METHOD FOR OPERATING A MICROWAVE DEVICE
20220312557 · 2022-09-29
Inventors
Cpc classification
H05B6/686
ELECTRICITY
International classification
Abstract
The invention relates to a method for operating a microwave device (1), the microwave device (1) comprising a cavity (2) and multiple microwave channels (CH1-CH4) for providing microwaves within said cavity (2), the method comprising the steps of: operating one or more microwave channels (CH1-CH4) at one or more first power levels and with varying phases in a data acquisition mode; gathering information regarding channel reverse power (RP) at the one or more microwave channels (CH1-CH4) during said data acquisition mode; establishing a mathematical model for each microwave chan-nel (CH1-CH4) based on said gathered information, said mathematical model providing information regarding channel reverse power (RP) for the respective microwave channel (CH1-CH4); determining operating parameters based on the established mathematical models; and, operating the microwave channels (CH1-CH4) of the microwave device (1) at one or more second power levels based on the determined operation parameters, the power of the second power levels being higher than the power of the first power levels.
Claims
1. Method for operating a microwave device, the microwave device comprising a cavity and multiple microwave channels for providing microwaves within said cavity, the method comprising the steps of: operating one or more of the microwave channels at one or more first power levels and with varying phases in a data acquisition mode; gathering information regarding channel reverse power at the one or more microwave channels during said data acquisition mode; establishing a mathematical model for each said microwave channel based on said gathered information, said mathematical model providing information regarding channel reverse power for the respective microwave channel determining operating parameters based on the established mathematical models; and operating the microwave channels of the microwave device at one or more second power levels based on the determined operating parameters, the second power levels being higher than the first power levels.
2. Method according to claim 1, wherein the step of determining operating parameters comprises choosing the operating parameters such that the channel reverse power for each said microwave channel is below a channel reverse power threshold.
3. Method according to claim 1, wherein the step of determining operating parameters comprises choosing the operating parameters such that total reverse power, which is the sum of the channel reverse power (RP) of all said microwave channels-, is below a total reverse power threshold.
4. Method according to claim 1, wherein said multiple microwave channels are divided into multiple groups.
5. Method according to claim 4, wherein each said group comprises one master microwave channel and at least one slave microwave channel.
6. Method according to claim 4, wherein the microwave channels of the same group are operated with a fixed phase relationship.
7. Method according to claim 1, wherein a ratio between the one or more first power levels and the one or more second powers level is a constant value which is valid for all microwave channels.
8. Method according to claim 1, wherein a load to be heated is included within the cavity during said data acquisition mode.
9. Method according to claim 5, wherein the mathematical model is established based on a set of curves or a 3D-plot indicating dependency of the channel reverse power and/or the total reverse power on phases of microwaves provided by two or more said master microwave channels.
10. Method according to claim 9, wherein the mathematical model is established by determining a mean channel reverse power, a maximum channel reverse power and information regarding a phase relation between the phases of the microwaves provided by the two or more said master microwave channels.
11. Method according to claim 1, wherein the mathematical model uses the following formula for calculating the channel reverse power:
RP(CH.sub.x)=Mp+Pk.Math.sin(φ.sub.M2−Comp.sub.φ.sub.
Comp.sub.φ.sub.
12. Method according to claim 5, wherein for establishing the mathematical model multiple measurements for gathering information regarding the channel reverse power are performed wherein the phases of two or more said master microwave channels are varied.
13. Method according to claim 12, wherein multiple measurements are performed for each microwave channel of the microwave device.
14. Method according to claim 1, wherein the microwave channels are operated such that a total reverse power, which is the sum of the channel reverse power (RP) of all said microwave channels, is minimized and/or the channel reverse power of one or more said microwave channels is reduced.
15. Microwave device comprising a cavity and multiple microwave channels for providing microwaves within said cavity, wherein the microwave device comprises a control entity, the control entity being configured to perform the following steps: operating one or more of said microwave channels at one or more first power levels and with varying phases in a data acquisition mode; gathering information regarding channel reverse power at the one or more microwave channels during said data acquisition mode; establishing a mathematical model for each said microwave channel based on said gathered information, said mathematical model providing information regarding channel reverse power for the respective microwave channel; determining operating parameters based on the established mathematical models; and operating the microwave channels of the microwave device at one or more second power levels based on the determined operation parameters, the second power levels being higher than the first power levels.
