Device and method for filling containers with value documents, in particular banknotes, and system for processing value documents

Abstract

An apparatus and method for filling containers with value documents and to a system for processing value documents, wherein the apparatus has: a container receiving device which is adapted to receive a container stack having two or several containers for receiving value documents, a lid receiving device which is adapted to receive a lid stack having two or several lids for closing the containers, a container removal device which is adapted to remove, preferably, the respectively lowermost container from the container stack, a closing device and a transport device which is adapted to convey the container removed from the container stack to a filling station, in which the container can be filled with value documents, and to convey the container filled with value documents to the closing device which is adapted to remove a lid from the lid stack and close the filled container with the removed lid.

Claims

1. An apparatus for filling containers with value documents, comprising: a container receiving device which is adapted to receive a container stack which has two or more containers for receiving value documents; a lid receiving device which is adapted to receive a lid stack which has two or more lids for closing the containers; a container removal device which is adapted to remove a container from the container stack received by the container receiving device; a closing device for closing the respective container with a lid; a transport device which is adapted to convey the container removed from the container stack to a filling station, in which the container can be filled with value documents, and to convey the container filled with value documents to the closing device which is adapted to remove a lid from the lid stack and to close the container filled with value documents with the lid; and an output device; wherein the transport device is configured to convey the container filled with value documents and closed with the respective lid from the closing device to the output device; wherein the container receiving device comprises a container support surface for contacting a respectively lowermost container of the container stack; wherein the lid receiving device comprises a lid support surface for contacting a respectively lowermost lid of the lid stack; wherein the transport device comprises a movable surface for conveying the container removed from the container stack to the filling station; and wherein the output device comprises a container output surface for contacting a respectively lowermost container of a container output stack.

2. The apparatus according to claim 1, wherein the closing device is adapted to remove a lowermost lid from the lid stack and to close the container filled with value documents with the lid removed from the lid stack; wherein the closing device is adapted in such a manner that the lowermost lid removed from the lid stack is deposited on the filled container by gravity.

3. The apparatus according to claim 1, wherein the closing device has a first pusher element which is adapted to displace a lid deposited on the filled container relative to the container, parallel to an upper side of the container, into a closing position, in which the container is lockable with the lid; and wherein the closing device preferably has a second pusher element which is adapted to lock the lid arranged on the filled container in the closing position by actuation of a closing element located on the lid, by turning a rotary latch contained in a respective lid.

4. The apparatus according to claim 3, wherein the first pusher element comprises a movable actuating surface; and wherein the second pusher element comprises an actuating projection.

5. The apparatus according to claim 1, wherein the closing device has a first support element and a second support element which are arranged on mutually opposite sides of lids located in the lid stack and which are adapted to be brought from a starting position of the first and second support elements, in which the first and second support elements are retracted from the lid stack, into a support position, in which the first and second support elements support the lid stack received by the lid receiving device against gravity.

6. The apparatus according to claim 5, wherein the closing device has a first singling element and a second singling element which are arranged on mutually opposite sides of the lids located in the lid stack and which are adapted to be brought from a starting position of the first and second singling elements, in which the first and second singling elements are retracted from the lid stack, into a singling position, in which the first and second singling elements support the lids stacked above the lowermost lid against gravity.

7. The apparatus according to claim 6, wherein the first support element and the second support element each comprise lid guide surface for guiding a respectively lowermost lid of the lid stack; and wherein the first singling element and the second singling element each comprise a singling projection for contacting the lid stack.

8. The apparatus according to claim 1, wherein the transport device has a transport element for conveying the container and at least one lifting element for vertically moving the container respectively, which is arranged in a region of the container removal device and/or in the region of the filling station and/or in the region of the closing device and is adapted to feed the container removed from the container stack to the transport element, to lift the respective container from the transport element upwards and/or deposit the respective container on the transport element from above.

9. The apparatus according to claim 8, wherein the at least one lifting element comprises a lifting surface movable between an upwards position and a downwards position.

10. The apparatus according to claim 1, wherein the output device is configured to arrange the container filled with value documents and closed with the lid to be lowermost in the container output stack.

