PRESSURE VESSEL AND ALSO APPARATUS AND PROCESS FOR PRODUCING A PRESSURE VESSEL BLANK COMPRISING AT LEAST ONE CONNECTION ELEMENT
20170234486 ยท 2017-08-17
Inventors
Cpc classification
F17C2223/0153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C2049/2043
PERFORMING OPERATIONS; TRANSPORTING
F17C2203/0604
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C2049/2065
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/065
PERFORMING OPERATIONS; TRANSPORTING
F17C2203/0663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0621
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C2049/5855
PERFORMING OPERATIONS; TRANSPORTING
B29K2671/00
PERFORMING OPERATIONS; TRANSPORTING
F17C2201/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2105/06
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/2082
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B29C49/66
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/003
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/0633
PERFORMING OPERATIONS; TRANSPORTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2705/00
PERFORMING OPERATIONS; TRANSPORTING
F17C1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0305
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2703/00
PERFORMING OPERATIONS; TRANSPORTING
F17C2205/0397
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2023/086
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/2078
PERFORMING OPERATIONS; TRANSPORTING
B29K2677/10
PERFORMING OPERATIONS; TRANSPORTING
B29K2681/04
PERFORMING OPERATIONS; TRANSPORTING
F17C2221/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C49/48185
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/5886
PERFORMING OPERATIONS; TRANSPORTING
B29C49/20
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/2073
PERFORMING OPERATIONS; TRANSPORTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C49/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present embodiments provide an apparatus for producing a pressure vessel blank, comprising at least one connection element, a multi-part blow-moulding tool, and at least one blowing pin. The present embodiments further provide a pressure vessel comprising at least one connection element, a pressure vessel blank, and a supporting shell connected to and supporting the pressure vessel blank. An aspect of the present embodiments provides a process for producing a pressure vessel blank using an apparatus comprising at least one connection element that enables a shortened time for producing a pressure vessel blank with increased stability under pressure.
Claims
1. An apparatus for producing a pressure vessel blank comprising (a) at least one connection element comprising a through-passage; (b) a multi-part blow-moulding tool comprising at least two blow-mould portions, wherein each blow-mould portion defines a partial cavity configured to receive a thermoplastic tubular preform; and (c) at least one blowing pin comprising an end portion having a gas outlet opening configured to discharge a gas, and a holding device for releasably holding the connection element, wherein the end portion is configured for insertion into the through-passage of the connection element; wherein the blow-mould portions are configured to move reversibly between an open position in which the blow-mould portions are apart from one another, and a closed position in which the blow-mould portions contact one another such that the partial cavities of each blow-mould portion form a mould impression in which the thermoplastic preform can be moulded under differential pressure to form the pressure vessel blank; wherein the blowing pin is configured for placement between the blow-mould portions so that in the closed position the thermoplastic preform disposed therebetween can be moulded in the mould impression while being brought to bear against the connection element by application of gas pressure discharged from the gas outlet opening; wherein the end portion of the blowing pin further comprises a fluid outlet configured to release a cooling fluid, and a fluid inlet configured to receive the cooling fluid; and wherein the fluid outlet and the fluid inlet are configured for fluidic connection with one another, so that, in use, the through-passage of the connection element held by the blowing pin can be brought directly into contact with the cooling fluid and a cooling fluid circulation can be produced in the through-passage of the connection element.
2. The apparatus of claim 1, further comprising a second multi-part blow moulding tool, at least one second connection element, and at least one second blowing pin, each as described in claim 1; wherein the first blow-moulding tool and the second blow-moulding tool are configured for movement under an extrusion die head, wherein said movement is transverse both in relation to a direction of extrusion of the thermoplastic preform and in relation to a direction of the opening and closing of the blow-mould portions.
3. The apparatus of claim 1, wherein the blowing pin further comprises a wall extending substantially radially away from the end portion such that when the end portion of the blowing pin is received in the through-passage of the connection element the configuration forms a fluid channel in which the fluid outlet is in fluidic connection with the fluid inlet of the blowing pin.
4. The apparatus of claim 1, wherein the blowing pin further comprises a seal configured to prevent cooling fluid escape from the through-passage.
5. The apparatus of claim 1, wherein the holding device of the blowing pin adjoins the end portion thereof is configured to prevent escape of cooling fluid from the through-passage.
6. The apparatus of claim 1, further comprising at least one displacing device configured to move the connection element in the direction of a mouth of a pressure vessel blank disposed adjacent thereto, and into the thermoplastic preform to thin the thermoplastic preform connected to the connection element.