16. Method for operating a microwave device comprising a cavity and multiple microwave channels for providing microwaves within said cavity, the method comprising: in a first mode, and with a food load disposed within the cavity: operating one or more of the microwave channels to generate microwaves at a first power level across a plurality of phases; collecting reverse power values for each of the one or more microwave channels at said first power level and across said plurality of phases, wherein the respective reverse power values are dependent at least in part on said food load; establishing one or more mathematical models, respectively, for the one or more microwave channels based on the respective reverse power values for each said microwave channel; and from the established mathematical models, determining operating parameters for the one or more microwave channels, such that the determined operating parameters correspond to: i) a minimum said reverse power value for at least one said microwave channel, or ii) a minimum total reverse power value calculated as the sum of all the reverse power values of said one or more microwave channels; and in a second mode, cooking said food load within the oven cavity by operating said one or more microwave channels according to the determined operating parameters and at a second power level higher than the first power level.
17. Method according to claim 16, wherein each said mathematical model is based on the following formula:
RP(CH.sub.x)=Mp+Pk.Math.sin(φ.sub.M2−Comp.sub.φ.sub.
Comp.sub.φ.sub.
18. Method according to claim 17, said one or more microwave channels being divided into at least a first group comprising said first master microwave channel M1 and a first slave microwave channel, and a second group comprising said second master microwave channel M2 and a second slave microwave channel, wherein the microwave channels of the same group are operated according to a fixed phase relationship during both the first mode and the second mode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The various aspects of the invention, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0058] The present invention will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Throughout the following description similar reference numerals have been used to denote similar elements, parts, items or features, when applicable.
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[0060]
[0061] The microwave generator 3 comprises a control unit 3.1 adapted to control the generation of microwaves. More in detail, the control unit 3.1 may be adapted to influence the frequency, phase and amplitude of the microwave provided into the cavity 2. For example, the microwave generator 3 may comprise a voltage controlled oscillator (VCO) 3.2 which may comprise a phase locked loop (PLL) and an attenuator for generating a HF-signal ways a certain frequency, phase and amplitude. In addition, the microwave generator 3 may comprise an amplifier 3.3 in order to adapt the electric power of the HF-signal.
[0062] The control unit 3.1 may be operatively coupled with the voltage controlled oscillator (VCO) 3.2 and the amplifier 3.3 in order to generate an HF-signal with a certain frequency, phase and amplitude as desired.
[0063] The output of the amplifier 3.3 may be monitored by a monitoring entity 3.4. More in detail, the monitoring entity 3.4 may comprise a feedback loop which provides a portion of the output signal of the amplifier 3.3 back to the control unit 3.1 or another control entity in order to check whether the output of the amplifier 3.3 fulfils given requirements.
[0064] The output of the amplifier 3.3 may further be coupled with a circulator 3.5. The circulator 3.5 may be adapted to forward the HF-signal provided by the amplifier 3.3 towards an antenna (not explicitly shown in
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[0066] Each microwave generator 3 may be associated with a set of operating parameters which can be chosen in order to achieve a certain microwave transmission behaviour. For example, the frequency of microwaves provided by the microwave generator 3 can be chosen in a certain range, e.g. in the range of 2.4 GHz to 2.5 GHz. The step width may be 100 kHz or any other step width. Preferably, all microwave channels CH1-CH4 are operated at the same frequency, i.e. if the microwave frequency is changed, all channels change their frequency.
[0067] In addition, the phase of microwave provided by the microwave channels CH1-CH4 can be varied. For example, one channel may form the reference channel and a phase difference may be chosen between the reference channel and the other microwave channels. The phase difference may be selected in the range of 0° and 359°. The step width of phase difference may be 1° or any other step width.
[0068] Furthermore, the electrical power of the microwave provided by the respective microwave channel CH1-CH4 may be a further parameter to be selected. The electrical power may be chosen in the range between 0% and 100%, wherein 0% is power off and 100% is maximum power. The step width of electrical power may be 1% or any other step width.
[0069] A further parameter may be microwave channel ON/OFF command.
[0070] Each microwave channel CH1-CH4 may further comprise one or more measurement entities, the at least one measurement entity being adapted to measure forward power, i.e. the electric power provided by the respective microwave channel CH1-CH4 into the cavity 2. In addition the same measurement entity or another measurement entity may be adapted to measure reverse power, i.e. the electric power which is received from the cavity 2 by means of the antenna 4 of the respective microwave channel CH1-CH4.
