CURRENT LIMITER ARRANGEMENT AND METHOD FOR MANUFACTURING A CURRENT LIMITER ARRANGEMENT
20170237252 · 2017-08-17
Assignee
Inventors
- Tamás MIHÁLFFY (Budapest, HU)
- Shinji YOKOYAMA (Tokyo, JP)
- Masakazu MATSUI (Tokyo, JP)
- Gábor VARGA (Budapest, HU)
- Zoltán HERNÁDI (Budapest, HU)
- Hajime KASAHARA (Tokyo, JP)
Cpc classification
H10N60/30
ELECTRICITY
International classification
Abstract
A current limiter arrangement limiting an electric current between a first and a second terminal includes a first current limiting device and a second current limiting device arranged between the first and the second terminal. The first and the second current limiting device each include a substrate having a substrate surface area and a substrate thickness, and include a superconducting section arranged on the substrate and thermally coupled to the substrate thereby covering a coupling surface area on the substrate. Each of the superconducting sections has a critical current value and the substrate surface areas, the substrate thicknesses and or the coupling surface areas are implemented as a function of the critical current values.
Claims
1-17. (canceled)
18. A current limiter arrangement for limiting an electric current between a first and a second terminal comprising: a first current limiting device and a second current limiting device arranged between the first and the second terminal; the first and the second current limiting device each include a substrate having a substrate surface area and a substrate thickness, and include a superconducting section arranged on the substrate and thermally coupled to the substrate thereby covering a coupling surface area on the substrate; wherein each of the superconducting sections has a critical current value, and the substrate surface areas, the substrate thicknesses, and or the coupling surface areas are implemented as a function of the critical current values.
19. The current limiter arrangement of claim 18, wherein the substrate surface areas, the substrate thicknesses, and/or the coupling surface areas are implemented such that the recovery times of the first and the second current limiting device are within a predetermined range.
20. The current limiter arrangement of claim 18, wherein in at least one of the first or second current limiting device the substrate surface area is larger than the coupling surface area.
21. The current limiter arrangement of claim 18, wherein in at least one of the first or second current limiting device the substrate comprises at least two substrate sections that are at least section-wise separated from one another by a gap, and wherein the superconducting section and/or a third substrate section partially bridges the gap.
22. The current limiter arrangement of claim 18, wherein in at least one of the first or second current limiting device the substrate has a width that is larger than a width of coupling surface area.
23. The current limiter arrangement of claim 18, wherein the superconducting sections have essentially a same width.
24. The current limiter arrangement of claim 18, wherein in at least one of the first or second current limiting device the substrate thickness varies between the first and the second terminal.
25. The current limiter arrangement of claim 18, further comprising current limiting devices arranged between the first and the second terminal, wherein each current limiting device includes a substrate having a substrate surface area and a substrate thickness, and a superconducting section arranged on the substrate and thermally coupled to the substrate thereby covering a coupling surface area on the substrate, wherein each of the superconducting sections has a critical current value, and the substrate surface areas, the substrate thicknesses, and/or the coupling surface areas are implemented as a function of the critical current values.
26. The current limiter arrangement of claim 18, further comprising a housing for a coolant liquid, wherein the coolant fluid pass around the current limiting devices.
27. The current limiter arrangement of claim 18, wherein in at least one of the current limiting devices the substrate and the superconducting section is a layered structure.
28. The current limiter arrangement of claim 18, wherein in at least one of the current limiting devices the superconducting section comprises a buffer layer, a superconducting layer, and/or a protective layer.
29. The current limiter arrangement of claim 18, wherein the substrate comprises an electrically isolating material to dissipate heat from the superconducting section into a cooling liquid.
30. A method for manufacturing a current limiter arrangement, comprising: arranging a plurality of current limiting devices between a first and a second terminal, wherein the current limiting devices each include a substrate having a substrate surface area and a substrate thickness, and a superconducting section arranged on the substrate and thermally coupled to the substrate thereby covering a coupling surface area on the substrate; electrically coupling the superconducting sections between the first and the second terminal, wherein each of the superconducting sections has a critical current value; adapting the substrate surface areas, the substrate thicknesses, and/or the coupling surface areas as a function of the critical current values.