11. The apparatus according to claim 1, with a container transport device which is adapted to receive the container output stack; wherein the output device and the container transport device can be positioned relative to one another in such a manner and are adapted such that the containers filled with value documents and closed with the lid can be output by the output device to the container transport device.

12. The apparatus according to claim 1, with a filling device, which has a gripping device and is adapted to grip a stack of value documents with the gripping device and to deposit the value documents in the container conveyed to the filling station.

13. A system for processing value documents for processing, sorting, counting and/or checking, value documents, comprising: a value-document processing apparatus which is adapted to output processed value documents in at least one output pocket; an apparatus for filling containers with value documents according claim 1; and a filling device which is adapted to fill a container conveyed to the filling station of the apparatus with the value documents output in the at least one output pocket of the value-document processing apparatus.

14. The system for processing value documents according to claim 13, wherein the filling device has a gripping device and is adapted to grip a stack of value documents output in the at least one output pocket with the gripping device and to deposit the value documents in the container conveyed to the filling station.

15. The apparatus according to claim 1, wherein a transport carriage is configured to dock to the transport device.

16. The apparatus according to claim 1, wherein the transport device comprises a common conveyor; wherein the container receiving device is positioned at a first end of the common conveyor, the output device is positioned at a second end of the common conveyor opposite the first end, and the lid receiving device is positioned between the container receiving device and the container removal device; wherein each of the container receiving device, the lid receiving device and the output device are located above and operatively associated with said common conveyor.

17. The apparatus according to claim 1, wherein the container removal device comprises a container guide surface for guiding a respectively lowermost container of the container stack during removal of said container from the container stack; and wherein the closing device comprises a lid guide surface for guiding a respectively lowermost lid of the lid stack.

18. A method for filling containers with value documents with steps of: conveying a container by a transport device from a container receiving device comprising a container support surface for contacting a respectively lowermost container of a container stack to a filling station, in which the container is filled with value documents; conveying the container filled with value documents to a closing device, in which, from a lid receiving device comprising a lid support surface for contacting a respectively lowermost lid of a lid stack having two or several lids for closing the containers, there is removed one of the lids, and in which the container filled with value documents is closed with the lid; and conveying the container filled with value documents and closed with the lid from the closing device to an output device; wherein the output device comprises a container output surface for contacting a respectively lowermost container of a container output stack; wherein the transport device comprises a movable surface for conveying the container from the container stack to the filling station.

19. The method according to claim 18, comprising displacing the lid deposited on the filled container into a closing position, and locking the container by actuation of a closing latch located on the lid.

20. An apparatus for filling containers with value documents, comprising: a container receiving device which is adapted to receive a container stack which has two or more containers for receiving value documents; a lid receiving device which is adapted to receive a lid stack which has two or more lids for closing the containers; a container removal device which is adapted to remove a container from the container stack received by the container receiving device; a closing device for closing the respective container with a lid; a transport device which is adapted to convey the container removed from the container stack to a filling station, in which the container can be filled with value documents, and to convey the container filled with value documents to the closing device which is adapted to remove a lid from the lid stack and to close the container filled with value documents with the lid; and an output device; wherein the transport device is configured to convey the container filled with value documents and closed with the respective lid from the closing device to the output device; wherein the transport device has a transport element for conveying the container and at least one lifting element for vertically moving the container respectively, which is arranged in a region of the container removal device and/or in the region of the filling station and/or in the region of the closing device and is adapted to feed the container removed from the container stack to the transport element, to lift the respective container from the transport element upwards and/or deposit the respective container on the transport element from above; wherein the at least one lifting element comprises a lifting surface movable between an upwards position and a downwards position.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further advantages, features and application possibilities of the present invention will result from the following description in connection with the figures. There are shown:

(2) FIG. 1 an example of a system for processing value documents with an apparatus for filling containers;

(3) FIGS. 2(a) to 2(c) examples for illustrating the removal of a lid from a lid stack;

(4) FIGS. 3(a) and 3(b) examples of a closing device; and

(5) FIG. 4 an example of a container transport device.

DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS

(6) FIG. 1 shows an example of a system 100 for processing, in particular for sorting, counting and/or checking, value documents 2, in particular banknotes. The system has a value-document processing apparatus 30, an apparatus 1 for filling containers 3 with value documents 2 and a filling device 41.

