STRETCHING DEVICE FOR AN APEX FILLER STRIP FOR TIRE BEADS AND APEX HANDLING SYSTEM COMPRISING THE STRETCHING DEVICE
20170232698 · 2017-08-17
Inventors
- Timen Anton VAN WERVEN (Apeldoorn, NL)
- Egbert Grietinus KELLY (Ruinen, NL)
- Martinus REGTERSCHOT (Wapenveld, NL)
Cpc classification
B29D30/48
PERFORMING OPERATIONS; TRANSPORTING
B29D30/44
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a stretching device for stretching an apex filler strip prior to application to a bead for a tire. The stretching device includes a stretching roller and a plurality of guide rollers for guiding the apex filler strip in a loop around the stretching roller. The plurality of guide rollers is arranged for receiving the apex filler strip in an entry orientation and for discharging the apex filler strip in an exit orientation. The plurality of guide rollers is arranged for guiding the one side of the apex filler strip in the entry orientation and the exit orientation under angles different from the support angle (H) with respect to rotation axis (R) of the stretching roller such that the apex filler strip is twisted over a twisting angle of at least forty-five degrees.
Claims
1.-35. (canceled)
36. A stretching device for stretching an apex filler strip prior to application to a bead for a tire, wherein the apex filler strip, in cross section, is provided with a base portion, a tip, a tapering portion extending from the base portion to the tip and two sides defined by the tapering portion, wherein the stretching device comprises a stretching roller that is rotatable about a rotation axis and a plurality of guides for guiding the apex filler strip in a loop around a part of the circumference of the stretching roller, wherein the stretching roller is provided with a circumferential profile that is arranged for supporting the apex filler strip in the loop at one of its two sides in a stretching orientation with the one side under a support angle with respect to the rotation axis of the stretching roller and with its tip radially outside of the base portion with respect to the rotation axis of the stretching roller for stretching said tip, wherein the plurality of guides is arranged for receiving the apex filler strip in an entry orientation towards the stretching roller and for discharging the apex filler strip in an exit orientation away from the stretching roller, wherein the plurality of guide rollers is arranged for guiding the one side of the apex filler strip in the entry orientation and the exit orientation under angles different from the support angle with respect to rotation axis of the stretching roller such that the apex filler strip is twisted in the transition from the entry orientation to the stretching orientation and in the transition from the stretching orientation to the exit orientation over a twisting angle of at least forty-five degrees.
37. The stretching device according to claim 36, wherein the support angle is at least fifty degrees, at least sixty degrees or at least seventy degrees.
38. The stretching device according to claim 36, wherein the apex filler strip is arranged to be twisted in both transitions over a twisting angle of at least fifty-five degrees or at least sixty-five degrees.
39. The stretching device according to claim 36, wherein the stretching device is arranged for receiving the apex filler strip in an entry direction and for discharging the apex filler strip in an exit direction, wherein the entry direction and the exit direction are radially on the same side of the stretching roller, wherein stretching roller is arranged for receiving the apex filler strip in a loop around its circumference between the entry direction and the exit direction.
40. The stretching device according to claim 39, wherein the stretching roller is arranged for supporting the one side of the apex filler strip on the circumferential profile over an angular segment of the circumferential profile in the range of one-hundred-and-eighty to two-hundred-and-seventy degrees of its circumference.
41. The stretching device according to claim 36, wherein the plurality of guides comprises an entry guide for guiding the entry of the apex filler strip into the stretching device in the entry orientation.
42. The stretching device according to claim 41, wherein the entry guide comprises an entry roller with a rotation axis extending parallel to the rotation axis of the stretching roller.
43. The stretching device according to claim 36, wherein the plurality of guides comprises a first twist guide for guiding the twisting of the apex filler strip in the transition between the entry orientation and the stretching orientation.
44. The stretching device according to claim 43, wherein the plurality of guides comprises an entry guide for guiding the entry of the apex filler strip into the stretching device in the entry orientation, wherein the first twist guide is arranged between the entry guide and the stretching roller.
45. The stretching device according to claim 43, wherein the first twist guide comprises a first twist roller with a rotation axis extending transverse or perpendicular to the rotation axis of the stretching roller.
46. The stretching device according to claim 36, wherein the plurality of guides comprises an exit guide for guiding the exit of the apex filler strip out of the stretching device in the exit orientation.
47. The stretching device according to claim 46, wherein the exit guide comprises an exit roller with a rotation axis extending parallel to the rotation axis of the stretching roller.
48. The stretching device according to claim 36, wherein the plurality of guides comprises a second twist guide for guiding the twisting of the apex filler strip in the transition between the stretching orientation and the exit orientation.