31. The method of claim 30, further comprising: compensating a difference in recovery times of the current limiting devices by varying the substrate surface areas, the substrate thicknesses, and/or the coupling surface areas when the current limiter arrangement is operated with predetermined operational parameters.
32. The method of claim 30, wherein the current limiter arrangement is the current limiter arrangement including: a first current limiting device and a second current limiting device arranged between the first and the second terminal; the first and the second current limiting device each include a substrate having a substrate surface area and a substrate thickness, and include a superconducting section arranged on the substrate and thermally coupled to the substrate thereby covering a coupling surface area on the substrate; wherein each of the superconducting sections has a critical current value, and the substrate surface areas, the substrate thicknesses, and/or the coupling surface areas are implemented as a function of the critical current values.
33. A current limiting device for limiting an electric current between a first and a second terminal comprising: a substrate having a substrate surface area and a substrate thickness; a superconducting section arranged on the substrate and thermally coupled to the substrate thereby covering a coupling surface area on the substrate; wherein the substrate longitudinally extends between the first and the second terminal, and wherein a width of the substrate extends beyond the coupling surface area and varies at least piecewise between the first and the second terminal.
34. The current limiting device of claim 33, wherein the substrate comprises at least two substrate sections that are at least section-wise separated from one another by a gap, and wherein the superconducting section and/or a third substrate section partially bridges the gap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In the following, embodiments of nanostructure devices for electronic circuits, circuit arrangements and methods for manufacturing are described with reference to the enclosed drawings.
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046] Like or functionally like elements in the drawings have been allotted the same reference characters, if not otherwise indicated.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0047]
[0048] In the embodiment shown in
[0049] The length of the strip-like superconducting sections 8, 9 is indicated by L. Further, the width of the first superconducting section 8 is W.sub.8 and the width of the second superconducting section 9 is W.sub.9. The widths of the respective substrates 6, 7 are W.sub.6 and W.sub.7. In embodiments, for example, the width of the superconducting section W.sub.8, W.sub.9 is between 20 and 50 mm. The length L of the superconducting strips 8, 9 and/or the substrates 6, 7 is, for example, between 10 and 30 cm. A typical thickness of a current limiting devices 4, 5 including the substrate 6, 7 and the superconducting section 8, 9 is, for example between 0.5 and 2 mm. One can speak of a plate-based current limiting film device 4, 5.
[0050] The current limiting devices 4, 5 comprising the substrates 6, 7 and superconducting strips or sections 8, 9 can have a layered structure. The combination of substrate 6, 7 and superconducting section 8, 9 is sufficiently rigid and stable to be held between the electrodes in a self-supporting fashion. Although not expressly shown, the current limiter arrangement 1 can comprise further SFCL devices connected in parallel to form an array of SFCL devices between the electrodes 2, 3 (the terminals).
[0051]
[0052] The superconducting section 8 is arranged on the substrate 6. The superconducting section may comprise a first layer 13 or intermediate layer acting as a buffer layer. On the buffer layer 13, a superconducting layer 14 is face comprising a superconducting material. For example, a high temperature superconducting (HTS) material can be used. The superconducting layer 14 is covered with a protective layer 15 that may comprise a metal.
[0053] The intermediate layer 13 is formed on the substrate 6 and preferably allows for a high in-plane orientation of the superconducting layer 14. The average thickness of the intermediate or buffer layer 13 can be between 10 and 20 nm, and preferably between 10 nm and 15 nm. The intermediate layer 13 is, for example, formed through a vapor-deposition process using a mask for patterning and/or realizing a specific thickness. A surface roughness of the buffer layer is preferably adapted to improve an adhesion of the subsequent superconducting layer 14. The buffer layer can comprise a buffer material including, for example, CeO.sub.2, and MgO having an NaCl-type crystal structure. In particular, the intermediate or buffer layer 13 can be shaped by ion beam assisted deposition (IBAD).