(7) In the apparatus 1, individual containers 3 are supplied at a filling station 40, where they can be filled with the aid of the filling device 41 with value documents 2 processed by the value-document processing apparatus 30. The filled containers are then closed with a lid and finally output. This will be explained in more detail below.

(8) In particular, the apparatus 1 has a container receiving device 4 which is adapted to receive a container stack 5. The containers 3 are preferably configured, in particular shaped, such that they can be stacked one above the other. For example, the containers can have shapes, such as ribs, on their lower side, which engage in corresponding recesses on the upper side or opening of the containers 3 during the stacking, so that the container stack 5 stands steadily and the containers 3 are aligned relative to one another in the container stack 5.

(9) In the example shown, the container receiving device 4 is formed by container guides 4a which guide and support or hold the respectively lowermost container 3 of the container stack 5. Thus, further containers 3 can be added to the container stack 5 by a user, in particular also during the operation of the apparatus 1, by simply placing these on the upper end of the container stack 5.

(10) In the region of the container guides 4a, a container removal device 6 is arranged which is adapted to remove the respectively lowermost container 3 of the container stack 5 from the stack. The container removal device 6 can have, for example, holding elements which support the lowermost container 3 of the stack against gravity. When the lowermost container 3 is removed from the container stack 5, the holding elements are pivoted such that the lowermost container 3 is released and can slide out of the container receiving device 4 and/or can be lowered downward with the aid of a lifting element 9.

(11) The apparatus 1 further has a transport device 7, which comprises a transport element 8 and several lifting elements 9 and is adapted to convey the container 3 removed from the container stack 5 to the filling station 40. In the example shown, the transport element 8 is formed by several transport belts, on which the containers 3 are deposited and can be moved from the container removal device 6 to the right and the left in a substantially horizontal direction. The lifting elements 9 are preferably configured as hydraulically, pneumatically or electromechanically actuatable lifting tables, which can raise the containers 3 from the transport element 8 and/or deposit them thereon.

(12) For example, the container 3 conveyed from the container removal device 6 to the filling station 40 is lifted off the transport element 8 by a lifting element 9 and thereby positioned in a filling position by positioning elements of the filling device 41, such as guide rails.

(13) The filling device 41 can be configured, for example, as a robot or robot arm and preferably has a gripping device 42 which is adapted to grip several value documents 2, in particular a stack of loose or banded and/or foil-wrapped value documents 2. With the aid of the gripping device 42, the processed value documents 2 output in an output pocket 31 of the value-document processing apparatus 30 are removed from the output pocket 31 and inserted or put in the container 3 positioned in the filling position. As soon as the container is completely or partially filled with value documents, the filled container 3 is set down again on the transport element 8 by the lifting element 9 and is conveyed by the latter to a closing device 10.

(14) The closing device 10 is arranged in the region of a lid receiving device 11 of the apparatus 1 and is adapted to remove the respectively lowermost lid 12 from a lid stack 13, which has been received by the lid receiving device 11, and to close the filled container 3 therewith. This will be explained in more detail below in connection with FIGS. 2(a) to 2(c).

(15) In the present example, the lid receiving device 11 has lid aligning elements 11a which are adapted to align the lids 12 in the lid stack 13 relative to one another and to guide these downwardly to the closing device 10 when they slide down by means of gravity. A user can add further lids 12 to the lid stack 13 at any time, in particular also during the operation of apparatus 1, simply by introducing them at the upper end of the lid receiving device 11 and/or placing them on the upper end of lid stack 13.

(16) The covers 12 are preferably configured, in particular shaped, in such a manner that they can be stably and precisely stacked one above the other. For example, the lids 12 have mutually matched projections or recesses on their upper side and lower side, such as in the form of ribs, which are engaged with each other during the stacking and make possible space-saving stacking, in which only about 10 mm stack height are occupied by a lid 12, and make possible a predetermined mutual alignment of the lids 12. When a lid is contained in the lid stack in the wrong orientation, this is immediately noticeable to an operator, since the lid stack is then displaced in this place and the stack is less stable.

