CODING INSERT FOR USE IN A FOOD PREPARATION MACHINE
20170231421 · 2017-08-17
Inventors
Cpc classification
A47J31/4492
HUMAN NECESSITIES
International classification
Abstract
The present invention is directed to a coding insert (100) for associating to a food ingredient capsule (11) adapted to be functionally inserted in the cavity of a food preparation machine (1), characterized in that said coding insert (100) is a disc or a ring that comprises at least one deformable portion (17, 19, 20, 21, 22, 23, 25, 26, 27, 29, 31, 33, 34, 35, 38) that is deformed when said insert is inserted into the machine cavity, and/or when said cavity is closed, so that at least one machine operational parameter is set by detection of there action force on the machine cavity by the deformed portion, so as to customize the machine brewing functional parameters to each coding insert (100) inserted therein with the capsule it is associated with.
Claims
1. A coding insert for associating to a food ingredient capsule adapted to be functionally inserted in the cavity of a food preparation machine, the coding insert is a disc or a ring that comprises at least one deformable portion that is deformed when the insert is inserted into the machine cavity, and/or when the cavity is closed, so that at least one machine operational parameter is set by detection of the reaction force on the machine cavity by the deformed portion, so as to customize the machine brewing functional parameters to each coding insert inserted therein with the capsule it is associated with.
2. A coding insert according to claim 1, wherein the deformable portion of each insert is selected from the group consisting of: (i) a series of tongue-shaped protrusions, (ii) a series of wave-shaped protrusions, (iii) a coiled spring portion, (iv) a series of curved flexible arches that extend inwardly and upwardly from the lowermost inner surface of the coding insert, towards the center of the insert, (v) a series of curved protrusions oriented downwardly, which extend from a bottom edge of the insert, and combinations thereof.
3. A coding insert according to claim 1, wherein the deformable portion is located at the periphery of the insert.
4. A coding insert according to claim 1, wherein at least one of the external dimensions of the insert-capsule assembly is greater than the corresponding internal dimensions of the cavity, and wherein the deformable portion is located such as to allow the insert to compress elastically and fit within the cavity when the latter is closed in a functional configuration.
5. A coding insert according to claim 1, wherein at least one of the external dimensions of the insert-capsule assembly is smaller than the corresponding internal dimensions of the cavity, and wherein the deformable portion is located such as to allow the insert to expand elastically and fit within the cavity when the latter is closed in a functional configuration.
6. A coding insert according to claim 1, wherein the deformable portion is deformable with an amplitude of between 0.1 mm and 20 mm.
7. A coding insert according to claim 1, wherein the deformable portion is oriented such that it deforms along an axis D which is substantially parallel to the vertical axis of the capsule to which the coding insert is associated.
8. A coding insert according to claim 1, wherein the deformable portion is deformable by action of a force of between 0.2 N and 500 N.
9. A food preparation system comprising a coding insert for associating to a food ingredient capsule adapted to be functionally inserted in the cavity of a food preparation machine, the coding insert is a disc or a ring that comprises at least one deformable portion that is deformed when the insert is inserted into a machine cavity, and/or when the cavity is closed, so that at least one machine operational parameter is set by detection of the reaction force on the machine cavity by the deformed portion, so as to customize a machine brewing functional parameters to each coding insert inserted therein with the capsule it is associated with, the ingredient capsule, and the food preparation machine adapted to cooperate functionally with the capsule-insert assembly, the cavity comprises a force sensitive portion adapted to cooperate with the deformable portion of the coding insert to transmit data relative to food preparation settings, from the insert to the machine, the data being function of the mechanical deformation properties of the deformable portion.
10. A food preparation system according to claim 9, wherein the force sensitive portion is linked to a control board of the machine, such that cooperation between the machine sensitive portion and the insert deformable portion is able to trigger an operation within the machine when the deformable portion transmits a mechanical deformation to the pressure sensitive portion, the operation being a recognition switching the machine on or off, and/or setting a food preparation parameter.