[0054] The superconducting layer 14 is formed on the buffer layer 13, and can comprise an oxide material as a main component of the superconducting material. The superconducting layer 14 is preferably a high-temperature superconductor (HTS) layer. HTS materials are typically chosen from any of the high-temperature superconducting materials that exhibit superconducting properties above the temperature of liquid nitrogen i.e. 77K. Suitable superconducting materials are, for example, YBa.sub.2Cu.sub.3O.sub.7−x, Bi.sub.2Sr.sub.2CaCu.sub.2O.sub.z, Bi.sub.2Sr.sub.2Ca.sub.2Cu.sub.3O.sub.10+y, Tl.sub.2Ba.sub.2Ca.sub.2Cu.sub.3O.sub.10+y and HgBa.sub.2Ca.sub.2Cu.sub.3O.sub.8+y. One class of materials includes (RE)Ba.sub.2Cu.sub.3O.sub.7−x, wherein RE is a rare earth or combination of rare earth elements. It will be appreciated that non-stoichiometric and stoichiometric variations of such materials can be used, including for example, (RE).sub.1.2Ba.sub.2.1Cu.sub.3.1O.sub.7−x. In particular, YBa.sub.2Cu.sub.3O.sub.7−x is generally referred to as YBCO. YBCO may be used with or without the addition of dopants, such as rare earth materials, for example samarium.
[0055] The superconducting layer 14 is formed by known techniques including thick and thin film forming techniques. Preferably, a thin film physical vapor deposition technique such as pulsed laser deposition (PLD) can be used for a high deposition rates, or a chemical vapor deposition technique can be used for lower cost and larger surface area treatment. Typically, the superconducting layer has a thickness on the order of about 0.1 to about 30 microns, most typically about 0.5 to about 20 microns, such as about 1 to about 5 microns. The thickness is adapted to allow desirable amperage ratings associated with the superconducting layer 14.
[0056] The superconducting layer 14 is covered with a protective layer 15, wherein the protective layer 15 may also include a capping layer and a stabilizer layer, which are generally implemented to provide a low resistance interface and for reducing the risk of a superconductor burnout in use. More particularly, the protective layer 15 facilitates a continued flow of electrical charges along the superconductor material 14 in cases where cooling fails or the critical current density is exceeded due to a fault. Then, the superconducting layer 14 can change from the superconducting state and becomes resistive. Typically, a noble metal or a noble metal alloy is utilized for capping layer 15. Noble metals can include gold, silver, platinum, and palladium as protection materials. Various techniques may be used for depositing the protective layer 15, including physical vapor deposition, such as DC magnetron sputtering.
[0057] An optional stabilizer layer (not shown) can overlie the superconducting layer 14 and in particular, overlie and directly contact the metal protective layer 15. A stabilizer layer can be an additional protection or shunt layer to enhance stability against harsh environmental conditions and superconductivity quench. The stabilizer layer is, for example thermally and electrically conductive. It may be formed by any one of various thick and thin film forming techniques, such as by laminating a pre-formed copper strip onto the superconducting tape, by using an intermediary bonding material such as a solder. Other feasible processes include physical vapor deposition, typically evaporation or sputtering, as well as wet chemical processing such as electroless plating, and electroplating. In this regard, the layer 16 may function as a seed layer for deposition of copper thereon.
[0058] The thickness of the protective layer 15 is, for example, 100 and 300 nm. The protective layer is suitable to couple to an electrode, e.g. at least partially including a conductive member such as a gold-silver alloy.
[0059] In one embodiment, for example, the buffer layer comprises CeO.sub.2 material. The superconducting material 14 is YBCO, and the protective layer 15 is an Ag—Au alloy.
[0060] However, one may contemplate of other materials suitable as a buffer material, a superconducting material or a protection material. The above mentioned materials can be used as respective materials in all embodiments.