49. The stretching device according to claim 48, wherein the exit guide comprises an exit roller with a rotation axis extending parallel to the rotation axis of the stretching roller, wherein the second twist guide is arranged between the exit guide and the stretching roller.
50. The stretching device according to claim 48, wherein the second twist guide comprises a second twist roller with a rotation axis extending transverse or perpendicular to the rotation axis of the stretching roller.
51. The stretching device according to claim 50, wherein the plurality of guides comprises an exit guide for guiding the exit of the apex filler strip out of the stretching device in the exit orientation, wherein the rotation axes of the first twist guide and the second twist guide are parallel or collinear.
52. The stretching device according to claim 36, wherein the plurality of guides comprises a base portion guide for guiding the base portion into the circumferential profile of the stretching roller.
53. The stretching device according to claim 52, wherein the base portion guide comprises a base portion roller with a rotation axis extending transverse or perpendicular to the rotation axis of the stretching roller.
54. The stretching device according to claim 36, wherein the circumferential profile comprises a tapering portion support section arranged for supporting the tapering portion at the one side thereof.
55. The stretching device according to claim 36, wherein the circumferential profile comprises a base portion support section arranged for supporting the base portion of the apex filler strip in a fixed axial position with respect to the rotation axis of the stretching roller.
56. The stretching device according to claim 55, wherein the circumferential profile comprises a rim for fixing the axial position of the base portion at the side thereof facing away from the tapering portion.
57. The stretching device according to claim 36, wherein the stretching roller comprises a plurality of discs with different diameters which are arranged to be concentrically mounted in successive axial positions along the rotation axis of the stretching roller, wherein each disc forms a part of the circumferential profile of the stretching roller at its respective axial position, wherein each disc is interchangeable with another disc having a different diameter to vary the circumferential profile formed by the plurality of discs.
58. The stretching device according to claim 36, wherein the stretching device is further provided with a heater for heating the stretching roller, at least at the circumferential profile thereof, wherein at least some of the plurality of discs are operationally coupled to and heated by the heater.
59. The stretching device according to claim 36, wherein the stretching device is further provided with a pressing roller for pressing the apex filler strip against the circumferential profile of the stretching roller.
60. The stretching device according to claim 36, wherein the stretching device is further provided with an additional stretching assembly with a first hold-down roller and a second hold-down roller arranged opposite to the circumferential profile for holding down the apex filler strip on said circumferential profile, wherein the additional stretching assembly comprises a further stretch roller in between the hold-down rollers, wherein the further stretch roller is arranged for receiving the part of the apex filler strip between the hold-down rollers in a loop around its circumference, wherein the further stretch roller is arranged to further stretch the tip of apex filler strip.
61. The stretching device according to claim 60, wherein the further stretch roller is adjustable such that its rotation axis can be set to an angle that is opposite to the support angle of the circumferential profile.
62. The stretching device according to claim 60, wherein the stretching assembly is arranged at the side of the stretching roller at or near the location where the apex filler strip is arranged to leave the circumferential profile in the exit direction.
63. An apex handling system comprising the stretching device according to claim 36, further comprising a festooner with a plurality of upper rollers and lower rollers rotatable about a plurality of respective rotation axes, wherein the festooner is arranged for discharging the apex filler strip into the stretching device in the entry orientation.
64. The apex handling system according to claim 63, wherein the plurality of upper rollers and lower rollers each have rotation axes which are parallel to the rotation axis of the stretching roller, wherein the stretching device is placed in line with the festooner to form a continuation of said festooner, wherein the festooner ends with a lower roller upstream of the stretching device, wherein the stretching roller acts as a further upper roller interacting with the directly upstream lower roller of the festooner.
65. The apex handling system according to claim 63, wherein the apex handling system further comprises an apex applicator for applying the apex filler strip to the bead, wherein the apex applicator comprises a conveyor for receiving the apex filler strip from the stretching device in the exit orientation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The invention will be elucidated on the basis of an exemplary embodiment shown in the attached schematic drawings, in which:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION OF THE INVENTION
[0043]
[0044] The apex handling system 1 is provided with a stretching device 2 for stretching the apex filler strip 9 in a manner that will be described in more detail hereafter, an apex supply device 6 for supplying the apex filler strip 9 in an entry direction A to the stretching device 2 and an apex applicator 7 for receiving the apex filler strip 9 from the stretching device 2 in a discharge or exit direction C, for subsequent application to the bead (not shown). The stretching device 2 is arranged in an intermediate position or ‘in-line’ between the apex supply device 6 and the apex applicator 7. The stretching device 2 can be seen as forming an extension to the apex supply device 6.
