Integrated Sampling Probe, Valve and Vaporiser
20220307948 · 2022-09-29
Assignee
Inventors
Cpc classification
F17C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01B1/005
PERFORMING OPERATIONS; TRANSPORTING
G01N1/2035
PHYSICS
F17D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01B1/00
PERFORMING OPERATIONS; TRANSPORTING
F17C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An integrated sampling probe, valve and vaporiser (16) for a liquefied natural gas container is provided which comprises a vaporiser body (24) having a vaporisation chamber (66), a fluid inlet (40) in communication with the vaporisation chamber (66), a fluid outlet (58), and a vaporised-fluid flow path extending from the vaporisation chamber (66) to the fluid outlet (58). The fluid inlet (40) is formed as a critical orifice dimensioned to enable vaporisation of fluid passing into the vaporisation chamber (66), and there is a valve member (63) which is drivable to open and close the critical orifice, along with a heating assembly (50) for heating the valve member (63) to enable vaporisation of fluid passing through the critical orifice and into the vaporisation chamber (66). A sampling probe body (18) is also provided extending from the vaporiser body (24), the sampling probe body (18) having a sampling bore (36) which is in fluid communication with the fluid inlet (40).
Claims
1. An integrated sampling probe, valve and vaporiser for a liquefied natural gas container, the integrated sampling probe, valve and vaporiser comprising: a vaporiser body having a vaporisation chamber, a fluid inlet yin communication with the vaporisation chamber, a fluid outlet, and a vaporised-fluid flow path extending from the vaporisation chamber to the fluid outlet, the fluid inlet being a critical orifice dimensioned to enable vaporisation of fluid passing into the vaporisation chamber; a valve member which is drivable to open and close the critical orifice; a heating assembly for heating the valve member to enable vaporisation of fluid passing through the critical orifice and into the vaporisation chamber; and a sampling probe body extending from the vaporiser body, the sampling probe body having a sampling bore which is in fluid communication with the fluid inlet.
2. The integrated sampling probe, valve and vaporiser as claimed in claim 1, wherein the heating assembly includes a heat exchanger and a heater which is in thermal communication with the heat exchanger.
3. The integrated sampling probe, valve and vaporiser as claimed in claim 2, wherein the heat exchanger includes at least one heater receiver, the heater comprising at least one heating element receivably engagable within the or each heater receiver.
4. The integrated sampling probe, valve and vaporiser as claimed in claim 2, wherein the heat exchanger is formed as an insert which is receivable into an open end of the vaporiser body.
5. The integrated sampling probe, valve and vaporiser as claimed in claim 4, wherein the heat exchanger is a flanged insert directly connectable to the vaporiser body.
6. The integrated sampling probe, valve and vaporiser as claimed in claim 1, further comprising an access port for receiving a drivable element of the valve member (63; 163).
7. The integrated sampling probe, valve and vaporiser as claimed in claim 6, wherein the drivable element is an elongate valve spindle which extends through the access port.
8. The integrated sampling probe, valve and vaporiser as claimed in claim 7, wherein the access port is a central bore through the heating assembly for receiving the valve spindle therethrough.
9. The integrated sampling probe, valve and vaporiser as claimed in claim 7, wherein the valve spindle has a concave or convex tip forming the valve member.
10. (canceled)
11. (canceled)
12. The integrated sampling probe, valve and vaporiser as claimed in claim 1, wherein a longitudinal extent of the sampling probe body in an associated pipeline section is at least half of the total length of the sampling probe body.
13. (canceled)
14. The integrated sampling probe, valve and vaporiser as claimed in claim 12, wherein the said longitudinal extent of the sampling probe body in the pipeline section is or is equal to the total length of the sampling probe body.
15. (canceled)
16. (canceled)
17. The integrated sampling probe, valve and vaporiser as claimed in claim 1, further comprising an insulating member inside the vaporiser body to at least in part thermally isolate the heating assembly from the vaporiser body.
18. The integrated sampling probe, valve and vaporiser as claimed in claim 17, wherein the insulating member is an insertable sleeve of thermally insulating material.
19. The integrated sampling probe, valve and vaporiser as claimed in claim 17, wherein the insulating member provides a barrier between the heating assembly and the vaporiser body at at least the vaporisation chamber.
20. The integrated sampling probe, valve and vaporiser as claimed claim 1, wherein the sampling probe body comprises a baffle thereon for directing fluid flow towards a valve-proximal portion of the sampling probe body.