(17) The filled and closed containers 3 are conveyed by the transport element 8 further to an output device 14 which is adapted to output the containers 3 in a container output stack 15. The output device 14 preferably has detent elements 14a, which support the container 3 lifted upwards from the transport element 8 by a lifting element 9 against gravity, so that the container 3 remains in the output device 14 when the lifting element 9 is returned downward, back to the transport element 8. The detent elements 14a are adapted such that a container 3 which comes to the container output stack 15 can be pushed bottom-up through the detent elements 14a, but the container output stack 15 arranged thereabove it is supported against gravity by the detent elements 14a. For each container output stack 15 at least two detent elements 14a, for example four detent elements 14a, are present on mutually opposite sides of the container output stack 15. An example of such detent elements 14a is shown in FIG. 4.

(18) In this manner, the output device 14 can add more filled and closed containers 3 to the container output stack 15 from below, so that the containers 3 and/or the value documents 2 contained in them can be removed from the upper end of the container output stack 15 in the order of processing by the value-document processing apparatus 30.

(19) The apparatus 1 preferably has a control device 27 which is adapted to link identification data of the value documents 2, which were processed by the value-document processing apparatus 30 and filled into the containers 3 at the filling station 40, with identification data of the respective containers 3 in a database (not shown). For this purpose, the control device 27 is connected to the value-document processing apparatus 30 via a suitable data connection (wireless or wired), via which the identification data, for example serial numbers or an identification of the depositor of the respective value document stack or the of deposit of the respective value document stack, of the value documents 2 output in the output pocket 31 are transmitted to the control device 27. The identification data of the containers 3, for example identification numbers, can be detected by sensor, for example when removing the respectively lowermost container 3 from the container stack 5 at the container removal device 4 or when positioning the containers 3 in the filling position at the filling station 40, for example by reading a bar code or RFID tag attached to the containers 3 by means of a reading device which is connected to the control device 27.

(20) The database can preferably be part of a cash center, so that certain value documents 2, for example the value documents belonging to a particular deposit, can be easily determined and/or found via the allocation to the respective container 3. Alternatively or additionally, the identification data of the value documents 2 can also be stored by a readable and writable chip which is attached to the respective container 3.

(21) FIGS. 2(a) to 2(c) show an example for illustrating the removal of the respectively lowermost lid 12 from a lid stack 13 in the closing device 10, which has a first support element 16a and a second support element 16b as well as a first singling element 17a and a second singling element 17b. When the lowermost lid 12 is removed from the lid stack 13 the container 3 filled with value documents is brought into a lid receiving position by a lifting element 9. Positioning elements 18 of the closing device 10 make possible an accurate positioning or alignment of the filled container 3 under the lid stack 13 and/or the closing device 10.

(22) It is represented in FIG. 2(a) how the lowermost lid 12 of the lid stack 13 and thus also the entire lid stack 13 are supported against gravity by the first and second support elements 16a, 16b in a support position.

(23) For removing the lowermost lid 12, the first and second support elements 16a, 16b are brought out of the support position and at the same time the first and second singling elements 17a, 17b are brought into a singling position, i.e. are pushed between the lowermost lid 12 of the lid stack 13 and the lid 12 disposed thereabove. This is represented in FIG. 2(b). The movements of the support elements 16a, 16b out of the support position and the movements of the singling elements 17a, 17b into the singling position are preferably carried out synchronously. For this purpose, in the example shown, the first support element 16a is mechanically coupled to the first singling element 17a via a first coupling element 19a. Analogously, the second support element 16b is mechanically coupled to the second singling element 17b via a second coupling element 19b. By pivoting the coupling elements 19a, 19b, the support elements 16a, 16b and the singling elements 17a, 17b can thus be moved in opposite directions.

(24) In FIG. 2(c), the support elements 16a, 16b have released the lowermost lid 12 of the lid stack 13 so that the lowermost lid 12 can fall by gravity, typically about 20 mm to 30 mm deep, onto the filled container 3 positioned in the lid receiving position. The falling lid 12 can be guided by corresponding lid guides (not shown).