[0045] The apex supply device 6 comprises a festooner with a plurality of lower rollers 61 and upper rollers 62 which are rotatable about a plurality of respective, mutually parallel rotation axes. The apex filler strip 9 is linearly transported between the rollers 61, 62 in a manner known per se, with its first side 94 and second side 95 alternating in a parallel orientation with each subsequent rollers 61, 62. The apex filler strip 9 is ultimately discharged from the last lower roller 61 directly upstream of the stretching device 2 into the stretching device 2 in the entry direction A.
[0046] The apex applicator 7 comprises a lower roller or dancer roll 71 and a roller conveyor 72, wherein the dancer roller 71 and the rollers of the roller conveyor 72 have respective, mutually parallel rotation axes. The apex filler strip 9 is discharged from the stretching device 2 in the exit direction C and subsequently looped around the dancer roller 71 towards the roller conveyor 72. The dancer roller is movable in the vertical direction to control the length or speed of the apex filler strip 9 being fed into the roller conveyor 72, in a manner known per se.
[0047] As shown in
[0048] As shown in
[0049] During the loop B around the stretching roller 3, the apex filler strip 9 is supported in a stretching orientation in which the tip 92 of the apex filler strip 9 is radially outside of the base portion 91 with respect to the rotation axis R. The radially outer tip 92 travels a larger and thus longer circumference with respect to the radially inner base portion 91, wherein the difference between the two circumferences stretches the tip 92.
[0050] The stretching roller 3 is provided with a mounting ring 31 and a plurality of discs 32 mounted as a package or a set to the mounting ring 31 with a plurality of fasteners. The mounting ring 31 is rotation-fixedly coupled to the drive shaft 24 for rotation with the drive shaft 24 about the rotation axis R. The discs 32 are arranged to be concentrically mounted on the mounting ring 31 and—as such—are also rotatable about the same rotation axis R. The discs 32 are mounted face to face in the axial direction X in successive axial positions along the rotation axis R of the stretching roller 3. The discs 32 have a plurality of different diameters. As best seen in
[0051] The circumferential profile 33 is arranged to optimally support the apex filler strip 9 at its cross section in the stretching orientation. The apex filler strip is supported along a limited angular segment of the circumference of the stretching roller 3. In this exemplary embodiment, the angular segment is limited to less than a full revolution, in particular in the range of one-hundred-and-eighty to two-hundred-and-seventy degrees.
[0052] The circumferential profile 33 comprises a base portion support section 34 for supporting the base portion 91 of the apex filler strip 9 and a tapering portion support section 35 for supporting one of the sides 94, 95 of the apex filler strip 9 under a support angle H of at least fifty degrees, preferably at least sixty degrees and most preferably at least seventy degrees with respect to the axial direction X and the rotation axis R. The support angle H can be varied by changing the configuration of the plurality of discs 32. E.g., a steep support angle H can be achieved by choosing discs 32 with a small diameter at the base portion support section 34 and/or choosing discs 32 with a large diameter at the tapering portion support section 35. In this example, the tapering portion support section 35 is arranged for supporting the first side 94 of the apex filler strip 9. At least one of the plurality of discs 32 is arranged to extend in the axial direction X on the outside of the apex filler strip 9 at the side of the base portion 91, in particular at the side of the base portion 91 facing away from the tapering portion 93. Said at least one of the discs 32 forms a rim section or rim 36 for fixing the axial position of the base portion 91 in the axial direction X.
[0053] As shown in
[0054] The stretching device 2 further comprises an exit guide 42 for guiding the exit of the apex filler strip 9 in the exit direction C from the stretching device 2 towards the apex applicator 7. The exit guide 42 comprises an exit roller with a rotation axis extending substantially parallel to the rotation axis R of the stretching roller 3 and to the rotation axis of the entry roller. The exit guide 42 guides the apex filler strip 9 at or near the exit guide 42 into an exit orientation, in which one of its sides 94, 95, in this example the second side 95, extends parallel or substantially parallel to the rotation axis R. It is noted that, in this example, the exit orientation is similar to the orientation in which the apex filler strip 9 is received and subsequently transported in the apex applicator 7. In particular, the rotation axis of the exit guide 42 is parallel to the respective rotation axes of the rollers 71 and the roller conveyor 72 of the apex applicator 7.
[0055] In this embodiment, the entry guide 41 and the exit guide 42 are both positioned in the radial direction of the stretching roller 3 vertically below the stretching roller 3, in particular approximately in line with the tangents of circumferential profile 33 at the ends of the angular segment of the circumferential profile 33 where the apex filler strip 9 is to be supported during the loop B.