21. The integrated sampling probe, valve and vaporiser as claimed in claim 1, wherein the critical orifice is an orifice plate received within the vaporiser body.
22. A liquefied natural gas sampling system comprising: a container for containing liquefied natural gas; and an integrated sampling probe, valve and vaporiser as claimed in claim 1, wherein the integrated sampling probe, valve and vaporiser are engagable with the container such that the sampling probe body at least in part extends into the container for sampling liquefied natural gas therein.
23. The liquefied natural gas sampling system as claimed in claim 22, wherein the container is a pipeline for transporting flowing liquefied natural gas, the pipeline having a flanged access port, wherein the flanged access port is below a horizontal plane of the main pipe section.
24. The liquefied natural gas sampling system as claimed in claim 22, wherein the container includes a pipeline section, the sampling probe body being integrally formed with the pipeline section.
25. (canceled)
26. A thermally-controllable valve for a sampling port of a liquefied hydrocarbon sampling container, the valve comprising: a valve body having a vaporisation chamber; a fluid inlet in communication with the vaporisation chamber; a fluid outlet; a vaporised-fluid flow path extending from the vaporisation chamber to the fluid outlet, wherein the fluid inlet is an orifice dimensioned to enable vaporisation of fluid passing into the vaporisation chamber; a valve member which is drivable to open and close the fluid inlet; and a heating assembly for heating the valve member to enable vaporisation of fluid passing through the fluid inlet and into the vaporisation chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The invention will now be more particularly described, by way of example only, with reference to the accompanying drawings, in which:
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION
[0051] Referring to
[0052] An integrated sampling probe, valve and vaporiser 16 having an integrated valve is provided which is connectable to the flanged access port 14, which has a sampling probe body 18 which extends into a main flow path of the main pipe body 12, to collect samples of the liquefied natural gas, preferably into a central third thereof for optimum sampling conditions. A baffle 20 is also illustrated, which directs liquefied natural gas flow into the neck 22 of the flanged access port 14.
[0053] The integrated sampling probe, valve and vaporiser 16 includes a vaporiser body 24, formed as a tubular pipe section 26 having first and second flanges 28a, 28b at either end thereof, and a flanged insert 30 which is receivable within the tubular pipe section 26.
[0054] The sampling probe body 18 can be seen in more detail in
[0055] The baffle 20 is arranged to point against the fluid flow, which flows right-to-left in
[0056] Other baffle geometries may be provided; to provide the improved cooling effect it is merely required that there is some kind of director or deflection plate which directs the liquefied natural gas flow into the neck 22. The baffle 20 could also be removed completely, if heating of the sampling probe body 18 is not expected to be a major concern.
[0057] In particular, it may be that certain arrangements allow for the projecting portion of the sampling probe body 18 to extend into the main pipe section 12 without the need for a flanged access port 14. This may be particularly applicable for small-diameter main pipe sections which would be unable to support a flanged access port. In this instance, liquefied natural gas need not be directed into a neck 22, and a longitudinal extent of the sampling probe body 18 may extend into the pipeline section 12.
[0058] The longitudinal extent may be at least half of the total length of the sampling probe body 18, more preferably may be at least three-quarters of the total length of the sampling probe body 18, and even more preferably may be or be substantially equal to the total length of the sampling probe body 18. In one specific embodiment, the sampling probe body 18 may at least in part form a wall of the main pipeline section 12, such that the container-internal surface 34 flushly meets the internal surface of the main pipeline section 12, obviating the need for a baffle 20.
[0059] The outer surface of the sampling probe body 18 is preferably smoothed so as to minimise the disruption to the flow of the liquefied natural gas passing thereover. However, in some arrangements, flow diverter elements may be present on the sampling probe body 18, additionally or alternatively 20 to the baffle, to change the flow thereover. For instance, fins or similar elements to minimise forces on the sampling probe body could be considered. Such elements could also provide some of the functionality of the baffle 20.
[0060] The full cross-section of the integrated sampling probe, valve and vaporiser 16 can be seen in
[0061] The dimensions of a fluid inlet 40 may be modified by the provision of an orifice plate 42, best illustrated in
[0062] The fluid inlet 40 may be in contiguous fluid communication with the sampling bore 36, the orifice plate 42 being formed as a top hat structure. A retaining ring 44 may be provided, welded to the first flange 28a, which holds a seal 46 in place on the orifice plate 42. The seal 46 may therefore act as a valve seat, against which a valve member can operate, as will be described hereafter. It will be appreciated that whilst, from a manufacturing perspective, a multi-component construction may be preferred, the first flange 28a, sampling probe body 18, orifice plate 42, seal 46 and/or retaining ring 44 may be integrally formed with one another or in any combination thereof.
