CUTTING ASSEMBLY FOR A MULTI-ROLL PRINTER
20170232728 · 2017-08-17
Assignee
Inventors
Cpc classification
B26D2007/322
PERFORMING OPERATIONS; TRANSPORTING
B65H35/0006
PERFORMING OPERATIONS; TRANSPORTING
B26D1/185
PERFORMING OPERATIONS; TRANSPORTING
B41F23/00
PERFORMING OPERATIONS; TRANSPORTING
B26D7/32
PERFORMING OPERATIONS; TRANSPORTING
B26D5/00
PERFORMING OPERATIONS; TRANSPORTING
B65H29/20
PERFORMING OPERATIONS; TRANSPORTING
B41J15/22
PERFORMING OPERATIONS; TRANSPORTING
B65H35/08
PERFORMING OPERATIONS; TRANSPORTING
B41J11/70
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Method for cutting media from a multi-roll printing system, comprising the steps of: selecting one of a first medium and a second medium, which first medium and second medium are output in parallel with respect to one another from the multi-roll printing system; transporting the selected medium to a cutting media transport path spaced apart from a further media transport path in a traverse direction perpendicular to a plane of the cutting media transport path; and cutting the selected medium positioned at the cutting media transport path.
The present invention further relates to a cutting assembly and a multi-roll printing system.
Claims
1. Method for cutting media from a multi-roll printing system, the method comprising the steps of: designating one of a first medium and a second medium as a to be cut medium, which first medium and second medium are output in parallel with respect to one another from the multi-roll printing system; transporting the designated medium to a cutting media transport path spaced apart from a further media transport path in a traverse direction perpendicular to a plane of the cutting media transport path, such that, when viewed in the traverse direction, the designated medium on the cutting media transport path is non-overlapping with a medium on the further media transport path; and cutting the designated medium positioned at the cutting media transport path.
2. Method according to claim 1, wherein the step of designating one of the first medium and the second medium further comprises a controller comparing first print job data for a first image to be printed on the first medium to second print job data for a second image to be printed on the second medium.
3. Method according to claim 1, further comprising the step of positioning a cutting device and the designated medium with respect to one another at the cutting media transport path for cutting the designated medium.
4. Method according to claim 1, further comprising the steps of: if the cutting step comprises simultaneously cutting the first medium and the second medium, transporting the other of the first medium and the second medium to a similar level in the traverse direction as the cutting media transport path; and if the cutting step comprises consecutively cutting the first medium and the second medium, transporting the other of the first medium and the second medium to the further media transport path positioned spaced apart from the plane of the cutting media transport path in the traverse direction.
5. Method according to claim 1, further comprising the steps of: after the step of cutting the designated medium, further transporting the first medium and the second medium in a transport direction; cutting the other one of the first medium and the second medium; and transporting the first medium and the second medium in a reverse direction opposite to the transport direction.
6. Method according to claim 1, wherein the step of transporting the media comprises transporting the second medium in tandem with the first medium.
7. Method according to claim 1, wherein the first medium and the second medium are supplied from respectively a first media roll and a second media roll, which first media roll and second media roll are provided on a roll support, and wherein the step of transporting the first medium and the second medium comprises rotating the roll support.
8. Cutting assembly for a multi-roll printing system, comprising a main media transport path for a plurality of media output by a multi-roll printing system; a switch device positioned downstream of the main media transport path and arranged for transporting one of the plurality of media to a cutting media transport path and for transporting another one of the plurality of media to a further media transport path, wherein the further media transport path is spaced apart from the cutting media transport path in a traverse direction perpendicular to a plane of the cutting media transport path, such that, when viewed in the traverse direction, a medium on the cutting media transport path is non-overlapping with a medium on the further media transport path; and a cutting device arranged for cutting the one of the plurality of media at the cutting media transport path.
9. Cutting assembly according to claim 8, wherein the switching device is further arranged for: when two media are designated for simultaneous cutting, positioning one of the two media on the cutting media transport path and positioning the other one of the two media at a similar level in the traverse direction as the cutting media transport path; and when two media are designated for consecutive cutting, positioning one of the two media at the cutting media transport path and positioning the other one of the two media on the further media transport path spaced apart from the cutting media transport path in the traverse direction.
10. Cutting assembly according to claim 8, further comprising a switch actuator for positioning the cutting device and the one of the plurality of media with respect to one another at the cutting media transport path for cutting the one of the plurality of media.