7. The apparatus of claim 1, further comprising a further connection element; and a holding pin configured to releasably hold the further connection element; wherein the holding pin comprises a holding device for releasably holding the further connection element wherein the holding pin comprises an end portion configured to insert into a through-passage of the further connection element; wherein the holding pin is configured to be positioned between the blow-mould portions so that when the blow-mould portions are in the closed position, the thermoplastic preform positioned therebetween can be moulded in the mould impression while being brought to bear against the further connection element by application of gas pressure; wherein the end portion of the holding pin further comprises a fluid outlet configured to discharge a cooling fluid and a fluid inlet configured to receive the cooling fluid; and wherein the fluid outlet and the fluid inlet are disposed in fluidic connection with one another, so that the through-passage of the further connection element held by the holding pin can be brought directly into contact with the cooling fluid and a cooling fluid circulation can be produced in the through-passage of the second connection element.
8. The apparatus of claim 7, wherein the holding pin further comprises a gas outlet opening in the end portion thereof, configured to discharge a gas, wherein in the closed position of the blow-mould portions, the thermoplastic preform therebetween can be moulded in the mould impression while being brought to bear against the further connection element by application of gas pressure through the gas outlet opening of the holding pin.
9. The apparatus of claim 7, wherein the holding pin comprises a wall extending substantially radially away from the end portion and configured to form, with the through-passage of the further connection element, a fluid channel in which the fluid outlet is in fluidic connection with the fluid inlet of the holding pin.
10. The apparatus of claim 7, wherein the holding pin further comprises a seal configured to prevent escape of cooling fluid from the through-passage.
11. The apparatus of claim 7, wherein the holding device of the holding pin is configured to adjoin the end portion thereof thereby preventing escape of cooling fluid from the through-passage.
12. The apparatus of claim 7, comprising a second displacing device configured to move the further connection element held by the holding pin in the direction of a mouth of a pressure vessel blank disposed adjacent thereto, into the thermoplastic preform to thin the material of the preform connected to the further connection element.
13. The apparatus of claim 12, wherein a displacement force is applied to the first connection element in a direction opposed to the direction of a displacement force that is applied to the further connection element.
14. The apparatus of claim 13, wherein the displacement force applied to the first connection element takes place substantially at the same time as the displacement force applied to the further connection element.
15. The apparatus of claim 1, further comprising a separating device configured to separate the preform from an extrudate extruded from an extrusion die head; and a gripping and/or holding device for gripping and/or holding the preform between the blow mould portions when said portions are in the open position.
16. The apparatus of claim 1, wherein said apparatus is displaceable transversely in relation to a direction of extrusion of the thermoplastic preform.
17. A pressure vessel comprising at least one connection element; a pressure vessel blank; and a supporting shell enclosing and connected to the pressure vessel blank; wherein the connection element comprises a sleeve-shaped neck portion and a shoulder portion, either or both of which is connected to an inner surface of the pressure vessel blank; and wherein the pressure vessel blank comprises a wall structure comprising at least three layers: a stabilizing layer, a coupling agent layer and a barrier layer; wherein the coupling agent layer is disposed between the stabilizing layer and the barrier layer and the stabilizing layer faces the supporting shell.
18. The pressure vessel of claim 17, wherein the wall structure of the pressure vessel blank consists of the stabilizing layer, the coupling agent layer, and the barrier layer, wherein the barrier layer is disposed to contact a fluid stored in the pressure vessel.
19. The pressure vessel of claim 17, wherein the pressure vessel comprises a fiber-reinforced plastic.
20. The pressure vessel according to claim 19, wherein the pressure vessel blank comprises a wall structure comprising at least three-layers; and the wall structure comprises a stabilizing layer, a coupling agent layer and a barrier layer, wherein the coupling agent layer is disposed between the stabilizing layer and the barrier layer, and the stabilizing layer faces the supporting shell.
21. The pressure vessel of claim 20, wherein the wall structure of the pressure vessel blank consists of the stabilizing layer, the coupling agent layer and the barrier layer; wherein the barrier layer is disposed for direct contact with fluid stored in the pressure vessel.
22. The pressure vessel of claim 17, wherein at least a portion of an outer surface of the connection element coated with thermoplastic material.