[0063] It is preferred that, inside the tubular pipe section 26, there is provided an insulating member 48, preferably formed as an insertable sleeve of thermally insulating material, which inhibits thermal transfer between the material of the vaporiser body 24 and the inside of the integrated sampling probe, valve and vaporiser 16. A plastics material such as polytetrafluoroethylene, or silicon glass fabric laminate material could be an appropriate insulating material, such as Tufnol®. A thin-walled insulating member is preferred.
[0064] A heating assembly 50 is also provided, which here comprises a heat exchanger 52 and a heating means for heating the heat exchanger 52. The heating assembly 50 is formed as an insert into the vaporiser body 24, such as the flanged insert shown. An insert flange 54 may be directly connectable, for example via welding, to the second flange 28b of the vaporiser body 24 to form a sealed integrated sampling probe, valve and vaporiser 16.
[0065] The vaporiser body 24 and heating assembly 50, preferably inclusive of the insulating member 48, collectively form a valve body 56 to control flow through the fluid inlet 40 to a fluid outlet 58 downstream of the fluid inlet 40.
[0066] The insulating member 48 may preferably shield the entire heating assembly 50 from the vaporiser body 24; however, it will be appreciated that conduction pathways may be permissible if the rate of conduction does not result in heating upstream of the critical orifice. As shown in the Figures, conduction pathways may be permissible, for example, at or adjacent the insert flange 54, if the rate of heating of the orifice plate 42 is negligible based on the cooling at the proximal end 34 of the sampling probe body 18.
[0067] The heat exchanger 52 comprises an access port 60 for receiving a drivable element, such as the valve spindle 62 illustrated, a tip of which acts as the actuating valve member 63, best illustrated in
[0068] The heat exchanger 52 also defines a fluid flow path inside the valve body 56, which allows for vaporised liquefied natural gas to be transported to an analysing station. The fluid flow path in the depicted embodiment comprises a flash vaporisation chamber 66, preferably formed by a void between the internal end of the heat exchanger 52 and the internal surface of the insulating member 48, since the heat exchanger 52 is not dimensioned to fill the entire inner volume of the valve body 56. A path from the flash vaporisation chamber 66 to a vaporiser outlet 58 is formed as a vaporisation channel 68 on the outside of the heat exchanger 52. For manufacturing simplicity, the vaporisation channel 68 is formed on the outer surface of the heat exchanger 52, but it will be appreciated that an internal channel in the heat exchanger 52 would fulfil the same purpose, and may be feasible if the heat exchanger 52 were manufactured using an additive process.
[0069] Furthermore, the body of the heat exchanger 52 need not necessarily be cylindrical, but could be polygonal, or similarly geometric. The flow path channel or channels could also be formed by an attachment to a main heat exchanger body, such as by providing fins or ribs on the surface, integrally or not integrally formed.
[0070] A heater is provided which is associated with the heat exchanger 52 to form the heating assembly 50. In the depicted embodiment, the heat exchanger 52 has a plurality of elongate receivers 70 which extend into the heat exchanger 52 body, preferably in parallel with the access port 60. Elongate cartridge heaters can then be inserted into the receivers 70 to provide a consistent heating effect therethrough. It will, of course, be appreciated that other heaters could be provided, for instance on the insert flange 54. Since the heat exchanger 52 is formed from a thermally conductive material, the thermal conductance may be sufficient so that cold spots in the vaporiser do not occur.
[0071] When taken in conjunction with the valve body 56, the valve member 63 forms a valve for the integrated sampling probe, valve and vaporiser 16. However, the valve member 63 may also act as a flash vaporisation surface within the flash vaporisation chamber 66, since the fluid inlet 40 is directed so as to face the valve member 63.
[0072] The valve member 63 here has a concave surface 72, best visualised from the enlarged representation of
[0073] The operation of the valve is therefore as follows. When the valve spindle 62 is in an open condition, as is shown in
[0074] To close the valve, the valve spindle 62 is actuated towards the seal 46 forming the valve seat, closing off the fluid inlet 40. No liquefied natural gas then flows through the fluid inlet 40 and onto the fluid flow path. The valve can then be opened again by linearly actuating the valve spindle 62 away from the fluid inlet 40. The contact between the valve member 63 and the orifice plate 42 or seal 46 is minimal, and is only sufficient to close the fluid inlet 40. As such, thermal conduction from the valve member 63 to the fluid inlet 40 is very small, and therefore the risk of fractionating of the liquefied natural gas sample in the sampling probe body 18 is limited. The presence of the insulating member 48 also serves to isolate the heat exchanger 52 from the orifice plate 42, and therefore additional conduction pathways extending along the vaporiser body 24 to the critical orifice do not form.
