plate, of which the first guide plate is secured on the side of the mounting part remote from the tool holding section to the guide rods extending through the linear bearing elements and rigidly connects the guide rods together at a first end, whereas the second guide plate is secured on the side of the mounting part facing the tool holding section to the guide rods and rigidly connects the guide rods together at a second end.
8. A tool spindle according to claim 7, wherein the guide arrangement comprises exactly three guide rods , with which three linear bearing elements are associated, the linear bearing elements being arranged on a common circle at a mutual angular spacing of 120° with respect to the axis of rotation of the tool.
9. A tool spindle according to claim 8, wherein the linear bearing elements are ball bushes.
10. A tool spindle according to claim 9, wherein provided for the axial adjustment of the tool holding section along the axis of rotation of the tool is a piston-cylinder arrangement with a piston which is received in a cylinder housing and which is connected in serial arrangement with the guide rods of the guide arrangement for actuation thereof, the guide arrangement being mounted in the spindle housing together with the piston-cylinder arrangement to be rotatable about the axis of rotation of the tool.
11. A tool spindle according to claim 10, wherein the cylinder housing of the pneumatically actuable piston-cylinder arrangement is of two-part construction and is lined by a guide sleeve of mineral glass in which the piston , which at its guide surface is made from a graphite material, is received to be longitudinally displaceable.
12. A tool spindle according to claim 11, wherein the piston of the piston-cylinder arrangement is tension-resistantly and compression-resistantly connected with the guide rods of the guide arrangement by way of a thin rod of a spring steel.
13. A tool spindle according to claim 12, wherein the cylinder housing is provided at the outer circumference with a helical toothing for engagement with a helically toothed gearwheel which is rotationally drivable by way of a motor in order to rotate the piston-cylinder arrangement and thus the guide arrangement in the spindle housing about the axis of rotation of the tool.
14. A tool spindle according claim 13, wherein the tool holding section is tiltable about a tilting point on the axis of rotation of the tool, wherein the guide arrangement and comprises a ball j oint for tilting of the tool holding section with respect to the axis of rotation of the tool.
15. A tool spindle according to claim 14, wherein the ball joint comprises a ball head which is received in a ball socket and which is formed at a ball pin securable to the guide rods of the guide arrangement, whereas the ball socket is formed in the tool holding section.
16. A tool spindle according to claim 15, wherein the ball head has a receiving bore for a transverse pin which extends through the ball head and engages on either side of the ball head in associated cut-outs in the ball socket so as to connect the tool holding section with the ball pin to be capable of rotational entrainment.
17. A tool spindle according to claim 16, wherein the tool holding section is so resiliently supported on a support flange at the ball pin side by way of a resilient annular element that the tool holding section seeks to align by its center axis with the ball pin and thus the axis of rotation of the tool of the tool spindle.
18. A tool spindle according to claim 15, wherein the ball joint of the guide arrangement is free of a transverse pin and unbiased.
19. A tool spindle according to claim 18, wherein a polishing disc is exchangeably mounted on the tool holding section , for which purpose a base body of the polishing disc and the tool holding section are provided with complementary structures for axial detenting with and entrainment of the polishing disc by the tool holding section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in more detail in the following by way of preferred embodiments with reference to the accompanying partly simplified or schematic drawings which are not true to scale, wherein the same or corresponding parts are provided with the same reference numerals and in a given case supplemented by a superscript dash (′) so as to indicate that a variant is concerned. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE EMBODIMENT
(8) As a possible application or place of use of a tool spindle 10 according to the invention a device for the fine processing of optically effective surfaces cc, cx of workpieces such as, for example, spectacle lenses L is denoted generally by 12 in
(9) The tool spindle 10 comprises a spindle housing 14 and a tool holding section 16, which projects beyond that and which is axially adjustable (adjustment axis Z) along the tool axis A of rotation by way of a guide arrangement 18—which is drivable in the spindle housing 14 for rotation about the tool rotational axis A—and at least in the embodiment illustrated here is tiltable about a tilt point K on the tool rotational axis A. A significant aspect is that the guide arrangement 18, to be described in more detail in the following, has for axial adjustment of the tool holding section 16 a plurality of linear bearing elements 20, which are uniformly distributed around the tool rotational axis A, and respectively associated guide rods 22, which are tension-resistantly and compression-resistantly connected with the tool holding section 16.
(10) As shown in
(11) The tool spindle 10 is movable under CNC position control relative to the workpiece spindle 26 along a linear axis X, which extends substantially perpendicularly to the workpiece rotational axis C, by means of a driven tool carriage (not shown) and pivotable about a pivot adjusting axis B extending substantially perpendicularly to the workpiece rotational axis C and substantially perpendicularly to the linear axis X. In that case the tool spindle 10 is mounted on or in a pivot yoke 30, which is pivoted to the tool carriage in a manner not illustrated here and which is pivotable in defined manner about the pivot adjusting axis B by means of a linear drive (not shown) engaging a fork-shaped pivot arm 32 of the pivot yoke 30.