[0071] In order to reduce channel reverse power, respectively, total reverse power, operating parameters are determined based on which the microwave device 1, specifically the microwave generators 3 of the microwave channels CH1-CH4 are operated. More in detail, the operating parameters may be chosen such that the channel reverse power for each channel is below a channel reverse power threshold. Said channel reverse power threshold may be chosen such that damage of the microwave generator 3, specifically the load consuming the channel reverse power can be avoided. Alternatively or in addition, the operating parameters may be chosen such that the total reverse power, which may be the sum of channel reverse power of all channels, is below a total reverse power threshold. Thereby the electric power available for heating a load included in the cavity 2 can be maximized and the time span for reaching a certain temperature level at or within the load can be reduced.
[0072] Said determination of suitable operating parameters is a complex task because of a plurality of parameters that can be modified in order to achieve a certain technical effect.
[0073] The present invention suggests operating the microwave device 1 in a data acquisition mode in order to derive information regarding the channel reverse power RP at a reduced set of operating parameters and set-up a mathematical model based on the information derived during the data acquisition mode in order to determine a suitable set of operating parameters based on said mathematical model. During data acquisition mode, the microwave channels CH1-CH4 are powered at a reduced power level. After determination, said set of operating parameters is used for operating the microwave device 1 at a higher power level in a delivery mode.
[0074] In order to reduce the complexity of parameters to be chosen appropriately, the set of microwave channels CH1-CH4, specifically active (i.q. power-on) microwave channels CH1-CH4 is divided into multiple groups or subsets, each subset comprising one master microwave channel and one or more slave microwave channels. For example, in case of four microwave channels CH1-CH4, channels CH1 and CH2 may be master channels, channel CH4 is a slave channel and may be included in a subset together with CH1, whereas CH3 is a slave channel and may be included in a subset together with CH2. So, in other words, CH4 may be a slave channel of CH1 and CH3 may be a slave channel of CH2. It is worth mentioning that upper-mentioned channel grouping is a mere example and also other channel grouping may be possible within the scope of the present invention.
[0075] Based on said channel grouping, the following control variables have to be considered:
[0076] wherein G.sub.x is the gain of the respective channel x, φ.sub.x is the phase of the electromagnetic wave provided at a certain channel x with respect to a reference, and F.sub.x is the frequency of the respective channel x. As disclosed before, the frequency of all channels x may be the same, i.e. F=F.sub.1=F.sub.2=F.sub.3=F.sub.4.
[0077] The microwave channels of a certain group may be linked with respect to their phase. More specifically, the phase of the slave microwave channel may depend on the phase of the respective master microwave channel according to the following formula:
φ.sub.slave(i,j)=φ.sub.master(j)+k(i,j)
[0078] wherein:
[0079] k(i,j) may be a constant value, i is the slave number and j is the group number.
[0080] Considering the previous example with four microwave channels CH1-CH4, the phase relationship may be as follows:
[0081] k1, k2 may be any value within the range of 0° to 359° and the phase relationship according to k1 and k2 may be used at least in the delivery mode.
[0082] Once defined the relation between phases in each channel group, the number of independent variables for phase is equal to the number of channel groups (one for each group).
[0083] The method will estimate the channel reverse power in each microwave channel starting from few solutions acquired during data acquisition mode. To perform this task, the gain of microwave channels must be chosen in a proper way. Specifically, the power provided by the microwave channel in the data acquisition mode should be a fraction of the power of the microwave channel in delivery mode. For instance, gains can be selected in a way that each microwave channel CH1-CH4 is delivering a first power level, e.g. 10 W in data acquisition mode and a higher power level in delivery mode, e.g. 200 W. So, in a preferred embodiment, the power ratio between data acquisition mode and delivery mode may be the same for all microwave channels CH1-CH4, in order to obtain a linear behaviour and the same influence of all microwave channels CH1-CH4.
[0084] Based on upper-mentioned actuation rules forward channel power and channel reverse power RP can be measured. Said measurement can preferably be performed in real-time. Channel reverse power RP may be represented in general using the following, non-linear set of functions:
[0085] where also the load (e.g. food to be heated inside the cavity) and constructive rules (e.g. antenna parameters) are parameters of the equation. Further parameters of the general function are gain G, frequency F, phases of the respective channels φ.sub.1 . . . φ.sub.2.