11. Cutting assembly according to claim 10, wherein the main media transport path, cutting media transport path, and the further media transport path each comprise at least two lanes for the at least two media, said lanes extending parallel to one another in the transport direction, and wherein the cutting assembly further comprises at least two transport switches, each of which is positioned at one of the parallel lanes, which at least two transport switches are actuatable by the switch actuator to selectively connect a lane on the main media transport path to a lane on the cutting media transport path or to a lane on the further media transport path.
12. Cutting assembly according to claim 8, further comprising a controller arranged for designating one of the plurality of media based on a comparison between first print job data for a first image to be printed on a first one of the plurality of media and second print job data for a second image to be printed on a second one of the plurality of media.
13. Cutting assembly according to claim 11, wherein the switch device comprises a plurality of guide elements, each of which is pivotable around a pivoting axis to position the guide element with respect to one of the cutting media transport path and the further media transport path.
14. Cutting assembly according to claim 8, comprising: a plurality of cutting media transport paths spaced apart from one another in the traverse direction perpendicular to a plane of the cutting media transport paths; a plurality of cutting devices, wherein a cutting device is positioned at each of the cutting media transport paths for cutting a medium on said cutting media transport path; a switch device downstream of main media transport path, the switch device comprising a plurality of guide elements, each of which is moveable to position the guide element with respect to one of the cutting media transport paths, such that a first medium is transported from the main media transport path to a first cutting media transport path while a second medium is medium is transported from the main media transport path to a second cutting media transport path.
15. Multi-roll printing system according to claim 14, further comprising a support roll for holding a plurality of media rolls for supplying the plurality of media and a roll actuator for rotating the support roll.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0052] The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
[0053]
[0054]
[0055] Since the media rolls R1, R2 are provided besides one another on the single roll support 5, shown as a single axis or rod in
[0056] The main media transport path MP extends at least from the roll support 5 to the inkjet printing assembly 2, which is arranged for applying an image on a top surface of each of the media M1, M2. The inkjet assembly 2 is controlled by a controller 40, which transmits printing instructions to the inkjet printing assembly 2 based on a print job input to the controller 40 by an operator. The controller 40 performs the print job based on print job data defining said print job. The print job data may comprise information or data representing characteristics of the different media M1, M2, for example their lateral positions on the transport path(s), dimensions, media type, current position of the leading edge of each medium M1, M2, and/or data representing the respective images to be printed on each of the media M1, M2. The controller 40 provides at least first image data to the inkjet printing assembly 2 for printing a first image on the first medium M1 and second image data for printing a second image on the second medium M2. The first and second images are printed swath-wise on their respective medium M1, M2. Both images are printed in tandem as the media M1, M2 are transported over the main media transport path MP. In general, the dimensions of the first image on the first medium M1, specifically its length in the direction of the main transport path MP, will be different from the second image on the second medium M2.
[0057] Downstream of the inkjet printing assembly 2, the main media transport path MP branches out into a plurality of transport paths P1, P2. Each of these transport paths P1, P2 extends to a respective cutting position C1, C2. Since, the cutting positions C1, C2 are provided at different heights with respect to one another, the transport paths P1, P2 extend, at least partially, at different levels with respect to one another. The transport paths P1, P2 in
[0058] In
[0059] In
[0060]
[0061] In a further embodiment shown in
[0062]
[0063] The image receiving member 22 may be a medium M1, M2 in web or in sheet form and may be composed of e.g. paper, cardboard, label stock, coated paper, plastic or textile. Alternatively, the image receiving member 22 may also be an intermediate member, endless or not. Examples of endless members, which may be moved cyclically, are a belt or a drum. The image receiving member 22 is moved in the sub-scanning direction A by the platen 21 along four print heads 24a-24d provided with a fluid marking material.
[0064] A scanning print carriage 25 carries the four print heads 24a-24d and may be moved in reciprocation in the main scanning direction B parallel to the platen 21, such as to enable scanning of the image receiving member 22 in the main scanning direction B. Only four print heads 24a-24d are depicted for demonstrating the invention. In practice an arbitrary number of print heads may be employed. In any case, at least one print head 24a-24d per color of marking material is placed on the scanning print carriage 25. For example, for a black-and-white printer, at least one print head 24a-24d, usually containing black marking material is present. Alternatively, a black-and-white printer may comprise a white marking material, which is to be applied on a black image-receiving member 22. For a full-color printer, containing multiple colors, at least one print head 24a-24d for each of the colors, usually black, cyan, magenta and yellow is present. Often, in a full-color printer, black marking material is used more frequently in comparison to differently colored marking material. Therefore, more print heads 24a-24d containing black marking material may be provided on the scanning print carriage 25 compare 2d to print heads 24a-24d containing marking material in any of the other colors. Alternatively, the print head 24a-24d containing black marking material may be larger than any of the print heads 24a-24d, containing a differently colored marking material.