(12) More precisely, the tool spindle 10 is flange-mounted from below on the pivot yoke 30 by way of the spindle housing 14 according to
(13) According to
(14) As can be best seen in
(15) In addition, for axial adjustment (adjustment axis Z) of the tool holding section 16 along the tool rotational axis A the tool spindle 10 comprises a piston-cylinder arrangement 50. The piston-cylinder arrangement 50 has a piston 54 which is received in a cylinder housing 52 and which is connected, to be effective in terms of actuation, in a serial arrangement with the guide rods 22 of the guide arrangement 18. In order to move out the tool holding section 16 relative to the spindle housing 14 the piston-cylinder arrangement 50 can be pneumatically acted on by way of a proprietary rotary feedthrough 55 at the end of the cylinder housing 52 upper in
(16) According to
(17) The housing lower part 57 of the cylinder housing 52 is rotatably supported at the top in
(18) As
(19) In that regard it is to be noted that the lower guide plate 46 of the tool spindle 10 is rotationally drivable, controllably in rotational speed and rotational direction, about the tool rotational axis A and/or is adjustable along the tool rotational axis A (adjustment axis Z) optionally also with very fine sensitivity. In order to recognize the moved-up position of the guide plate 46/polishing tool 25 and thus a tool loading position of the tool spindle 10 an annular magnet RM is glued in place in the piston 54 of the piston-cylinder arrangement 50 and co-operates with a magnet sensor (not shown) in the vicinity of the rotary feedthrough 55.
(20) In addition, the guide arrangement 18 comprises, for tilting the tool holding section 16 with respect to the tool rotational axis A, a ball joint 74 defining the tilt point K for the tool holding section 16 on the tool rotational axis A. According to
(21) In the embodiment illustrated in
(22) In the illustrated embodiment a polishing disc as polishing tool 25 is mounted on the tool holding section 16 to be capable of axial and rotational entrainment, but at the same time detachably, i.e. exchangeably. For that purpose a base body 90 of the polishing disc 25 and the tool holding section 16 are provided with complementary structures 91 for axial detenting and rotational entrainment of the polishing disc 25 with and by the tool holding section 16. This interface, which is formed by the complementary structures 91, between the polishing disc 25 and tool holding section 16 is the subject of document EP 2 464 493 B1, to which at this point for the avoidance of repetition express reference is made with regard to construction and function of the interface.
(23) An intermediate layer 92, which is softer by comparison with the base body 90, of a resilient material is secured to the base body 90 of the polishing disc 25 illustrated here, wherein a polishing medium carrier 93 forming the actual, outer processing surface 94 of the polishing disc 25 rests on the intermediate layer. This form of the polishing disc 25 is special insofar as the intermediate layer 92 has at least two regions of different hardness, these being arranged one behind the other in the direction of the center axis of the polishing disc 25, wherein the region of the intermediate layer 92 adjoining the base body 90 is softer than the region of the intermediate layer 92 on which the polishing medium carrier 93 rests. More precisely, the two regions of the intermediate layer 92 are here formed by mutually different foam material layers 95 and 96 of respective constant thickness as seen along the center axis of the polishing disc 25, namely a softer foam material layer 95 on the base body 90, more precisely the spherical end surface 97 thereof, and a harder foam material layer 96 under the polishing medium carrier 93. In that case, the individual components (90, 95, 96, 93) of the polishing disc 25 are glued together. This polishing disc 25, which is universally usable for a large range of workpiece curvatures, is the subject—particularly the actual form and dimensioning—of earlier International Patent Application PCT/EP2015/001849, to which at this point express reference is made for avoidance of repetition.
(24) The various polishing processes, which are performable with the afore-described kinematics of the device 12 by means of the tool spindle 19 and in which in addition a liquid polishing medium is supplied by way of polishing medium nozzles (not shown)—which are provided at the workpiece spindle 26—to the place of action between tool and workpiece, are well-known to the expert and therefore will not be described in more detail at this point (for this purpose see also the polishing kinematics, already described above in the introductory description with regard to the prior art, especially with “tangential” and/or “pivoting” relative movement between tool and workpiece).
(25) Other polishing tools or polishing discs appropriate to the respective polishing requirements can obviously also be used with the tool spindle 10. Thus, it would be possible, for example, to use tools according to document U.S. Pat. No. 7,559,829 B2 without a rigid rotary drive. In this case, the receiving bore and transverse pin would be redundant in the ball head of a somewhat longer ball pin as would the support flange and the resilient annular element of the polishing tool illustrated in
(26)
(27) According to
(28) In the embodiment of
(29) Since in the embodiment of
(30) In the case of this variant, moreover, a hydraulic expansion chuck could be provided for holding components, which are cemented on precision cement members in accordance with DIN 58767, instead of the indicated clamping chuck 28 (collet chuck).
(31) A tool spindle for a device for fine processing of optically effective surfaces at workpieces has a spindle housing and a tool holding section projecting beyond that. The tool holding section can be axially adjusted (adjustment axis Z) along the tool rotational axis with respect to the workpiece by way of a guide arrangement, which is drivable in the spindle housing for rotation about a tool rotational axis A, and can be optionally tilted about a tilt point K on the tool rotational axis. In that case, the guide arrangement for the axial adjustment of the tool holding section comprises a plurality of linear bearing elements, which are uniformly distributed about the tool rotational axis, and respectively associated guide rods, which are tension-resistantly and compression-resistantly connected with the tool holding section. As a result, the tool holding section during processing of the microgeometry of the workpiece is able to follow the macrogeometry of the workpiece with a very easy motion and fine sensitivity.