TENSILE CONDUCTING MONOFILAMENT AND CONDUCTING WIRE AND MENUFACTURING METHOD THEREOF

Abstract

The present disclosure relates to a tensile conducting monofilament and a conducting wire and a manufacturing method thereof. The tensile conducting monofilament is composed of a conducting filament and at least one tensile thread. The conducting filament is a flat conducting filament. The flat conducting filament is wound on the tensile thread. The conducting wire includes a circular conducting monofilament, at least one tensile conducting monofilament, and an insulation cover. The tensile conducting monofilament and the circular conducting monofilament are wrapped in the insulation cover. The method to manufacture a tensile conducting monofilament includes the steps of flattening a circular conducting monofilament to a flat conducting filament; and winding the flat conducting filament on at least one tensile thread. The method to manufacture a conducting wire includes the steps of stranding the tensile conducting monofilament and a circular conducting monofilament to be disposed in an insulation cover.

Claims

1. A tensile conducting monofilament comprising: a conducting filament; a tensile thread; the conducting filament being a flat conducting filament; the flat conducting filament being wound on the tensile thread; the flat conducting filament being coiled to form a cylinder; the tensile thread being disposed within the cylinder; the cylinder comprising an axial opening; the axial opening being sealed; the flat conducting filament comprising a thickness of 0.06-0.08 mm and a width of 0.4-0.5 mm; the tensile thread being one of a nylon thread, a synthetic fiber thread, and a PVC (polyvinyl chloride) thread; the tensile thread comprising a diameter of 0.2-0.3 mm; the tensile thread comprising a tensile strength of not less than 5 kilograms; and the tensile conducting monofilament comprising a diameter of 0.45-0.5 mm.

2. (canceled)

3. (canceled)

4. (canceled)

5. (canceled)

6. (canceled)

7. (canceled)

8. (canceled)

9. (canceled)

10. A conducting wire comprising: a circular conducting monofilament; a tensile conducting monofilament; an insulation cover; the tensile conducting monofilament and the circular conducting monofilament being wrapped in the insulation cover; the tensile conducting monofilament being as claimed in claim 1; and the tensile conducting monofilament and the circular conducting monofilament being stranded with a lay length of 0.6-0.7 cm.

11. (canceled)

12. A method to manufacture a tensile conducting monofilament comprising: providing circular a conducting filament; flattening the circular conducting filament to form a flat conducting filament; providing a tensile thread; winding the flat conducting filament on the tensile thread; coiling the flat conducting filament to form a cylinder; disposing the tensile thread within the cylinder; forming an axial opening on the cylinder; sealing the axial opening; the flat conducting filament comprising a thickness of 0.06-0.08 mm and a width of 0.4-0.5 mm; the tensile thread being one of a nylon thread, a synthetic fiber thread, and a PVC (polyvinyl chloride) thread; the tensile thread comprising a diameter of 0.2-0.3 mm; the tensile thread comprising a tensile strength of not less than 5 kilograms; and the tensile conducting monofilament comprising a diameter of 0.45-0.5 mm.

13. (canceled)

14. A method to manufacture a conducting wire comprising: manufacturing a tensile conducting monofilament according to the method as claimed in claim 12; providing a circular conducting monofilament and an insulation cover; stranding the tensile conducting monofilament and the circular conducting monofilament to be disposed in the insulation cover; and the tensile conducting monofilament and the circular conducting monofilament are stranded with a lay length of 0.6-0.7 cm.

15. (canceled)

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0032] FIG. 1 is a schematic view showing the structure of the tensile conducting monofilament according to a first embodiment of the present disclosure;

[0033] FIG. 2 is a schematic view showing the structure of the tensile conducting monofilament according to a third embodiment of the present disclosure; and

[0034] FIG. 3 is a cross-sectional view of the conducting wire.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0035] Embodiments of the present disclosure will now be described, by way of example only, with reference to the accompanying drawings.

[0036] As shown in FIG. 1, a tensile conducting monofilament 100 according to a first embodiment of the present disclosure is composed of a flat conducting filament 1 and at least one tensile thread 2. There are three tensile threads in this embodiment. As shown in the drawing, the three tensile threads become one-piece. The flat conducting filament 1 is wound on the tensile thread 2 in a winding manner by means of a high-speed lapping machine. (The winding way of the flat conducting filament 1 in the drawing is only illustrative. In order to show the tensile thread and the flat conducting filament, the tensile thread is not fully wound by the flat conducting filament.) The flat conducting filament is wound on the tensile thread about 15-20 laps per 1 cm.

[0037] The flat conducting filament has a thickness of 0.06 mm and a width of 0.4 mm. The flat conducting filament is formed by flattening a circular conducting filament through a calendar.

[0038] The tensile thread is a nylon thread.

[0039] The tensile thread has a diameter of 0.2 mm.

[0040] The tensile thread has a tensile strength of not less than 5 kilograms.

[0041] At least one tensile conducting monofilament 100 and thirteen circular conducting monofilaments 200 are stranded together and disposed in an insulation cover 300. There are three tensile conducting monofilaments 100 in this embodiment. As shown in FIG. 3, the circular conducting monofilaments 200 are copper wires. The flat conducting filament 1 is formed by flattening the circular conducting monofilaments.

[0042] A second embodiment is substantially similar to the first embodiment with the exceptions described hereinafter. The flat conducting filament has a thickness of 0.07 mm and a width of 0.35 mm. The tensile thread is a synthetic fiber thread. The tensile thread has a diameter of 0.25 mm. Three tensile conducting monofilaments 100 and thirteen circular conducting monofilaments 200 are stranded with a lay length of 0.6 cm.

[0043] As shown in FIG. 2, a tensile conducting monofilament 100 according to a third embodiment of the present disclosure is composed of a flat conducting filament 1 and at least one tensile thread 2. There are four tensile threads in this embodiment. As shown in the drawing, the four tensile threads become one-piece. The flat conducting filament 1 is coiled to form a cylinder so as to sleeve on the tensile thread 2. The axial opening of the cylinder can be sealed or not. (The tensile thread and the flat conducting filament in the drawing are only illustrative. The thickness of the flat conducting filament and the diameter of the tensile thread are subject to the following values.)

[0044] The flat conducting filament has a thickness of 0.08 mm and a width of 0.5 mm.

[0045] The tensile thread is a PVC (polyvinyl chloride) thread.

[0046] The tensile thread has a diameter of 0.3 mm.

[0047] The tensile thread has a tensile strength of not less than 5 kilograms.

[0048] Two tensile conducting monofilaments 100 and fifteen circular conducting monofilaments 200 are stranded together and disposed in an insulation cover 300 (not shown in the drawing).

[0049] The circular conducting monofilaments 200 are copper wires. The flat conducting filament 1 is formed by flattening the circular conducting monofilaments.

[0050] The aforesaid embodiments show and describe the basic principle and main feature and advantages of the present disclosure. Although particular embodiments of the present invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the present disclosure. Accordingly, the present disclosure is not to be limited except as by the appended claims.