11. A food preparation system according to claim 9, wherein the pressure sensitive portion is a force sensor connected to an electrical board.
12. A food preparation system according to claim 9, wherein the food product is a liquid or semi-liquid product prepared within the capsule by injecting a fluid to be mixed with the encapsulated ingredient, at a pressure of between 0.5 and 30 bar.
13. A kit of at least two coding inserts according to claim 1, wherein different coding inserts in the kit comprise deformable portions with different predetermined mechanical properties so as to customize the machine brewing functional parameters to each coding insert inserted therein with a capsule.
14. A kit of at least two coding inserts (100) according to claim 13, wherein the deformable portion of each coding insert is selected from the group consisting of: (i) a series of tongue-shaped protrusions, (ii) a series of wave-shaped protrusions, (iii) a coiled spring portion, (vi) a series of curved flexible arches that extend inwardly and upwardly from the lowermost inner surface of the coding insert, towards the center of the insert, (v) a series of curved protrusions oriented downwardly, which extend from a bottom edge of the insert, and combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Additional features and advantages of the present invention are described in, and will be apparent from, the description of the presently preferred embodiments which are set out below with reference to the drawings in which:
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
DETAILED DESCRIPTION OF THE INVENTION
[0067] The coding insert 100 according to the present invention is meant to be used in association with a food preparation capsule 11 containing a food ingredient, preferably a beverage ingredient. The assembly of the coding insert 100 and the ingredient capsule are then to be inserted into the brewing cavity of a beverage preparation machine 1 illustrated in
[0068] As shown in
[0069] The capsule holder 9 is adapted to receive the capsule 11 associated to the coding insert 100. A profile cut view of the capsule holder 9 is shown in
[0070] The capsule 11 comprises a capsule body which has a generally frusto-conical body, closed at its bottom by a bottom wall integrally formed with the body side walls. The centre of the bottom wall comprises an opening which serves as a dispensing opening to let the beverage prepared therein, flow out of said capsule into a cup placed here below. The capsule further comprises a pierceable aluminum membrane that is sealed inside the capsule, close to the bottom wall, as well as a piercing plate for piercing said aluminum membrane when pressure inside the capsule increases. The piercing plate is located between the aluminum membrane and the bottom wall of the capsule. Finally, the capsule is closed at its top by a pierceable membrane. The capsule is made such that it is moisture and oxygen barrier.
[0071] The coding insert 100 according to the present invention can be a disc as illustrated in
[0072] The coding insert 100 according to the present invention can be associated to a capsule 11 in an assembly by simply placing said insert at the surface of said capsule, preferably at the upper side, or at the lower side of said capsule. However, the association into an assembly can be made by attaching said insert 100 to said capsule in a permanent or removable manner, by: clipping (i.e. clip-fastening), gluing, taping, screwing, bayonet-fitting, or a combination thereof.
[0073] The shape and size of the coding insert 100 are such that they allow a proper fitting to the capsule, and then into the machine cavity. Preferably, the diameter of the disc-shaped or ring-shaped insert is equivalent to the diameter of the capsule surface to which it is assembled, as illustrated in
[0074] More precisely,
[0075] The capsule holder 9 loaded with said capsule 11 and coding insert 100, are inserted into the extraction head 5 when the latter is in the open position illustrated in
[0076] When the consumer actuates the locking lever 7 downwards as shown in
[0077] In other words, as can be understood, the extraction head 5 of the machine comprises a capsule receptacle having a volume and shape substantially similar to the external volume and shape of a capsule, with the provision of the volume of the coding insert 100. The capsule receptacle of said extraction head is defined by the capsule holder 9 and the needle plate 14 located above the capsule holder. The needle plate is movable substantially vertically towards, and away from, said capsule holder, in order to respectively close, and open the capsule receptacle. When the needle plate is lifted away from the capsule holder, i.e. when the extraction head is in the open position, the capsule holder can be moved into, or out of, the extraction head by sliding it like a drawer.
