FLOW-FIELD-INDUCTED TEMPERATURE GRADIENT GAS CHORMATOGRAPHY
20170234840 · 2017-08-17
Inventors
Cpc classification
International classification
Abstract
The invention relates to a method, to a device, and to the use of a method for the gas-chromatic separation and determination of volatile substances in a carrier gas by means of a chromatographic separating capillary (1), wherein the separating capillary and/or an enveloping capillary (2) surrounding the separating capillary (1) is electrically conductive and is heated with current in the form of a resistance heater and is cooled by a forced convective flow by means of a fluid in the form of a gradient flow field in such a way that a continuous temperature gradient arises over the length of the separating capillary.
Claims
1. A method for the gas-chromatic separation and determination of volatile substances in a carrier gas by means of a chromatographic separation capillary (1), and/or a sheath capillary (2) is/are electrically conductive and is/are heated with current in the form of resistance heating and is/are cooled by a forced convective flow by means of a fluid, characterized in that the separation capillary (1) and/or sheath capillary (2) is/are subject to a radial incident flow, and a continuous temperature variation in the form of a gradient along the separation capillary (1) and/or sheath capillary (2) is produced.
2. The method as claimed in claim 1, characterized in that the separation capillary (1) is surrounded by the sheath capillary (2).
3. The method as claimed in claim 1, characterized in that a continuous temperature variation of the radial speed of flow of the cooling fluid is produced along the separation capillary (1) and/or the sheath capillary (2).
4. The method as claimed in claim 1, characterized in that the gradient is produced by continuous widening of a flow channel around the separation capillary (1) and/or sheath capillary (2).
5. The method as claimed in claim 1, characterized in that the gradient is produced by continuous discharge of flow fractions of the cooling fluid radially along the separation capillary (1) and/or the sheath capillary (2) via a partially permeable wall.
6. The method as claimed in claim 1, characterized in that the gradient due to radial incident flow of a cooling fluid along the separation capillary (1) and/or sheath capillary (2) is produced by continuously increasing the flow resistance along a helical groove (3) in a hollow body (15).
7. The method as claimed in claim 6, characterized in that the hollow body comprises a porous material (8) which produces a pressure loss.
8. The method as claimed in claim 1, characterized in that a ramp-shaped increase in the temperature variation with holding phases is implemented.
9. The method as claimed in claim 1, characterized in that the volatile substances are passed into the separation capillary (1), wherein a temperature level at the inlet of the separation capillary (1) is higher than at the outlet.
10. The method as claimed in claim 9, characterized in that the substances introduced at the inlet leave the separation capillary (1) in the direction of a detector (4) by virtue of time-controlled raising of the temperature level.
11. The method as claimed in claim 1, characterized in that an enrichment of the volatile substances takes place in zones of the separation capillary (1) which are at a temperature level at which said volatile substances are transported slowly or not at all in the carrier gas.
12. The method as claimed in claim 10, characterized in that the volatile substances are concentrated along the separation capillary (1) and reach the detector (4) at different times through the temperature level being raised.
13. The method as claimed in claim 1 characterized in that the fluid for cooling the separation capillary (1) is pre-cooled to a temperature range of from 0° C. to −196° C., more particularly using nitrogen.
14. The method as claimed in claim 1, characterized in that the separation of the volatile substances is accomplished by continuously raising the temperature level.
15. The method as claimed in claim 1, characterized in that the separation of the volatile substances is performed for use in drug and doping analysis or in explosives and hazardous materials detection.
16. The method as claimed in claim 9, characterized in that the temperature gradient between the inlet and the outlet of the separation capillary (1) is adapted by varying the speeds of flow of the cooling fluid during the ramp-shaped increase in the temperature variation.
17. A device for gas-chromatic separation and determination of volatile substances in a carrier gas, having a resistance-heatable separation capillary (1) and/or a resistance-heatable sheath capillary (2) having a helical groove (3) distributed around the circumference, wherein porous material (8) is arranged within the hollow cylinder (15) in such a way that, by blowing in a fluid radially with respect to the separation capillary (1) and/or sheath capillary (2) from an internal unit for producing a fluid flow, a continuous temperature variation in the form of a gradient along the separation capillary (1) is produced.
18. The device as claimed in claim 17, characterized in that the sheath capillary is surrounding the separation capillary (1) in a hollow cylinder (15).
19. The device as claimed in claim 17, characterized in that the internal unit for producing a fluid flow comprises a fan or blower (6) and a temperature sensor.