[0061]
[0062] The critical current I.sub.c for each of the current limiting devices 4, 5 may differ from one another. This can be due to contact resistances between the actual superconducting material and the peripheral elements, as for example the protective metal layer 15, the electrode elements 2, 16, solder 12, but also due to in-homogeneities of the superconducting material itself and manufacturing differences. In principle, slightly different superconducting materials can be used in different current limiting devices 4, 5 forming the fault current limiter arrangement 1 (see
[0063] The critical currents of the individual devices 4, 5 can lead to a variation in the recovery times of the two devices 4, 5. One may define the recovery time t.sub.r as the time interval that passes between the elimination of a fault and the change from normal or regular conductivity to superconductivity, when in operation of the device a current limiting event occurs. It is generally desirable to have little or no variations in the recovery time in a fault current limiter device or arrangement. In the embodiment shown in
[0064]
[0065] For example, in order to match the recovery times of the first and second current limiting device 4, 5 in the embodiment of
[0066] On the one hand, by increasing the width W.sub.6, W.sub.7 of the substrates 6, 7, a recovery time can be decreased because heat is better dissipated. Generally the larger the mass of the substrate the larger is its heat capacity. Heat generated by the superconducting strip 8 in its normal conduction state extends into the substrate 6 and is transferred in the substrate material and leads to boiling of coolant fluid at its surfaces. For example, a large surface area of the substrate that is in contact with the surrounding coolant may carry away heat from the superconductor 8 better than a small substrate. On the other hand, by varying the width W.sub.6, W.sub.7 with respect to each other, a homogeneous recovery time over all current limiting devices 4, 5 in the current limiter arrangement 1 can be obtained.
[0067] There are various options to vary or adapt the geometric relationship between the superconducting layer or section and the underlying substrate.
[0068]
[0069] 4A is an embodiment for a current limiting device where the substrate 6 and the superconducting section 8 have rectangular strip-like shape. The width W.sub.6 of substrate 6 is larger than the width W.sub.8 of the superconducting section 8. Hence, the substrate 6 is, for example, adapted to dissipate heat from the superconducting section 8 into a cooling liquid that may surround the device 4A. The wide substrate plate 6 can facilitate nucleate boiling for effectively transporting heat away from the superconducting strip 8.
[0070] 4B shows a device where the substrate (not visible) and the superconducting layer or section 8 have the same shape. In the view shown in
[0071] 4C and 4D show embodiments for current limiting devices 4C, 4D where the substrate comprises two sections 6A and 6B which are separated from each other by a gap 17. The gap 17 is bridged by the superconducting section 8 which are electrically coupled to the upper and lower terminals 2, 3. It can be shown that by varying the distance D.sub.1, D.sub.2 between the substrate sections 6A, 6B along the length L, the heat dissipating properties change well. Hence, by varying a gap distance D.sub.1, D.sub.2, also the resulting recovery times can be modified.
[0072] The current limiting device 4E has one substrate 6E on which two parallel superconducting strips 8, 9 are placed. One can also show that the distance E.sub.1 from the edge of the substrate 6 to the superconducting section or strip 8, 9 can influence the heat dissipating properties so that by varying the distances E.sub.1, E.sub.2 between the edges of the substrate 6E and the superconducting sections 8, 9, a change in the recovery times can be obtained.
[0073] 4F and 4G are embodiments where the width W.sub.6 of the substrate 6 varies along the longitudinal extension of the substrate between the two terminals 2, 3. 4F has a geometry similar to 4C and 4D and a third substrate section 6C bridging the two sections 6A and 6B. 6C is covered by the superconducting strip 8 and is therefore not visible in the Fig. The entire substrate 6A, 6B, 6C is one piece and supports the superconducting strip 8 between the terminals 2, 3.
[0074] In 4G the substrate 6 has cut-outs forming gaps 17 and changing the total substrate area that is in contact with a coolant fluid. The substrate 6 therefore comprises fins 33 extending laterally from the superconducting section. By changing the number of cut-outs 17 or fins 33, respectively, the heat capacity of the substrate and consequently the cooling characteristics can be adapted. As a result, the recovery time of a current limiting device 4A-4G may be tuned by changing the substrate. Also the geometry of the fins 33 can influence the heat dissipation properties of the substrate 6.
[0075] Generally, the substrate 6 can have an irregular shape and it can in particular vary with respect to different current limiting devices in a current limiter arrangement.
[0076] It is understood that a current limiter arrangement according to this disclosure can comprise any combination of the above elaborated geometries for adjusting or modulating a recovery time. In embodiments one of the configurational options 4A . . . 4G is used in a current limiter arrangement.