[0056] Thus, the apex filler strip 9 is supplied to or entered into the stretching device 2 in the entry direction A in the entry orientation with one of its sides 94, 95 parallel to the rotation axis R of the stretching roller 3. The apex filler strip 9 is then twisted in a first transition T1 between the entry guide 41 and the stretching roller 3 from the entry orientation into the stretching orientation. The apex filler strip 9 is subsequently stretched at its tip 92 during the support on the stretching roller 3 and then twists again in a second transition T2 from the stretching orientation towards the exit orientation as it leaves the stretching roller 3 towards the exit guide 42. The apex filler strip 9 exits or is discharged from the stretching device 2 in the exit direction C in said exit orientation. The term ‘twisting’ in the context of the present application means that the apex filler strip 9 is rotated, warped and/or inverted about its longitudinal direction, axis or center line. In
[0057] The angle of the twisting in the apex filler strip 9 in the transitions T1, T2 is equal to the support angle H minus the angle between the first side 94 and the second side 95. Preferably, the twisting angle is at least forty-five degrees, more preferably at least fifty-five degrees and most preferably at least sixty-five degrees. Due to the steep support angle H of more than fifty degrees, the apex filler strip 9 can be considered to be turned upright with respect to the rotation axis R towards a plane normal to the rotation axis R of the stretching roller 3. The stretching of the tip 91 thus mainly occurs in the circumferential direction of the stretching roller 3 in or parallel to said normal plane.
[0058] As shown in
[0059] The plurality of guide rollers 41-44 are arranged for guiding the supported side 94 of the apex filler strip 9 in the entry orientation and the exit orientation under angles different from the support angle H with respect to rotation axis R of the stretching roller 3. The angles in subsequently the entry orientation, the support orientation and the exit orientation are different when viewed in the direction of transport or motion of the apex filler strip 9.
[0060] Finally, the stretching device 2 comprises a base portion guide 45 for guiding the base portion 91 into the circumferential profile 33 of the stretching roller 3. In particular, the base portion guide 45 is arranged right next to the rim 36 of the circumferential profile 33 and ensures that the base portion 91 is forced or guided into the base portion support section 35 in the axial direction X behind the rim 36. The base portion guide 45 is arranged only at the upstream side of the stretching roller 3 with respect to the entry direction A. Once the base portion 91 is forced into the base portion support section 35, it is unlikely that it is pulled out of the circumferential profile 33 before the end of the angular segment over which the apex filler strip 9 is to be supported. The base portion guide 45 comprises a base portion roller with a rotation axis extending substantially transverse or perpendicular to the rotation axis R of the stretching roller 3.
[0061] The rollers of the entry guide 41, the exit guide 42, the first twist guide 43, the second twist guide 44 and the base portion guide 45 are depicted as straight cylindrical rollers. Alternatively, the rollers can also have a varying diameter, e.g. like crowned rollers.
[0062] The optional heater, as shown in
[0063]
[0064]
[0065] The stretching assembly 246 comprises a first hold-down roller 247 and a second hold-down roller 248 opposite to the circumferential profile 33. The stretching assembly 246 comprises an adjustable further stretch roller 249 in between. The adjustable further stretch roller 249 is movably mounted on a guide rail 250, coupled to the housing 22, such that the rotation axis S of the adjustable further stretch roller 249 can be set to an angle K that is opposite to the support angle H of the circumferential profile 33 with respect to the vertical plane. As the apex filler strip 9 is held down by the respective hold-down rollers 247, 248 on the circumferential profile 33 of the stretch roller 3 and the part of the apex filler strip 9 between said hold-down rollers 247, 248 is looped around the adjustable further stretch roller 249 between the hold-down rollers 247, 248, the tip 92 can be adjustably stretched additionally or further with respect to the stretching already occurring during the loop B around the circumferential profile 33. With its rotation axis S under the opposite angle K, the circumferential surface of the adjustable further stretch roller 249 mainly or forcefully abuts the tip 92 of the apex filler strip 9. The adjustable further stretch roller 249 thus allows for instant, real time or ‘on the fly’ fine adjustments of the stretching of the tip 92 of the apex filler strip 9, prior to the apex filler strip 9 leaving the (main or primary) stretch roller 3.
[0066] As shown in
[0067] The hold-down rollers 247, 248 and the adjustable further stretch roller 249 in
[0068] It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.
[0069] In summary the invention relates to a stretching device for stretching an apex filler strip prior to application to a bead for a tire, wherein the stretching device comprises a stretching roller and a plurality of guides for guiding the apex filler strip in a loop around the stretching roller, wherein the plurality of guides is arranged for receiving the apex filler strip in an entry orientation and for discharging the apex filler strip in an exit orientation, wherein the plurality of guide rollers is arranged for guiding the one side of the apex filler strip in the entry orientation and the exit orientation under angles different from the support angle with respect to rotation axis of the stretching roller such that the apex filler strip is twisted over a twisting angle of at least forty-five degrees.