[0065] The carriage 25 is guided by guiding means 26, 27. These guiding means 26, 27 may be rods as depicted in
[0066] Each print head 24a-24d comprises an orifice surface 29 having at least one orifice 28, in fluid communication with a pressure chamber containing fluid marking material provided in the print head 24a-24d. On the orifice surface 29, a number of orifices 28 is arranged in a single linear array parallel to the sub-scanning direction A. Eight orifices 28 per print head 24a-24d are depicted in
[0067] Upon ejection of the marking material, some marking material may be spilled and stay on the orifice surface 29 of the print head 24a-24d. The ink present on the orifice surface 29, may negatively influence the ejection of droplets and the placement of these droplets on the image receiving member 22. Therefore, it may be advantageous to remove excess of ink from the orifice surface 29. The excess of ink may be removed for example by wiping with a wiper and/or by application of a suitable anti-wetting property of the surface, e.g. provided by a coating.
[0068]
[0069] Based on said print job data, the controller 40 designates or selects in step ii one of the plurality of media M1, M2 provided on the roll support 5. The controller 40 may further in this step select others of the plurality of media M1, M2 for example to determine a cutting order. The selection is preferably based on a comparison between the first and second print job data. For example by comparing the dimensions of each image to be printed on each respective medium M1, M2, specifically the length of each image in the transport direction D, the controller 40 designates or selects the medium M1 which is to be cut first, i.e. prior to the other media M2. In a basic example, the medium M1 to be printed with the image with the relatively shortest length is designated or selected. Further images may be designated or selected based on their relative image length. By repeated selection, a cutting order of the media M1, M2 may be determined.
[0070] In step iii, the controller 40 for each medium M1, M2 designated or selected in step i designates or selects or determines a cutting position C1, C2, whereto the designated or selected medium M1, M2 is to be transported. Thereby, the controller 40 associates each of the media M1, M2 with a cutting position C1, C2. In the example of
[0071] In step iv, the roll support 5 is actuated and the media M1, M2 are stepwise advanced along the transport path P. Since all rolls R1, R2 are provided on a single roll support 5, the media M1, M2 move synchronously towards the inkjet printing assembly 2, as shown in
[0072] In step v, which may be comprised in step iv, each of the designated or selected media M1, M2 is transported onto its designated or selected transport path P1, P2. Thereby each of the media M1, M2 is transported to a one of the cutting positions C1, C2. The cutting positions C1, C2 are positioned at different height levels H1, H2, such that downstream of the inkjet printing assembly 2 the individual transport paths P1, P2 for the different media M1, M2 diverge into different relative directions or levels H1, H2. Thus, based on the selection each medium M1, M2 is transported to a different height for cutting said medium M1, M2.
[0073] In step vi and
[0074] In
[0075] When the second image Im2 has been printed on the further medium M2, the further medium M2 in step viii is positioned at the other cutting position C2, such that the desired cutting region of the further medium M2 may be cut by the cutter 31, 31′, 32 at the other cutting position C2. The cutter 31, 31′, 32 may prior to or in this step be positioned at the other cutting position by means of the height adjustment actuator 33′. The cutter 31, 31′, 32 then moves traverse to the transport direction D across the further medium M2, releasing the region of the further medium M2 with the second image Im2 printed on it from the remained of the medium M2, as illustrated in
[0076] Since the length of the second image Im2 exceeded that of the first image Im1, the medium M1 cut in step vi extends beyond the new leading edge of the further medium M2 cut in step viii. In step ix, the roll support 5 is rotated in a reverse rotation direction opposite to the rotation direction applied in step iv, such that the media M1, M2 are transport upstream back towards the rolls R1, R2 in the reserve direction RD. The media M1, M2 are partially wound back onto the rolls R1, R2. Thereby, the leading edge of the medium M1 cut in step vi is positioned with respect to the inkjet printing assembly 2 for further printing on said medium M1, as illustrated in
[0077] An even further image may thus be printed on the media M1, M2 in step x without the loss of print media. For printing further images in step x, the steps i to ix may be repeated. Thus, the present invention provides a method of printing on a multi-roll printer in a cost-effective manner.
[0078] Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
[0079] It will also be appreciated that in this document the terms “comprise”, “comprising”, “include”, “including”, “contain”, “containing”, “have”, “having”, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms “a” and “an” used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms “first”, “second”, “third”, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
[0080] The present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.