A System and Method for Providing Redundant Electric Power

20220037913 · 2022-02-03

    Inventors

    Cpc classification

    International classification

    Abstract

    A system for providing redundant electric power to at least one vehicle component is disclosed. The system includes at least one power management unit connectable to a vehicle power network; and one or more storage units coupled to the at least one power management unit for receiving electric power to be stored in the one or more storage units. The at least one vehicle component is connectable to at least two of the storage units to enable a redundant electric power supply.

    Claims

    1.-10. (canceled)

    11. A system for providing redundant electric power to at least one vehicle component, comprising: at least one power management unit connectable to a vehicle power network; and one or more storage units coupled to the at least one power management unit for receiving electric power to be stored in the one or more storage units, wherein the at least one vehicle component is connectable to at least two of the storage units to enable a redundant electric power supply.

    12. The system according to claim 11, wherein the at least one power management unit comprises: a charging unit for providing a charging power to the one or more storage units, a switching unit for interrupting a connection to one or more of the storage units, and a logic circuit for controlling the charging unit and/or the switching unit.

    13. The system according to claim 12, wherein one power management unit is coupled to multiple storage units, and the switching unit is adapted to interrupt one or more of the multiple storage units coupled to the one power management unit.

    14. The system according to claim 13, wherein the multiple storage units each comprise a storage element and a further logic circuit for monitoring a state of the storage element.

    15. The system according to claim 12, wherein each power management unit is associated with one of the storage units with a storage element, and the logic circuit is further adapted to monitor a state of the storage element in the associated storage unit.

    16. The system according to claim 11, wherein at least some of the storage units comprise one or more terminals for connecting safety relevant vehicle components and/or other vehicle components.

    17. The system according to claim 16, wherein the terminals enable voltage supplies for different voltages values for the at least one vehicle component.

    18. The system according to claim 12, further comprising: a vehicle communication network, wherein at least one of the logic circuits of the power management units is adapted to provide status information about the storage units to the vehicle communication network.

    19. A vehicle, wherein the vehicle is a commercial vehicle having at least one vehicle component; and a system for providing redundant electric power to the at least one vehicle component according to claim 11.

    20. A method for providing redundant electric power to at least one vehicle component, comprising: managing a power supply by at least one power management unit connectable to a vehicle power network, wherein power is supplied to and stored by one or more storage units coupled to the at least one power management unit; and providing power to the at least one vehicle component by at least two of the storage units to enable a redundant electric power supply.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0021] FIG. 1 depicts a system for providing redundant electric power to at least one vehicle component according to a first embodiment of the present invention.

    [0022] FIG. 2 depicts the system for providing redundant electric power to the vehicle components according to another embodiment.

    DETAILED DESCRIPTION OF THE DRAWINGS

    [0023] FIG. 1 depicts a first embodiment for the system for providing redundant electric power to at least one vehicle component 10, 11. The system comprises one power management unit 3 connected to a vehicle power network 1 that may provide the power. In addition, status information can be provided to a vehicle communication network 2. The system comprises a plurality of storage units 7 that are coupled to the one power management unit 3 for receiving electric power to be stored in the storage units 7. For this, the storage units 7 comprise at least one storage cell 9.

    [0024] The power management unit 3 comprises a charging unit 4 which is adapted to carry out the charging of the storage units 7. The power management unit 3 further comprises a logic circuit 5 that monitors the charging as well as determines status information about the storage units 7 (for example the charge level of the storage cells 9 within the storage units 7) and may provide this information to the vehicle communication network 2. The power management unit 3 finally comprises at least one switching unit 6 which is configured to interrupt the connection between the power management unit 3 to one or more of the storage cells 9. The interruption is controlled by the logic circuit 5 and ensures that in case of a malfunctioning, for example within the storage units 7, the respective storage unit 7 or at least the storage cell 9 can be disconnected from the system. For this, each storage unit 7 may include a further logic circuit 8.

    [0025] Each of the storage units 7 or a subset thereof may comprise one or more terminals to connect vehicle components 10, 11 to the respective storage unit(s) 7. The vehicle components 10, 11 may relate to safety relevant vehicle components 10 and other vehicle components that consume the stored power. As a result, a safety relevant vehicle component 10 can be connected different storage units 7 so that even in case of a malfunctioning of one or some of the storage units 7, the power supply to the safety relevant vehicle component 10 can still be maintained. Even if one storage unit 7 is down, the logic circuits 5, 8 will replace the “missing” power through the other storage units 7 connected to the vehicle component 10. Hence, a safe power supply can be maintained up to a needed level.

    [0026] FIG. 2 depicts another embodiment for the system for providing redundant electric power to the vehicle components 10, 11. When compared to the embodiment of FIG. 1, in this embodiment each of the storage units 7 comprises its own, dedicated power management unit 3 that controls and monitors the charging and the charge level of the storage cells 9. The respective incorporated power management units 3 again comprise a switch 6 which is configured to disconnect the storage cell 9 from the system in order to provide a protection in case a malfunctioning occurs. As in FIG. 1, the power management units 3 each comprises a logic circuit 5 for controlling the charging unit 4 and the switch 6. Each of the power management units 3 is connected to the vehicle power network 1 to receive power and to the communication network 2 in order to provide information about the charging state of the electric power supply.