[0077]
[0078]
[0079] In a first method step S1 for manufacturing such an arrangement, a plurality of current limiting devices 4, 5 are arranged between a first and a second terminal 2, 3. The current limiting devices 4, 5 can each include a substrate 6, 7 having a substrate surface area and a substrate thickness. The current limiting devices 4, 5 further comprise a superconducting section 8, 9 arranged on the respective substrate 6, 7 wherein the superconducting section 8, 9 is thermally coupled to the substrate 6, 7 thereby covering a coupling surface area on the substrate 6, 7. As explained above, due to various effects, as for example an inhomogeneity of the superconducting material, a contact resistance towards the terminals or by other reasons the critical currents of the various current limiting devices 4, 5 need not be equal to one another.
[0080] In an optional step S2, the superconducting sections 8, 9 are electrically coupled to the first and the second terminal 2, 3. The superconducting sections 8, 9 can have each a specific critical current value.
[0081] Finally, in a step S3, the substrate surface areas, substrate thicknesses and/or the coupling surface areas are adapted as a function of the critical current values. This can lead to a compensation of a difference in recovery times of the individual current limiting devices 4, 5. In particular by adjusting, tuning, varying or adapting the substrate surface areas, the substrate thicknesses and/or the coupling surface areas, one may compensate for a difference in recovery times.
[0082] When adjusting the geometric relationships between the superconducting sections 8, 9 and the associated substrates 6, 7, an operating temperature, the number of devices, the thicknesses of the layers and other operational parameters for the current limiter arrangement 1 can be considered and taken into account for.
[0083] Preparative for the production of SFCL devices and arrays can be a labeling or measuring step for obtaining the critical current values for the individual devices.
[0084]
[0085]
[0086]
[0087] In
[0088] Investigations of the applicants show that by increasing ΔW, the resulting recovery time t.sub.r can be decreased.
[0089] Nucleate boiling is a type of boiling that takes place when the surface temperature of the substrate 6 is higher than the saturated fluid temperature and the heat flux is below the critical heat flux. Nucleate boiling NB is an efficient heat transfer mechanism compared to film boiling FB. Generally, nucleate boiling is preferred in this mechanism to dissipate heat from the superconductor 8 and/or substrate 6. In configurations where ΔW is small, for example less than 10 mm, predominantly film boiling FB occurs. In this condition, a vapor film of the surrounding cooling fluid can develop and depresses the heat transfer from the substrate 6 into the coolant liquid, such as liquid nitrogen. In
[0090] Hence, by varying ΔW, first a more efficient heat flux for cooling the device can be obtained, which leads to a decrease in recovery time t.sub.r, and second, the recovery time t.sub.r can be adjusted by changing ΔW.
[0091]
[0092] When comparing the absolute values of the recovery times t.sub.r, as shown in
[0093] One may contemplate of other means or strategies for adjusting a recovery time in a current limiting device.
[0094]
[0095]
[0096]
[0097]
[0098]
USED REFERENCE CHARACTERS
[0099] 1 current limiter arrangement [0100] 2, 3 terminal [0101] 4, 5 current limiter device [0102] 6, 7 substrate [0103] 8, 9 superconducting section [0104] 10, 11 contact bar [0105] 12 solder [0106] 13 buffer layer [0107] 14 superconducting layer [0108] 15 protective layer [0109] 16 electrode [0110] 17 gap [0111] 18 fin [0112] 19 substrate plate [0113] 20 channel [0114] 21 functionalization [0115] 22 post [0116] 23 housing [0117] 23A lid [0118] 23B body [0119] 24 current limiter device [0120] 25 shunt resistance [0121] 26 inlet [0122] 27 outlet [0123] 28 socket [0124] 29 wire [0125] 30 socket [0126] 31 shaft [0127] 32 cooling fluid [0128] 33 fin [0129] 100 current limiter arrangement [0130] D.sub.i distance [0131] W.sub.i width [0132] L.sub.i length [0133] T.sub.i thickness [0134] S symmetry axis/plane [0135] A.sub.i area [0136] S.sub.i method step [0137] t.sub.r recovery time [0138] T.sub.c critical temperature [0139] I.sub.c critical current [0140] FB film boiling regime [0141] NB nucleate boiling regime