[0075] The advantages of this arrangement are related to the temperature isolation of the various components. For effective vaporisation, it is not desirable to allow the vaporiser to cool. However, it is very undesirable for thermal transfer through the sampling probe body 18, which could potentially result in alteration of the composition of the sampled liquefied natural gas as some constituents boil too early.
[0076] The hot valve member 63 provides a surface against which the liquefied natural gas sample can quickly flash vaporise on entry into the flash vaporisation chamber 66. The hot valve member 63 also has minimal contact with the fluid inlet 40, and therefore thermal conduction pathways are very limited.
[0077] The insulating member 48 provides a thermal barrier between the vaporiser body 24 and the heat exchanger 52. This limits the heating of the sampling probe body 18 through the direct connection of the first flange 28a of the vaporiser body 24 to the flanged access port 14 of the main pipe section 12. The void which forms the chamber 66 inside the valve body 56 also provides a thermal break between the heat exchanger 52 and the orifice plate 42 and/or retaining ring 44, so that the fluid inlet 40 does not become heated.
[0078] The point of contact via which thermal conduction can occur is where the valve member 63 contacts the seal 46 and/or orifice plate 42. The seal 46 and/or orifice plate 42 itself can be formed from a material having a low thermal conductivity, to mitigate the thermal transfer to the liquefied natural gas sample in the sampling bore 36.
[0079] Notwithstanding, the baffle 20 on the sampling probe body 18 further acts to counteract any heating effect produced by the valve spindle 62 being in contact with the orifice plate 42, since cold liquefied natural gas is diverted up the neck 22. This cools the mounting plate 38, which in turn provides a cooling effect to the orifice plate 42 and fluid inlet 40. Of course, in the embodiment where the container-internal surface 34 is at or adjacent to an internal pipe surface of the main pipe section 12, then the natural flow of liquefied natural gas will cool the mounting plate 38.
[0080] The orientation of the integrated sampling probe, valve and vaporiser 16 is also important. If, instead of the standard vertical configuration of sampling apparatus as is used in the art, the integrated sampling probe, valve and vaporiser 16 is instead mounted to the main pipe section 12 below a horizontal plane thereof, then there will be many advantages.
[0081] Firstly, warmer liquefied natural gas bubbles will not collect in the neck 22 of the flanged access port 14. The warmer bubbles will rise and escape, thereby not imparting a heating effect to the sampling probe 18.
[0082] Secondly, the injection of the liquefied natural gas sample into the flash vaporisation chamber 66 against the direction of gravity will create a naturally turbulent flow inside the flash vaporisation chamber 66 and therefore on the fluid flow path. This will encourage mixing of the vaporised sample, and will actively prevent post-vaporisation fractionation prior to analysis.
[0083] The method of reducing liquefied natural gas wastage during a sampling process from a liquefied natural gas pipeline can therefore be summarised as follows. A thermal barrier between a vaporiser body 24 of an integrated sampling probe, valve and vaporiser 16 attached to a main pipe section 12 of the liquefied natural gas pipeline. A valve member 63 is provided which is drivable between an open condition and a closed condition of a fluid inlet 40. The valve member 63 is then heated such that the valve member 63 acts as a vaporiser for fluid from the fluid inlet 40 in the open condition without the need for sacrificial cooling liquefied natural gas.
[0084] An alternative valve configuration is shown in
[0085] The integrated sampling probe, valve and vaporiser 116 has a vaporiser body 124, preferably having an insulating member 148 within which is housed the heat exchanger 152. A flash vaporisation chamber 166 is then formed between the heat exchanger 152 and the insulating member 148 at or adjacent to the orifice plate 142.
[0086] The sampled liquefied natural gas is drawn through the sampling probe body 118 towards the fluid inlet 140, whilst the baffle 120 directs cooling gas across the base of the sampling probe body 118 to maintain the low temperature at or adjacent to the heated valve member 163. It is noted that the channels 174 through the baffle 120 as previously described are illustrated in respect of the present embodiment.