    [0027] In the embodiment of FIG. 2 there is no need that each or any of the storage units 7 comprise a respective logic circuit, because this function can be taken over by the logic circuit 5 being arranged in the power management unit 3 (also known as central unit). Likewise, it is possible that the function of the logic circuit 5 in the power management unit 3 can be taken over by a respective logic circuit arranged in the storage units 7 (not shown in FIG. 2).

    [0028] Again, safety relevant vehicle components 10 can be connected to various storage cells 7 in order to ensure a redundant power supply to the safety relevant vehicle component(s) 10. The redundant voltage supply through the various terminals of the storage units 7 may also enable a supply for different voltage values.

    [0029] Both embodiments are powered by the electric board network 1 of the vehicle and can provide energy storage status information over a redundant vehicle communication network 2.

    [0030] It is understood that not all of the storage cells 9 need to be connected to the vehicle component(s) by respective terminals. Instead a grouping of storage units 7 or storage cells 9 can be arranged. For example, a connection can be provided between different storage units 7 to keep the voltages at the different storage units at the same or at a desired level. Likewise, an active charge balancing unit can be formed between the different storage units 7. The storage cells 9 can be any electrical component that is able to store electric energy and may include one or more battery cells.

    [0031] The power management unit(s) 3 in both embodiments is/are responsible for keeping a charge level of the energy storage cells 9 in each electric energy storage circuit at a target level to guarantee the availability for the safety relevant consumers 10. Moreover, the power management unit 3 is responsible for monitoring the energy storage and provides respective status information about the available energy and remaining functionality (for example the number or amount of remaining braking cycles or steering maneuvers that are still possible).

    [0032] The intelligent electric energy storage units 7 are responsible for providing energy for safety relevant consumers 10 and other consumers 11—even on different/mixed voltage levels if needed. These voltage levels are produced from electrical components that store the potential energy. The further logic circuit 8 monitors the circuit outputs and charge levels of the storage components 9, collects the respective data and provides it to the power management unit 3. According to further embodiments, it is also possible to provide different voltage levels at the output terminals for different consumers (vehicle components) from the same circuit (the same power supply).

    [0033] In the embodiment of FIG. 2, the power management unit 3 and the storage units 7 may be combined within a common block and act together as in the embodiment of FIG. 1. An advantage of the embodiment of FIG. 2 is the separation between the different storage units 7 together with the power management units 3. Hence, it prevents better any failure propagation through the system. The logic circuit 5 within these blocks provides a monitoring of the energy storage, the charge management and provides status information.

    [0034] Through the constant monitoring using the logic circuits 5, 8 embodiments are able to provide likewise a protection with respect to overcharging, overcurrent or a pre-charge protection. Furthermore, an energy storage charge balancing made possible by corresponding connections via charge balancing units between the output terminals.

    [0035] The safety switches (for example the switch unit 6) provide another advantage of embodiments, because they are able to separate immediately some or a single circuit or component in case of any failure or malfunctioning. As a result, the failure will not have an adverse effect on any other component and the system according to embodiments is actually a fail-operational power supply suitable in particular for safety relevant applications. The power supply according to embodiments is thus particularly suited as backup energy that can be provided to any safety relevant consumer in case any single failure occurs in the electric energy supply system.

    [0036] Further advantageous embodiments relate to the following subject matters: [0037] A redundant electric power management system, especially for commercial vehicles, with a central power management unit 3 which is powered by the standard board network of the vehicle and safe multiple electric energy circuits (for centralized arrangement); [0038] The central unit 3 may be responsible for the state of energy level (battery, capacitor, super capacitor, etc.) and the state of function monitoring of the electric energy storage units 7; [0039] The central unit 3 may be responsible for charging and management of energy storage of the electric energy storage units 7; [0040] The central unit 3 contains safety switches 6 for both intelligent electric energy storages to provide possibility of separation of circuits in case any failure occurred; [0041] The cell management and output control implemented in the intelligent electric energy storage units 7 can provide the required outputs on different voltage levels for the same circuit (mixed voltage output); [0042] The intelligent electric energy storages 7 are separated and able to provide uninterruptable power supply for safety relevant consumers 10 using internal batteries 9; [0043] A redundant electric power management system, especially for commercial vehicles, including the intelligent electric energy management system 3 with individual, integrated units for each circuit 7 separately, containing charger 4, energy storage 9 and all monitoring and control logic 5 (this arrangement explicitly provides independent circuits as a distributed arrangement); [0044] The defined system powered by energy supply network 1 of the vehicle provides the state of energy storages and the state of function monitoring of the electric energy storage units 7 to the vehicle communication network 2; [0045] The defined management of energy storages, wherein output control is provided to the outputs on different voltage levels for the same circuit (mixed voltage output).

    [0046] The description and drawings merely illustrate the principles of the disclosure. It will thus be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described or shown herein, embody the principles of the disclosure and are included within its scope.

    [0047] Furthermore, while each embodiment may stand on its own as a separate example, it is to be noted that in other embodiments the defined features can be combined differently, i.e. a particular feature descripted in one embodiment may also be realized in other embodiments. Such combinations are covered by the disclosure herein unless it is stated that a specific combination is not intended.

    LIST OF REFERENCE SIGNS

    [0048] 1 vehicle power network

    [0049] 2 vehicle communication network

    [0050] 3 power management unit(s)

    [0051] 4 charging unit(s)

    [0052] 5 logic circuit(s)

    [0053] 6 switching unit(s)

    [0054] 7 storage units

    [0055] 8 further logic circuit(s)

    [0056] 9 storage elements/battery cells

    [0057] 10, 11 vehicle components (consumers)