20. The device as claimed in claim 17, characterized in that the separation capillary (1) has a diameter in a range of from 0.3 mm to 1 mm over a length of from 100 to 500 cm, and the separation capillary (1) comprises a solid body, in particular a metal or a ceramic.
Description
[0022] It is therefore the object of the invention to provide a TGGC in which efficient separation can be achieved with commercially available separation capillaries that can be interchanged easily and do not require any special temperature control fluids but allow dynamic temperature control with a gradient and entail the use of only small amounts of energy for temperature control.
[0023] According to the invention, the object is achieved by means of the features of the characterizing clause of independent claims 1 and 13.
[0024] The invention is based on a thermal balance equilibrium directly at and in the resistance-heated separation column between heat production by the lost electric power and heat dissipation by a forced flow and heat radiation by the capillary column. The temperature gradient is produced by a gradient flow field. The flow to the separation column is at different speeds of flow across the separation column and, in this way, the temperature drop between the inlet and the outlet of the separation column is produced.
[0025] The advantage over the prior art is that there is no need to produce a thermal gradient field around the separation column, which then warms or heats the separation column only indirectly to the desired temperatures.
[0026] On the contrary, the temperature gradient arises as a consequence of the gradually changing thermal balance, thus making it possible to construct a precise and rapidly operating gas chromatography system.
[0027] According to the invention, an electrically (resistance-) heated separation capillary and/or a sheath capillary surrounding the separation capillary is used instead of an oven, which is used according to the prior art. It is possible to heat both the electrically heated separation capillary in a controlled manner with a rapid temperature program while the substances to be analyzed are carried through by means of a carrier gas and, in the case where a sheath capillary surrounding the separation capillary is used, the actual fused silica separation capillary is guided in such a way in the interior that it can be heated in a controlled manner with a rapid temperature program, while the substances to be analyzed are carried through by means of a carrier gas. According to the invention, the sheath capillary surrounding the separation capillary is produced from a solid body and can comprise a ceramic, e.g. Si.sub.3N.sub.4. However, it is also possible for the solid body to be composed of metal, in particular stainless steel. It is furthermore also possible to use nickel, nickel alloys or other metals with a suitable resistance as solid bodies. If an electrically conductive separation capillary is used, the use of a separate sheath capillary is superfluous. As a heating method for the separation columns, use is made of resistance heating since it combines the highest heating rates and high energy efficiency (low thermal masses). In the case of the resistance heating systems used to date in the prior art for temperature-programmed gas chromatography, a thermal equilibrium is established through natural convection and the heat transport thus effected. However, it is disadvantageous here that the level of heat transport in the case of natural convection depends on the orientation of the heated capillary in space. A horizontal capillary is cooled more by natural convection than a vertical capillary, which undergoes less heat transport in the upper part due to rising warm air components. Vertically wound capillary loops therefore exhibit nonuniform temperatures.
[0028] Disproportionately greater than heat transport due to natural convection is heat transport due to forced convection. If a heated capillary is subject selectively to a flow the cooling effect and hence the stable equilibrium temperature is heavily dependent on the speed of flow. This opens up the possibility of setting the temperature of a heated capillary within wide limits by selectively varying the incident flow to said capillary. Thus, according to the invention, it is envisaged that the resistance heating of the separation capillary (or of a sheath capillary around the separation column) takes place in a suitable flow field which has a uniform speed of flow gradient along the separation column. For this purpose, a TGGC has a unit for producing air flow, wherein this can be a fan or a blower or, alternatively, a pressurized gas supply with a suitable throttle valve. The fan or blower can be switched on and off by an electronic open-loop and closed-loop control unit. Alternatively, a pressurized gas supply can be switched on and off by means of a solenoid valve, for example. If expanded control capacity is desired for carrying out the TGGC method, the power of the fan or blower can be electronically controlled in order to deliver a variable volume flow. In corresponding fashion, it is also possible for the pressurized gas supply to deliver a variable volume flow using a control valve.
[0029] In this case, the TGGC comprises a separation capillary which is mounted in a flow field with a speed gradient. The production of the speed gradient can be accomplished in various ways, for which purpose, in particular, widening of a flow channel, continuous discharge of fractions of the flow and a continuous increase in flow resistance (pressure loss) may be mentioned.