23. A process for producing a pressure vessel blank comprising at least one connection element by using the apparatus of claim 1, comprising the steps of (a) extruding a tubular extrudate; (b) gripping and/or holding the preform and positioning the preform between open blow-mould portions of the blow moulding tool; (c) separating the preform from the extrudate; (d) positioning the blowing pin and the connection element within the tubular preform; (e) closing the blow-mould portions while bringing the preform to bear against the connection element; and (f) applying differential pressure to the preform for moulding the pressure vessel blank within the mould impression of the closed blow-moulding tool; wherein the through-passage of the connection element held by the blowing pin is brought directly into contact with cooling fluid emerging from the fluid outlet of the blowing pin and a cooling fluid circulation is produced between the fluid outlet and the fluid inlet of the blowing pin in the through-passage of the connection element.
24. The process according to claim 23 using the apparatus of claim 2 further comprising (g) translocating the first blow-moulding tool from under an extrusion die head after positioning the preform between the open blow-mould portions of the first blow moulding tool after the separation of the preform; (h) translocating the second blow moulding tool under the extrusion die head; (i) closing the blow mould portions of the first blow-moulding tool while bringing the preform to bear against the connection element; (j) applying a differential pressure to the preform for moulding the pressure vessel blank in the mould impression of the first blow-moulding tool; (k) extruding a tubular extrudate between the open blow-mould portions of the second blow-moulding tool; and (l) gripping and/or holding the preform and positioning the preform between the open blow-mould portions of the second blow-moulding tool.
25. The process of claim 23, wherein after bringing the preform to bear against the connection element and during and/or after applying differential pressure to the preform, the connection element is moved in the direction of the mouth of the pressure vessel blank into a warm-plastic preform.
26. The process according to claim 23, further comprising positioning the holding pin and the second connection element held by the holding pin within the tubular preform; and closing the blow mould portions while bringing the preform to bear against the first connection element and against the second connection element.
27. The process according to claim 26, wherein after applying differential pressure to the preform, the through-passage of the second connection element held by the holding pin is brought directly into contact with cooling fluid emerging from the fluid outlet of the holding pin and a cooling fluid circulation between the fluid outlet and the fluid inlet of the holding pin is produced in the through-passage of the second connection element.
28. The process according to claim 27, wherein after bringing the preform to bear against the first connection element and against the second connection element and during and/or after applying differential pressure to the preform, the first connection element is moved in the direction of the mouth of the pressure vessel blank, into a warm-plastic preform, and the second connection element is moved in the direction of a second mouth of the pressure vessel blank into a warm-plastic preform.
Description
Specifically:
[0075]
[0076]
[0077]
[0078]
[0079]
[0080] In the description that follows, the same reference signs denote the same components or the same features, so that a description of a component or a feature given with reference to one figure also applies to the other figures, thereby avoiding a repeated description.
[0081] As can be seen from
[0082] It can be seen from
[0083] As can be seen from
[0084] The connection element 7, which is also referred to as an end piece, may be produced from a metal, for example from aluminium. The inner vessel 2, i.e. the pressure vessel blank 2, consists of a thermoplastic material. The thermoplastic material may have a single-layered or else a multi-layered structure. In the case of a multi-layered structure, an EVOH layer arranged in the middle may be connected by means of two coupling agents, for example in the form of LDPE layers, to two outer layers, which consist of HDPE.
[0085] However, in the case of a multi-layered structure of the pressure vessel blank 2, it may be formed from an outer stabilizing layer (for example an HDPE layer), a coupling agent layer (for example an LDPE layer) and a barrier layer, for example of EVOH or polyamide, it being possible to bring the barrier layer into direct contact with the pressurized fluid.
[0086] The supporting shell 5, which may also be referred to as the outer shell 5, is formed from a fibre-reinforced plastic. In particular, the supporting shell 5 may be formed from CRP (carbon-fibre-reinforced plastic), the plastic preferably being a thermoplastic material.
[0087] On account of the changing application of pressure to the pressure vessel 1, the connection between the connection element 7 and the pressure vessel blank 2, which may also be referred to as the inner shell 2 or lining 2 or liner 2, must be of a particularly stable configuration. On the one hand, axial forces, which are caused by the difference in pressure between the external pressure and the internal pressure of the pressure vessel 1, and on the other hand radial forces, which may cause an unscrewing of the connection element 7 from the pressure vessel 1, are transferred to the connection element 7.
[0088] In order that the pressure vessel blank 2 enters into an intimate connection with the connection element 7, before a still warm-plastic preform is brought together with the connection element 7, the latter is heated up, so that when the connection element 7 comes into contact with the still warm-plastic preform 9 the preform 9 does not cool down too quickly, so that the preform 9 can adapt itself well to the outer contour of the connection element 7 in a blow-moulding process. However, this in turn has the effect that the cooling-down process of a pressure vessel blank 2 formed in this way takes a very long time and it is in the range of several minutes before a holding device can be released from the connection element 7 without adversely influencing the form of the pressure vessel blank 2.
