Intelligent Manufacturing System for Making Cleaning Sheet
20170234618 ยท 2017-08-17
Inventors
Cpc classification
F26B3/283
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B2206/046
ELECTRICITY
B31F1/07
PERFORMING OPERATIONS; TRANSPORTING
F26B3/347
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B25/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F26B13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B26D1/16
PERFORMING OPERATIONS; TRANSPORTING
B31F1/07
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An intelligent manufacturing system for making cleaning sheet includes a multi-stage drying apparatus and a continuous track with non-stick coating. The drying apparatus has at least two stages and a lifting roller arranged between the two stages of the drying apparatus. The continuous track is at its exterior surface coated with the non-stick coating or covered by a medium having the non-stick coating, so that the manufactured cleaning sheet can have active cleaning ingredients therein protected and be easily removed from the continuous track after being dried. The lifting roller between the two stages of the drying apparatus prevents the adhesion between adjacent layers in the rolled cleaning sheet. The intelligent manufacturing system also has an enzyme-adding apparatus for spraying active enzyme that increases cleaning capacity onto the dried cleaning sheet so as to ensure the enzyme to retain good activity.
Claims
1. An intelligent manufacturing system for making cleaning sheet, comprising: a drying apparatus and a continuous track having a non-stick coating.
2. The intelligent manufacturing system of claim 1, wherein the drying apparatus comprises at least two stages, and a lifting roller arranged between the two stages of the drying apparatus.
3. The intelligent manufacturing system of claim 1, wherein the non-stick coating and the continuous track are integrated as a unity, or the non-stick coating is applied to an exterior surface of the continuous track, or the non-stick coating is applied to a medium that is fixed to the exterior surface of the continuous track.
4. The intelligent manufacturing system of claim 2, wherein the drying apparatus includes an intelligent microwave heating system equipped with a vapor-extraction mechanism, or includes an intelligent oven, or includes a fan heater, or includes a fin-type heater, or includes tube-type heater,
5. The intelligent manufacturing system of claim 4, wherein the drying apparatus includes an intelligent microwave heating system equipped with a vapor-extraction mechanism, and the intelligent microwave heating system includes a plurality of modularized microwave heating devices that are configured to be combined freely to form the two stages of the drying apparatus.
6. The intelligent manufacturing system of claim 5, wherein each said stage formed by the microwave heating devices has two ends thereof provided with microwave hoods.
7. The intelligent manufacturing system of claim 5, wherein each said microwave heating device includes a material sensor that is in communicatory connection with an intelligent controller.
8. The intelligent manufacturing system of claim 1, wherein the continuous track passes through the drying apparatus, or travels below the drying apparatus, or travels above the drying apparatus, or travels along one side of the drying apparatus.
9. The intelligent manufacturing system of claim 1, wherein the continuous track has one end thereof provided with a material-feeding apparatus for feeding a material for making the cleaning sheet onto the continuous track.
10. The intelligent manufacturing system of claim 1, further comprising: a thickness adjustor that is provided above the continuous track for adjusting a thickness of a material for making the cleaning sheet on the continuous track.
11. The intelligent manufacturing system of claim 1, further comprising: a rolling-up apparatus that is provided at one end of the continuous track or above the continuous track for rolling the cleaning sheet that has been dried.
12. The intelligent manufacturing system of claim 1, further comprising: an enzyme-adding apparatus that is provided at one end of the continuous track or above the continuous track for adding active ingredients to the cleaning sheet that has been dried.
13. The intelligent manufacturing system of claim 1, further comprising: an embossing apparatus that is provided at one end of the continuous track or above the continuous track for embossing the cleaning sheet with patterns.
14. The intelligent manufacturing system of claim 1, further comprising: a cutting apparatus that is provided at one end of the continuous track or above the continuous track for cutting the cleaning sheet that has been dried into pieces with predetermined shapes.
15. The intelligent manufacturing system of claim 14, further comprising: a collecting apparatus that is provided at one end or one side of the continuous track for collecting the pieces of the cleaning sheet that have been cut by the cutting apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] To more clearly describe the illustrative embodiments of the present invention, reference is made to the accompanying drawings, which obviously only serve to illustrate certain embodiments of the invention and do not limit the invention.
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DETAILED DESCRIPTION OF THE INVENTION
[0042] The following specific embodiments are to further illustrate the technical design, features, objects and effects of the present invention.
[0043] The first embodiment of the present invention is illustrated below with reference to
[0044] The intelligent manufacturing system includes a cleaning sheet production line 1 (referring to
[0045] Therein, the continuous track 2 is provided with non-stick coating 22 (as shown in
[0046] The material-feeding apparatus 3 is freely separated from the track frame 21, or is fixedly installed on the track frame 21. The material-feeding apparatus 3 (as shown in
[0047] The thickness adjustor 4 is fixedly installed on the track frame 21. The thickness adjustor 4 (as shown in
[0048] The drying apparatus 5 includes an intelligent microwave heating system 51 equipped with a vapor-extraction mechanism 501 (as shown in
[0049] Where the drying apparatus 5 is the intelligent microwave heating system 51, or the intelligent oven 52, or the tube-type heater 55, the continuous track 2 passes through drying apparatus 5. Where the drying apparatus 5 is the fin-type heater 54, the continuous track 2 is arranged below, above or through the drying apparatus 5. Where the drying apparatus 5 is the fan heater 53, the continuous track 2 is arranged along either or both sides of the drying apparatus 5.