[0030] To achieve a continuous temperature field in the form of a gradient, it is possible to use an electronic open-loop and closed-loop control unit. The unit performs open-loop and closed-loop control of the temperature of the separation capillary or the temperature of the sheath capillary surrounding the separation capillary by regulating the applied voltage and hence the power loss produced. The actual value for the open-loop and closed-loop control is supplied by a temperature sensor. This can be a thermocouple with a low thermal mass, which is mounted on the capillary by means of a high temperature adhesive. As an alternative, an infrared optical temperature sensor can be used, said sensor measuring the temperature of the capillary without making contact. The electronic open-loop and closed-loop control unit furthermore regulates fluid flow for controlled production of the flow gradient around the separation capillary. The electronic open-loop and closed-loop control unit has further connections, by means of which external devices, such as sample applicators, thermodesorbers or laboratory robots, can be controlled or control commands can be received from such external devices. After a start command, the electronic open-loop and closed-loop control unit performs a measurement cycle divided into phases.
[0031] It is very important to carry out this temperature control homogeneously since otherwise there is disadvantageous retardation of the individual substances. Here, homogeneous is intended to mean that the temperature variation is uniform over the length of the sheath capillary and that no zones with an alternating higher and lower temperature occur.
[0032] The thermal balance for the heated separation capillary subject to an incident flow of a fluid and/or for the sheath capillary surrounding the separation capillary can be calculated since there is a well-developed theory for this in the scientific/technical literature. The thermal balance comprises the heat energy supplied, the convective dissipation and the radiated heat energy.
Q.sub.Thermoelectric=Q.sub.Convection+Q.sub.Radiation
with individual contributions as follows:
Q.sub.Thermoelectric=U*I=I.sup.2*R=U.sup.2/R
Q.sub.Convection=α.sub.mean*A*(T.sub.Wall−T.sub.∝)
Q.sub.Radiation=α.sub.Boltzmann*(T.sub.Wall.sub.
[0033] The most laborious part of the balance is the calculation of the proportion attributable to convection. The heat transport coefficient is calculated using the tools of similarity theory and the dimensionless parameters defined there.
[0034] A distinction is drawn between free convection and forced convection. Free convection occurs due to density differences which arise during the heating of a fluid around a body, e.g. the convection of air around a heated separation capillary and/or the sheath capillary surrounding the separation capillary. Forced convection occurs in flows which are driven by way of pressure differences by means of fans or blowers. The flow is much more intense around the heated body and therefore heat dissipation is therefore also greater.
[0035] Calculation is performed using the dimensionless Nusselt number. The Nusselt number expresses the relationship between heat transfer and heat conduction in the fluid, this being additionally associated with a characteristic length. The central concept of similarity theory with its dimensionless parameters is to obtain universally valid calculation equations which can be applied to different dimensions or different physical characteristics.
[0036] The Nusselt number is defined as:
where [0037] α.sub.m: mean heat transfer coefficient [W/(m.sup.2*K)] [0038] λ.sub.Fluid: heat transfer coefficient of the fluid [W/(m*K)] [0039] L: characteristic length, here diameter d [m]
[0040] In order to calculate the Nusselt number, the Grashof, Prandtl and Rayleigh numbers are required in the case of free convection. For forced convection, the Reynolds number and the Prandtl number are used. It is typical of this type of calculation that use is made of parameters that establish further physically characteristic relationships. Moreover, the Grashof number expresses a dimensionless relationship between the lift forces due to density differences in the fluid and gravitational acceleration in the case of free convection.
where:
[0041] β∝: thermal expansion coefficient at T.sub.Fluid[1/K]
in the case of ideal gases [0042] ν.sub.m: kinematic viscosity at T.sub.m[m.sup.2/s] [0043] g: gravitational acceleration [m/s.sup.2]
[0044] The Prandtl number links flow variables with heat conduction variables in the fluid.
where: [0045] c.sub.p: specific isobaric heat capacity [J/(kg*K)] [0046] η.sub.m: dynamic viscosity at T.sub.m[kg/(m*s)]
[0047] For temperatures between 0 and 500° C., the Prandti number for air is between 0.71 and 0.72 and can therefore be assumed to be constant. In the calculation formulae, the Rayleigh number is often used as the product of the Grashof and Prandtl numbers.