[0078] The data embedded into the coding insert can correspond to the type of ingredient contained in the capsule, and/or it can correspond to one or several parameters for preparation of a food or beverage from the capsule. Typically, such data is read by a mechanical reading device 28 embedded in the machine, such as a pressure force sensor installed in the factory.
[0079] The pressure sensor 28 can be installed within the machine at any suitable location that will allow said sensor to sense the elastic and/or plastic deformation of the insert when the latter is introduced together with the capsule in the receptacle of the machine, or at the time said receptacle is being closed. For instance, the sensor 28 can be integrated to the needle plate 14 as illustrated in
[0080] In that position, as illustrated in
[0081] The force sensor 28 can be integrated either in the beverage preparation machine as described above, or alternatively in the capsule holder 9. The force sensor can actually be integrated in any location of the machine or capsule holder, as long as said sensor is in contact with the coding insert—particularly with the deformable portion of the latter—when said coding insert and capsule are functionally inserted within the machine and/or capsule holder.
[0082] Due to the spring effect, a counterforce is applied by the coding insert 100 to the machine, and more precisely to the force sensor that is integrated in said machine.
[0083] Depending on the counterforce measured by the force sensor 28, the machine reads at least one beverage preparation data concerning the ingredient contained in the capsule and/or the parameters to prepare a beverage out of said ingredient. The translation of the counter pressure measurement into a data is performed by using a computer chip integrated inside the machine, which interprets the pressure that is sensed and converts it into a value for a beverage preparation setting, or any other similar data such as the type of capsule that is inserted, or type of beverage ingredient contained inside the capsule. During insertion of the assembly capsule-coding insert, and/or closing of the machine cavity, more than one measurement can be performed by the force sensor, the various measurements being done for various predetermined amplitudes of deformation of the coding insert deformable portion.
[0084] The deformable portion of the insert 100 can take various forms, shapes and dimensions, some of which will now be described in more detail with reference to the accompanying drawing, as examples.
[0085] In a first embodiment illustrated in
[0086] When a coding insert 100 according to this first embodiment is placed in a capsule holder together with a capsule, and functionally inserted into the corresponding recess of the beverage preparation machine, the top surface of the wave-shaped protrusions 17 protrudes above the level of the capsule holder's upper surface. The insert is therefore higher than the capsule holder, such that when the user closes the machine head—as described above with reference to
[0087] In a second embodiment illustrated in
[0088] This results in the tongues 19 being deformed elastically and their tip moved upward to allow closure of the head 5. When the extraction head is closed, the tongues 19 are pinched between the upper surface of the capsule 11 and the lower surface of the needle plate 14, such that said tongues are oriented generally in the same plane as the rest of the capsule top edge 18 as illustrated for instance in
[0089] When the extraction head is opened again, and the needle plate 14 moves upwards, the tongues 19 move back to be oriented downwards again as shown in
[0090] For instance, only one operational data can be coded within the insert, which is e.g. water temperature. If only two types of temperature are to be coded, hot or cold, two different types of inserts will be made, each having different types of deformable portion. In the present embodiment, the first type of coding inserts can have small tongues as illustrated in
[0091] Instead of water temperature, other machine operational data can be converted from the sensed elastic or plastic deformation of the deformable portion of the insert.
[0092] Also, not only a portion of the insert such as the tongues 19 can be deformable, but the whole coding insert can be made of a deformable material. In that case, the result is the same and a sensor embedded in the machine so as to be in contact with the insert during closing and/or when the extraction head is closed, will be able to sense a mechanical deformation so that the machine program can convert it into a machine operational data (water temperature setting, or water pressure, or volume of water to be injected within the capsule).