[0089] In
[0090] As can be seen from
[0091] Arranged between the two blow-mould halves 10 is a blowing pin 20, which is explained and described more precisely further below in this description with reference to
[0092] It can be seen from
[0093] The cooling fluid flow in the through-passage 7a is directed by the wall, so that an improved heat transfer from the connection element 7 to the cooling fluid is achieved, whereby the connection element 7 can be cooled more quickly to the temperature at which the blowing pin 20 can be separated from the connection element 7 without the pressure vessel blank 2 being deformed thereby. Furthermore, the cooling of the connection element 7 ensures that the intimate connection between the pressure vessel blank 2 and the outer surface of the connection 7 is retained, since the pressure vessel blank 2 is cooled down to such a temperature that the inner surface of the pressure vessel blank 2 that is in contact with the outer surface of the connection element 7 has the same microstructure as the outer surface of the connection element 7, so that there is an interlocking between the pressure vessel blank 2 and the connection element 7 that is not broken by the cooling down of the connection element 7, for example during separation of the connection element 7 from the blowing pin 2.
[0094] As can be seen from
[0095] As can be seen from
[0096] In
[0097] The holding pin 30 has a fluid outlet 33, arranged in the end portion 31 thereof, for discharging a cooling fluid and a fluid inlet, likewise arranged in the end portion 31, for receiving the cooling fluid. The holding pin 30 also has a wall 35, which extends substantially radially away from the cylindrical end portion 31 thereof and forms with the through-passage 7a of the second connection element 7 a fluid channel, by way of which the fluid outlet 33 is in fluidic connection with the fluid inlet 34 of the blowing pin 30. The holding pin 30 also comprises a seal 37, by means of which the through-passage 7a of the second connection element 7 can be sealed off. The external thread 36 acts as a sealing means for the connection element 7 screwed on the holding pin 30. Furthermore, as already mentioned above, the holding pin 30 has in the end portion 30 thereof a gas outlet opening 32 for discharging a gas, so that in the closed position of the blow-mould halves 10 the preform 9 positioned between them can be moulded in the mould impression while being brought to bear against the second connection element 7 by application of gas pressure by way of the gas outlet opening 32.
[0098] As can be seen from
[0099] Although not shown in the figures, the second displacing device 38 may also be arranged on one of the blow-mould halves by means of a hinge mechanism. Once the preform 9 has been positioned between blow-mould halves 10 by means of the holding and/or gripping device 50, the second displacing device 38 can be swung or pivoted into the preform 9.
[0100] It can be seen from
[0101] Although not shown in
[0102] In
[0103] By means of a corresponding apparatus, a number of pressure vessel blanks 2 can be produced in parallel. In this case, the following method steps are carried out by the apparatus represented in
[0113] Therefore, the apparatus represented in
LIST OF REFERENCE SIGNS
[0114] 1 Pressure vessel [0115] 2 Pressure vessel blank/inner vessel/lining/liner (of the pressure vessel) [0116] 2a (First) mouth (of the pressure vessel blank) [0117] 5 Supporting shell (of the pressure vessel) [0118] 6 Impact guard/impact cap (of the pressure vessel) [0119] 7 (First) connection element/second connection element/end piece [0120] 7a Through-passage (of the (first) connection element) [0121] 7b Neck portion (of the connection element) [0122] 7c Shoulder portion (of the connection element) [0123] 9 Preform [0124] 10 Blow-mould half [0125] 11 Cavity/partial cavity/recess (of the blow-mould half) [0126] 15 Extrusion die head [0127] 20 Blowing pin [0128] 21 End portion (of the blowing pin) [0129] 22 Gas outlet opening (of the blowing pin) [0130] 23 Fluid outlet (of the blowing pin) [0131] 24 Fluid inlet (of the blowing pin) [0132] 25 Wall (of the blowing pin) [0133] 26 Holding device/thread/external thread (of the blowing pin) [0134] 27 Seal (of the blowing pin) [0135] 28 (First) displacing device [0136] 30 Holding pin [0137] 31 End portion (of the holding pin) [0138] 32 Gas outlet opening (of the holding pin) [0139] 33 Fluid outlet (of the holding pin) [0140] 34 Fluid inlet (of the holding pin) [0141] 35 Wall (of the holding pin) [0142] 36 Holding device/thread/external thread (of the holding pin) [0143] 37 Seal (of the holding pin) [0144] 38 (Second) displacing device [0145] 40 Separating device/glowing wire [0146] 50 Gripping and/or holding device