Ra=Gr*Pr
[0048] In the case of heat transfer of a horizontal cylinder (capillary) with natural convection, the following calculation relation is given for the Nusselt number:
[0049] Here, the characteristic length is the diameter of the capillary. For forced convection, the following is given for the Nusselt number:
[0050] With the factor and the exponents as a function of the Reynolds number.sup.1:
TABLE-US-00001 Re c m n 1 to 40 0.76 0.4 0.37 40 to 1000 0.52 0.5 0.37 1000 to 2*10.sup.5 0.26 0.6 0.37 2*10.sup.5 to 10.sup.7 0.023 0.8 0.4 Heating of the fluid: p = 0.25 Cooling of the fluid: p = 0.20 .sup.1Baehr, Hans Dieter; Stephan, Karl (2006): Wärme- und Stoffübertragung [Heat and Substance Transfer], 5.sup.th, revised edition, Berlin [inter alia]: Springer
[0051] The Reynolds number is calculated as follows:
[0055] In the equation for the Reynolds number, w (infinite) is the speed of flow at a long distance from a cylindrical body, e.g. a heated separation capillary and/or a sheath capillary surrounding the separation capillary, d is the diameter of the cylindrical body (capillary) and ν.sub.m is the viscosity at the mean temperature.
[0056] Pr.sub.0 is the Prandtl number at wall temperature. Since the Prandtl number in the case of air is in a range of between 0 and 300° C. at 0.71, the last factor of the equation is approximately equal to 1 and the penultimate factor is constant at 0.7.sup.037 in a wide range of Reynolds numbers. For calculation, the substance values λ.sub.m and ν.sub.m (and possibly also η.sub.m) must be calculated. With these values, there is a high dependence on temperature. The calculations are therefore designed for use with a mean temperature between the (high) wall temperature and the (lower) fluid temperature at a relatively long distance:
[0057] In the range between 0 and 500° C., the following equations obtained by regression using absolute temperature values in the unit Kelvin,
[0058] Thermal Conductivity:
β=−6.0054*10.sup.−4+1.0732*10.sup.−4*T−7.0019*10.sup.−8*T.sup.2+3.2779*10.sup.−11*T.sup.3 [W/(m.sup.2K]
Kinematic Viscosity:
[0059]
ν=−1.9058*10.sup.−6+2.17926*10.sup.−8*T+1.36208*10.sup.−10*T2−3.25327*10.sup.−14*T3 [m.sup.2/s]
[0060] To make the above statements more specific, the following calculations for the temperature variations with forced convection and different speeds of flow are shown:
[0061] For comparison, the equilibrium temperatures calculated for natural convection are calculated and also shown for the same heat outputs.
TABLE-US-00002 Calculation for forced convection, 1 mm diameter capillary Temperature Temperature of the of the capillary capillary T ° C. T ° C. Speed of for Differential for Differential flow epsilon = 1, temperature epsilon = 0, temperature v m/s P = 51.29 T ° C. at P = 33.39 T ° C. at Air at 20° C. W/m v = 0.1 m/s W/m v = 0.1 m/s 0.1 300.0 300.0 0.2 262.4 37.6 234.1 65.9 0.3 239.5 60.5 202.8 97.2 0.4 223.3 76.7 183.5 116.5 0.5 210.9 89.1 169.8 130.2 0.6 201.0 99.0 161.7 138.3 0.7 192.8 107.2 151.4 148.6 0.8 185.8 114.2 144.7 155.3 0.9 179.8 120.2 139.1 160.9 1 174.5 125.5 134.3 165.7 2 142.5 157.5 107.0 193.0 3 126.2 173.8 94.2 205.8 4 115.7 184.3 86.2 213.8 5 108.2 191.8 80.6 219.4 Calculation for natural convection for for epsilon = 1, epsilon = 0, P = 51.29 P = 33.39 Air at 20° C. W/m W/m 320.0 331.1
[0062] In
[0063] The gas-chromatographic measurement of volatile substances by means of the method according to the invention and by means of the device according to the invention is described below by way of example: [0064] 1. In the initial position, power and temperature control and volume flow control are switched off. However, the temperatures of the transfer lines from the applicator unit and to the detector are controlled (typically in the region of about 200° C.). The transfer ovens for connection of the uncoated transfer lines to the separation capillary are also at the required high temperature (typically 300-350° C.). [0065] 2. In response to a control command, temperature control is activated and a lower temperature control value for the separation capillary and/or for the sheath capillary surrounding the separation capillary is/are set. In parallel with this, fluid flow control is set to a fixed fluid flow. A typical lower temperature value in this phase is 40° C. at the outlet of the separation capillary, wherein the outlet should be taken to be the region of transition to the detector. [0066] 3. A control command starts measurement with the TGGC. The sample to be analyzed or the volatile substances to be tested are then carried into the separation capillary by a carrier gas, such as helium, hydrogen, nitrogen or air. [0067] 4. After injection of the substances to be analyzed, a waiting time to be specified is executed by the electronic open-loop and closed-loop control unit. In this waiting time, solvent fractions from the sample application, for example, can be flushed out of the separation capillary. This waiting time is typically in the region of a few seconds. [0068] 5. After this waiting time, the controlled raising of the temperature of the separation capillary and/or of the sheath capillary surrounding the separation capillary begins. Time