[0093] As an alternative, the tongues 19 can be directed upwards as shown in
[0094] As an alternative to the straight tongues illustrated in
[0095] In the first and second embodiments described above in reference to
[0096] Importantly, it is clear that preferably, and as described above with reference to the first and second embodiments, the volume of the assembly comprising the coding insert 100 and the capsule 11, is greater than the volume of the receptacle in the extraction head of the beverage machine. As explained above, this difference of volume causes the insert to deform when said extraction head is closed, so as to adapt to a smaller volume. This deformation is directed to the deformable portion of said insert. This principle is considered a preferred option of the present invention. However, other possibilities to deform the deformable portion of the insert can be considered which will be described hereafter, in reference to a third embodiment and to
[0097] In a third embodiment illustrated in
[0098] The outermost portion of the machine needle plate 14 illustrated in dotted lines in
[0099] As already explained above, the measured force applied to the sensor by the deformed portion of the insert corresponds to a predetermined value, which depends from the mechanical properties of the insert, in particular which depends on the force constant “k” of the deformable portion. This measured force is directly linked to a data value, which corresponds to a beverage preparation parameter to be set in the machine. A computer chip of the beverage machine, will interpret the measured force as a given value for a beverage preparation parameter, such as a given temperature for the fluid that will be injected within the capsule, and/or a given fluid injection pressure, and/or a given volume of fluid to be injected within the capsule.
[0100] For instance, if the elastic force measured by the sensor is 0.02 N, the machine will interpret it to inject 60 ml of water at 83° C. within the capsule. If the measured value is 0.06N, the machine will inject 180 ml of ambient temperature water.
[0101] According to the invention, the mechanical properties, and particularly the elastic deformation properties of the deformable portion of the coding insert, are predetermined by carefully selecting such constructional parameters for the insert deformable portion (depending of which type of deformable portion is used) such as: the type of material which is used (for instance rubber), the shape of the deformable portion, e.g. thickness of the insert and width and length of the precut slits 25 in the embodiment described above, or the length, thickness and angle of deformable tongues, etc. The machine is then programmed so as to be able to translate the measured force into given beverage preparation parameters (e.g. volume, pressure, and/or temperature of the fluid injected in the capsule).
[0102] According to each particular embodiment of a deformable portion of the coding insert, the pressure sensor in the machine or in the capsule holder will be adapted accordingly, in order to be able to sense the elastic deformation force generated by the insert when said deformable portion is deformed.
[0103] In a fourth embodiment illustrated in
[0104] As shown in
[0105] In use, when the assembled insert and capsule are introduced in the capsule holder, the protrusions 30 rest on a corresponding edge of the capsule holder (not shown in the drawing) such that the whole assembly capsule-coding insert is lifted compared to a capsule not associated to a coding insert, and such that the top edge 18 of the capsule is lifted above the level of the capsule holder upper surface.
[0106] When the extraction head of the machine is closed, the needle plate 14 presses onto the upper surface of the capsule, which is moved downwards, until the top edge 18 is in contact and rest upon the upper surface of the capsule holder. In that closed position of the extraction head, i.e. when the top edge 18 is pinched between the capsule holder and the needle plate (as shown for instance in
[0107] In that position, the elastically deformed protrusions 29 generate a counterforce which is directed vertically towards the top of the capsule. This counterforce can be measured by a pressure sensor 28 located inside, or in contact with, the needle plate. When the extraction head of the machine is opened again, the needle plate is lifted away from the capsule and capsule holder. At that time, the protrusions 29 flex back in their normal position such that the capsule is lifted from the capsule holder. Beyond the advantage provided by the invention (i.e. the assembly capsule-coding insert contains beverage preparation parameter data inside the predetermined elastic deformation force generated by the protrusions 29), this embodiment is also interesting in that the effect of elastic deformation of the coding insert provides a lifting effect which facilitates handling of a used capsule and its removal from the capsule holder when the beverage is prepared and the capsule is to be disposed of: due to the fact that the top edge 18 of the capsule is positioned above the capsule holder, it is easier for the user to seize said top edge to remove the capsule from the capsule holder.