(25) FIGS. 3(a) and 3(b) show an example for illustrating the closing of a container 3 filled with value documents with a lid 12 by the closing device 10.

(26) As represented in FIG. 3(a), the filled container 3 was transferred from the lid receiving position back to the transport element 8 by a lifting element (cf. FIG. 1) after the lid 12 was deposited on the filled container 3.

(27) The closing device 10 has, in the example shown, a first pusher element 20 which is adapted to displace the lid 12, for example horizontally, into a closing position. In the closing position, the lid 12 is preferably laterally flush with the container 3.

(28) The first pusher element 20 for this purpose has an eccentrically mounted contact roller 20a, which is fastened eccentrically offset on a first disk-shaped base plate 20b. Upon a rotation of the first base plate 20b driven by a first pneumatic rotary cylinder 20c, the circumferential surface of the contact roller 20a interacts with the lid 12 and displaces the same relative to the container 3 into the closing position (to the right in FIG. 3(a)).

(29) In FIG. 3b, a second pusher element 21 of the closing device 10 is shown which is adapted to lock the container 3 with the lid 12 by means of a closing element arranged on the lid 12, for example a closing latch or a rotary latch 12a. Here, a second pneumatic rotary cylinder 21c rotates a second disk-shaped base plate 21b on which an actuating projection 21a is fastened. Preferably, by a rotation of the base plate 21b, the actuating projection 21a is brought into interaction with the closing element and actuates the same to lock the lid 12 firmly with the container 3.

(30) FIG. 4 shows an example of a container transport device 22, which can preferably be used together with the apparatus 1 described above in connection with FIG. 1. The container transport device 22 in the example shown is configured as a transport carriage and has a frame 23 in which several stack guides 24 are arranged for receiving containers 3 stacked in container output stacks 15, said containers 3 being filled with value documents and closed with a lid.

(31) In order to support the respectively lowermost container 3 of an output stack 15 and thus the entire output stack 15 against gravity, the stack guides 24 preferably have detent elements 14a which allow a feeding of a further container 3 to the respective output stack 15 from below, but prevent a sliding driven by gravity of the respectively lowermost container 3 of the output stack 15 out of the output stack 15.

(32) The container transport device 22 can be approached to the apparatus 1 and possibly docked, wherein it is positioned in the region of the output device 14 of the apparatus 1, for example with the aid of corresponding guides or docking elements. A specific relative position is thus ensured between the container transport device and the apparatus, in which containers 3 (filled and closed with a lid) can be forwarded individually one after the other from the transport device 7 of the apparatus 1 to the container transport device 22. To be able to feed further filled containers from below to the container output stacks 15 located in the container transport device 22, the container transport device 22 is preferably adapted to be positioned in such a manner in the region of a part of the transport device 7 of the apparatus 1, in particular on a transport belt 8 and several lifting elements 9 of the apparatus 1 (cf. FIG. 1), that the output stacks 15 of the container transport device 22 are each arranged above a lifting element 9 of the transport device 7 belonging to the apparatus 1. It is advantageous that the actuators (for example cylinders, lifters, etc.) required for the forwarding of the containers 3 form part of the apparatus 1, and the container transport device 22 itself needs no actuators or transport means for transporting the containers 3. Therefore, a simple and cost-effective container transport device 22 can be employed.

(33) Alternatively, the transport element and the lifting elements located below the container output stacks 15 in FIG. 4 can also be parts of the container transport device 22, and the container transport device 22 can be positioned on the transport element 8 of the apparatus 1 such that the filled containers can be forwarded from the transport element 8 of the apparatus 1 to the transport element of the container transport device 22. In this case, an output device 14 can be dispensed with in the apparatus 1.

(34) For the purpose of positioning, the container transport device 22 has several wheels 25, for example so-called Castor wheels, by which the container transport device 22 can be easily maneuvered and positioned on the apparatus 1. In the example shown support legs 26 are further provided by which the transport device 7 of the apparatus is fixed spatially.

(35) The container transport device 22 can be manually movable. However, it can also be configured as a transport vehicle, in particular a driverless transport vehicle (AGV), or can be adapted to be moved by a transport vehicle, in particular by a driverless transport vehicle (AGV).