intervals in the region of a few seconds to the single-digit minute range are targeted. During the raising process, the substances to be analyzed are transported through the separation capillary by means of the carrier gas and by means of the gradient. The setpoint of the temperature control process can be measured at the beginning or at the end of the separation column, depending on the intended chromatographic measurement method. A typical embodiment comprises the ramp-shaped raising of the temperature with a particular rate of rise per time unit, e.g. in the range of from 5 to 60° C./s. Thus the temperature range of 300° C. (e.g. 40° C. to 340° C.) is traversed in between 5 and 60 s. Depending on the substances to be analyzed, the ramp-shaped increase can also be implemented in several stages at different rates of rise. Intermediate holding phases are also possible. During the process of raising the temperature of the separation capillary and/or of the sheath capillary surrounding the separation capillary, the temperature gradient over the length of the separation capillary is produced by the continuous gradient of the flow field. The fluid flow can remain constant during the raising phase but can also be raised or lowered. The level of the fluid flow affects the level of the gradient, i.e. the differential temperature between the inlet and the outlet of the separation capillary, i.e. the locations of injection and detection. [0069] 6. After the upper control value for temperature control has been reached, there follows a measurement phase, in which this temperature is regulated to a constant level. At the same time, the fluid flow is adjusted downward or switched off. Owing to the reduction or elimination of the flow gradient around the separation capillary, the temperatures between the inlet and the outlet of the separation capillary balance out. The conditions of natural convection with the associated equilibrium temperatures then prevail there. The electronic temperature control system holds the temperature constant at the actual-value measurement location by controlling the power of the heating current. If the actual-value measurement location is at the outlet of the separation capillary (low temperature during flow), there is a decrease in the inlet temperature to the level of the outlet temperature in this phase. If the actual-value measurement location is at the inlet of the separation capillary, the temperature at the outlet will rise to the level at the inlet. According to the invention, the inlet is taken to be the region where the volatile substances to be analyzed are injected. Raising the outlet temperature means that even substances of low volatility are transported out of the separation capillary. [0070] 7. After the end of this measurement phase, the temperature can be held constant in a further phase in order to continue flushing out contaminants. [0071] 8. In a final phase, the unit for producing an air flow, e.g. a fan or a blower, is set to maximum values. The heating power for the separation capillary is switched off. There is therefore a very rapid decrease in the temperature to the values required at the beginning of a new measurement process.
[0072] The invention is explained once again in greater detail by means of the following figures:
[0073]
[0074] The flow is hardly reduced by these very thin holding plates (13), being reduced only directly in the holding plates (13) and in the directly adjoining boundary layer. The absence of flow or the reduced flow leads to an increase in the temperature only in a very small region since the cooling effect of the flow is absent or reduced. This slight local temperature increase is not disruptive for the TGGC since the substances pass through this region quickly and are then once again subject to the gradient profile. A holding plate consisting of a compound with a low thermal conductivity, e.g. high-temperature polymers or ceramics, is preferably selected.
[0075] The substances to be analyzed come from a sample feeder (5). The sample feeder (5) can be a gas-chromatographic injector, a thermodesorption unit or some other collecting and application system. The detector (4) is connected to the cold end of the separation capillary (1) via the transfer line (11). Any gas-chromatographic detector, such as FID, ECD, PID, WLD and even mass spectrometers, such as a quadrupole mass spectrometer or TOF mass spectrometer, can be used as a detector (4). Gas sensors or gas sensor arrays can also be operated with the pre-separation in the TGGC.
[0076]
[0077] In a vertical section,
[0078]
[0079]
[0080]
[0081] Finally,
LIST OF REFERENCE SIGNS
[0082] 1 separation capillary [0083] 2 sheath capillary [0084] 3 groove [0085] 4 detector [0086] 5 sample feed [0087] 6 fan/blower [0088] 7 flow stabilizer [0089] 8 material [0090] 9 cover [0091] 10, 10′ transfer ovens [0092] 11, 11′ transfer lines [0093] 12, 12′ auxiliary heating arrangements [0094] 13 holding plate [0095] 14 base [0096] 15 hollow cylinder [0097] 16 partially permeable wall surface [0098] 17 annular groove [0099] 18 wall surface (conical on the inside) [0100] 19 wall surface (conical on the outside) [0101] 20 support structure