[0086] Taking into account upper-mentioned phase relationship between master and slave channels and an equal gain G on all channels, the set of formulas can be simplified as follows:
[0087] However, the simplification, as explained above, should not deemed to be restrictive for the present invention but the invention can also be applied without said simplifications. Said simplifications are deemed to increase the understanding of the inventive concept.
[0088] It is worth mentioning that the calculated values that describe the channel reverse power RP on each channel, take in account the overall system. Due to establishing the mathematical model based on calculated measurements which are load-dependent and system-dependent (i.e. include also the influence of the antennas, the cavity, the temperature, the load etc.), the mathematical model is representative of the effective system currently used. More in detail, the mathematical model takes also into account the status of the food.
[0089] In the following, a way to identify the mathematical model represented by Func.sub.1, . . . , Func.sub.N is disclosed and how to use said mathematical model to select frequency, amplitude and phases that fulfil wanted constrains in terms of channel reverse power RP and total reverse power (sum of all the channel reverse powers) according to user power requests.
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[0091] Said 3D-plots show that the channel reverse power RP is strongly dependent on the absolute values and relative values of phases of the master microwave channels. For example,
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[0093] By introducing certain channel reverse power constraints, the value range, in which operating parameters, specifically phases of master channels can be chosen, can be restricted. For example,
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[0095] In the following, it is disclosed how to establish the mathematical model based on information gathered during data acquisition mode.
[0096] First, after channel grouping and determining a master channel in each group, data acquisition mode is performed. More in detail, for one or more frequencies, the phases of master channels are varied and channel reverse power, respectively, total reverse power is measured. More in detail, the phase of a first master channel may be varied preferably through the whole phase range from 0° to 359° (e.g. stepwise increased/decreased) whereas the phase of the other master channel is kept constant.
[0097] After determining the phase-dependent channel reverse power RP in each channel, the phase of the other master channel (which has been constant before) is increased/decreased by a certain phase step and the phase of the first master channel is varied again, preferably through the whole phase range from 0° to 359°. Thereby, discrete channel reverse power RP information as shown in
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[0101] Due to the fact, that the slices as indicated by the vertical planes in
[0102] wherein
[0103] Mp is the mean value of channel reverse power RP (indicated by the horizontal plane);
[0104] Pk is the amplitude of the sine function;
[0105] φ.sub.M1,M2 are the phase values of first and second master channels;
[0106] α is an angular coefficient indicating the slanting of the dashed line in
[0107] β indicates the value of φ.sub.M2 at the point of intersection between the φ.sub.M2-axis and the dashed line in
[0108] It is worth mentioning that Mp, Pk, α and β are dependent on the information gathered during data acquisition mode and are specific for the respective channel.
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[0110] According to an example, the following measurements may be performed in order to set-up the mathematical model:
TABLE-US-00001 φ.sub.M1 [°] φ.sub.M2 [°] RP% CHx 90 90 RP.sub.1 90 180 RP.sub.2 90 270 RP.sub.3 180 90 RP.sub.4 180 180 RP.sub.5 180 270 RP.sub.6
[0111] Based on the gathered channel reverse power values RP.sub.1 . . . RP.sub.3 and RP.sub.4 . . . RP.sub.6 associated with the preceding phase tuples, the sine function shown in
[0112] Having a system with four channels we need at least 24 measurement data (or 6 measure points for each channel) for reconstructing the representations according to
[0113] In case that the microwave channels CH1-CH4 should be driven with different frequencies, for each frequency a mathematical model as described before has to be established.
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[0115] It should be noted that the description and drawings merely illustrate the principles of the proposed invention. Those skilled in the art will be able to implement various arrangements that, although not explicitly described or shown herein, embody the principles of the invention.
LIST OF REFERENCE NUMERALS
[0116] 1 microwave device
[0117] 2 cavity
[0118] 3 microwave generator
[0119] 3.1 control unit
[0120] 3.2 voltage controlled oscillator
[0121] 3.3 amplifier
[0122] 3.4 monitoring entity
[0123] 3.5 circulator
[0124] 3.6 electrical load
[0125] 4 antenna
[0126] 5 control entity
[0127] CH1-CH4 microwave channel
[0128] RP channel reverse power