[0108] In a fifth embodiment illustrated in
[0109] When the assembly composed of the coding insert 100 and the capsule 11, is inserted functionally into the capsule holder, the capsule bottom part is not in contact with the capsule holder, due to the fact that the horizontal tongues 31 rest upon a middle-height edge of the capsule holder. In this position, the whole insert—except for the horizontal tongues 31—is lifted from, and not in contact with, the capsule holder.
[0110] When the extraction head 5 of the machine is closed the needle plate 14 moves downwardly towards the insert. It contacts the upper edge 33 of the insert 100 and moves the whole insert downwardly, along the principle illustrated for instance in
[0111] As a general principle underlying the invention, the deformation applied to the deformable portion of the insert follows a material behavior law, so that the force generated by the deformation of said deformable portion is a direct function of said deformation, whatever the type of deformation: compression (as in
F=f(x)
[0112] where
[0113] “x” is the displacement vector—the distance and direction the spring is deformed from its equilibrium length.
[0114] “f(x)” is the magnitude and direction of the restoring force the spring exerts.
[0115] In the case of a simple spring element, the elastic deformation force generated within the material is a direct, linear, function of the deformation amplitude (F=k.Math.x), and both are linked by a constant “k” which is known as the “spring constant” or “Young's modulus”, which is an intrinsic characteristic of the material.
[0116] As explained above, the general principle of the present invention is that the factor “k” for each insert is measured and interpreted by the beverage preparation machine as a beverage preparation parameter.
[0117] In the case of the present invention, it is assumed that the deformable portion of the coding insert is a complex spring element, which produces a force under deformation that is not necessarily linearly linked to the deformation amplitude, as illustrated for instance in
[0118] In all of the embodiments described above, the deformable portion is deformable with an amplitude comprised between 0.1 mm and 20 mm, preferably comprised between 0.15 mm and 10 mm, more preferably comprised between 0.5 mm and 5 mm.
[0119] In all the above embodiments, the characteristics of the specific deformation properties of the deformable portion comprise the measurement of the reaction force of said deformable portion in relation to the amplitude of deformation of said deformable portion. The reaction force can be measured as described above by using a force or pressure sensor. The amplitude of the deformation that is applied on the deformable portion is measured by an optical sensor, electro-mechanical sensor (multi-positions), induction sensor, or any other sensor able to measure the position of the deformed area during its deformation, with a sufficiently high precision (typically a precision of between 0.01 and 0.5 mm).
[0120] Preferably, the beverage machines comprises in combination a pressure sensor for sensing the backforce applied to said sensor by the deformable portion of the capsule, and an electromechanical sensor to measure the displacement of said deformable portion while it is deformed. The electromechanical sensor is for instance placed at the surface of one portion of the machine brewing cavity wherein a capsule is inserted, so that said sensor detects the positions of the deformable portion of the capsule as follows: position at rest which corresponds to a an open configuration of the brewing cavity (i.e. no contact between the sensor and the capsule), then intermediate deformation (i.e. the brewing cavity is being closed, so that the sensor contacts the deformable portion of the capsule), and finally full deformation of the deformable portion (i.e. when the brewing cavity of the machine is fully closed onto the capsule in such a way that maximum pressure is applied by the brewing cavity and the sensor onto the deformable portion of the capsule, and such that the deformable portion is therefore deformed with a maximum amplitude).
[0121] At least three different measures of the backforce applied by said deformable portion are sensed, for three different positions (i.e. deformation amplitude) of the deformable portion. For instance, the backforce is measured for positions of the deformable portion as follows: firstly, 0 mm displacement (i.e. at rest), then secondly at 0.5 mm displacement, and thirdly at 1 mm displacement. For two different capsules in the kit of capsules according to the invention, the backforce measured by the pressure sensor is different for a same deformation amplitude. The difference in deformation properties that is measured indicates to the machine what kind of capsule is inserted therein, so that the machine program can automatically select appropriate beverage preparation parameters (e.g. appropriate volume of water to inject in the capsule, temperature of the water, etc.).
[0122] It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be covered by the appended claims.