[0087] The valve member 163 here has a convex surface, and therefore the very tip thereof contacts the fluid inlet 140 with a very small contact area. When the valve member 163 is retracted via the valve spindle 162, the fluid inlet 140 is opened, and liquefied natural gas can enter the flash vaporisation chamber 166. Flash vaporisation then can immediately occur on the surface of the valve member 163.
[0088] The whole liquefied natural gas pipeline sampling system 110 is illustrated in
[0089] Whilst the present invention is described in respect of the sampling of liquefied natural gas, it will be appreciated that any gas for sampling where it is undesirable to heat the sample prior to vaporisation could find utility within the present invention.
[0090] The valve member here, in the form of the spindle valve, directly closes the fluid inlet. However, it will be appreciated that the valve could be adapted to close off any appropriate part of the fluid flow path, from the fluid inlet to the fluid outlet, and would still achieve the same opening and/or closing effect.
[0091] Whilst a heat exchanger having a plurality of heating cartridges is herebefore described, it may additionally or alternatively be possible to provide a valve spindle or drivable element which is directly heated, for example, by insertion of a cartridge heater into the drivable element directly. This would allow for direct conduction of heat to the valve member, rather than relying upon heat transfer through the air gap between the heat exchanger and the valve spindle. Said heater could alternatively be positioned directly in the valve member, with electrical wiring passing through the valve spindle.
[0092] Whilst the valve arrangement is herebefore described as being mounted to a flanged access port of a pipeline for the measurement of flowing liquefied natural gas, it will be appreciated that the techniques described would be equally applicable in the context of sampling liquefied natural gas from a static storage container, such as a tank or reservoir. No baffle would be required in this scenario, since there is no fluid flow to redirect to towards the probe body.
[0093] Additionally, it may be possible, in future container configurations, that a critical or non-critical orifice could be engaged directly onto the outer body of the pipeline. In this scenario, the valve could then be directly mounted to the pipeline, and could even be integrally formed therewith as part of an all-in-one sampling system.
[0094] In this case, it may be possible to form a pipeline section which is engagable with an existing pipeline, the sampling bore extending into the pipeline section. The said pipeline section would be integrally formed with, or directly connected to, the vaporiser body, preferably inclusive of an intermediate insulating member. A supplementary gasket or similar seal may be required to maintain fluid tightness. This configuration would be particularly suited to the embodiment described above, in which the container-internal surface of the sampling probe body or vaporiser body is at or adjacent to the internal wall of the pipeline section, preferably so as to be flush therewith.
[0095] The arrangement has thus far been described in the context of a vaporiser. However, other heated fluid control equipment could also benefit from the present invention.
[0096] For example, it may be desirable for there to be provided a thermally-controlled regulator assembly, particularly in the transport or storage of liquefied petroleum gas. Liquefied petroleum gas does not need to be maintained at such a low temperature as liquefied natural gas in order to remain in the liquid phase. As such, there is less of a burden on the user to maintain a thermal barrier between the sampling probe and any valve member of the regulator. It is still, however, desirable for the valve member to be maintained at a high temperature for the regulator arrangement in order for the liquefied petroleum gas to be raised to temperature rapidly, which again, would potentially result in fractionation of the sample to be analysed inside the regulator body.
[0097] The regulator may, instead of a fixed-dimension orifice, have a valve inlet which is dimensionally-adjustable, for instance, based on a pressure differential between regulator chambers. Within the regulator, there may be a diaphragm which is engagable with a valve pin, the orifice changing in dimeter as the pressure changes.
[0098] As such, it may be feasible to provide a thermally-controllable valve for a sampling port of a, preferably liquefied hydrocarbon, sampling container, in which the valve member is maintained at a high temperature with respect to the vaporiser body. When the sample is introduced into the valve, its temperature will be rapidly raised, avoiding many of the issues associated with sample fractionation.
[0099] The apparatus therefore realises a sampling probe and vaporiser which is provided as a preferably unitary device which can be mounted directly onto a flanged access port of, or otherwise connected to, a main pipe section. This negates the need to provide a separate vaporiser downstream of, in particular, a fluid control valve of the system significantly reduces the assembly complexity of the liquefied natural gas sample vaporisation system.
[0100] The words ‘comprises/comprising’ and the words ‘having/including’ when used herein with reference to the present invention are used to specify the presence of stated features, integers, steps or components, but do not preclude the presence or addition of one or more other features, integers, steps, components or groups thereof.
[0101] It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination.
[0102] The embodiments described above are provided by way of examples only, and various other modifications will be apparent to persons skilled in the field without departing from the scope of the invention as defined herein.