[0050] In the present embodiment, the drying apparatus 5 is preferably the intelligent microwave heating system 51 (as shown in
[0051] The lifting roller 6 (as shown in
[0052] The rolling-up apparatus 7 (as the enlarged view C shown in
[0053] The intelligent controller 8 is freely separated from the track frame 21, or is installed on the track frame 21, or is installed on the drying apparatus 5. Alternatively, the intelligent controller 8 is a handheld intelligent terminal such as a handset, or the intelligent controller 8 is a PC such as a computer.
[0054] The operations and work flow of the intelligent manufacturing system for making cleaning sheet according to the first embodiment is described below.
[0055] The values of output power for the motors M1, M2 and M3 in the intelligent controller 8 are first set such that the three motors will rotate at the same speed, thereby preventing differential rotation that would cause the dried cleaning sheet to break and unable to form rolls. The temperature for the drying apparatus 5 is also set.
[0056] The material-feeding apparatus 3 is then moved to one end of the continuous track 2 and the feeding hopper 32 is positioned to contact the continuous track 2. The source material of the cleaning sheet is poured into the feeding hopper 32, and the continuous track 2 is started.
[0057] For the upstream stage of the intelligent microwave heating system 51 which includes a plurality of microwave heating devices 511, when the sensor 512 in the first microwave heating device 511 detects that the material for making the cleaning sheet on the continuous track 2 is about to enter the first microwave heating device 511, the intelligent controller 8 activates the first microwave heating device 511 to provide heat for drying. When the sensor 512 in the second microwave heating device 511 detects the material on the continuous track 2 is about to enter the second microwave heating device 511, the intelligent controller 8 activates the second microwave heating device 511 to provide heat for drying, and so on.
[0058] When the sensor 512 in the last microwave heating device 511 of the upstream stage of the intelligent microwave heating system 51 detects that the cleaning sheet on the continuous track 2 is about to exit the last microwave heating device 511, the intelligent controller 8 immediately starts the motor M2. The lifting roller 6, driven by the motor M2, lifts the dried cleaning sheet that exits the upstream stage of the intelligent microwave heating system 51, so that the surface of the cleaning sheet contacting the continuous track 2 can be dried rapidly by the ambient heat or by a fan. Afterwards, the cleaning sheet is carried by the continuous track 2 to enter the downstream stage of the intelligent microwave heating system 51 to be dried again.
[0059] For the downstream stage of the intelligent microwave heating system 51 which includes at least one microwave heating device 511, when the sensor 512 in the microwave heating device 511 detects that the cleaning sheet on the continuous track 2 is about to enter therein, the intelligent controller 8 immediately turns on the microwave heating device 511 in the downstream stage of the intelligent microwave heating system 51 to provide heat for drying.
[0060] When the sensor 512 in the microwave heating device 511 of the downstream stage of the intelligent microwave heating system 51 detects that the cleaning sheet on the continuous track 2 is about to exit therefrom, the intelligent controller 8 immediately starts the motor M3, so that the rolling-up roller 72, driven by the motor M3, rolls the dried cleaning sheet on the rolling-up roller 72. When the cleaning sheet on the rolling-up roller 72 reaches a predetermined amount, the intelligent controller 8 suspends the continuous track 2, the drying apparatus 5, the lifting roller 6, and the rolling-up roller 72. After a replacement vacant rolling-up roller 72 is loaded, the manufacturing operations are resumed.
[0061] The second embodiment of the present invention is illustrated below with reference to
[0062] The system includes a cleaning sheet production line 1 (referring to
[0063] Therein, the continuous track 2 is provided with non-stick coating 22 (as shown in
[0064] The material-feeding apparatus 3 is freely separated from the track frame 21, or is fixedly installed on the track frame 21. The material-feeding apparatus 3 (as shown in
[0065] The thickness adjustor 4 is fixedly installed on the track frame 21. The thickness adjustor 4 (as shown in
[0066] The drying apparatus 5 includes an intelligent microwave heating system 51 equipped with a vapor-extraction mechanism 501 (as shown in
[0067] Where the drying apparatus 5 is the intelligent microwave heating system 51, or the intelligent oven 52, or the tube-type heater 55, the continuous track 2 passes through drying apparatus 5. Where the drying apparatus 5 is the fin-type heater 54, the continuous track 2 is arranged below, above or through the drying apparatus 5. Where the drying apparatus 5 is the fan heater 53, the continuous track 2 is arranged along either or both sides of the drying apparatus 5.
[0068] In the present embodiment, the drying apparatus 5 is also preferably the intelligent microwave heating system 51 (as shown in
[0069] The lifting roller 6 (as shown in
[0070] The enzyme-adding apparatus 9 (as shown in
[0071] The embossing apparatus 10 (as shown in
[0072] The cutting apparatus 11 (as shown in
[0073] The collecting apparatus 12 (as shown in
[0074] The intelligent controller 8 is freely separated from the track frame 21, or is installed on the track frame 21, or is installed on the drying apparatus 5. Alternatively, the intelligent controller 8 is a handheld intelligent terminal such as a handset, or the intelligent controller 8 is a PC unit such as a computer.
[0075] The operations and work flow of the intelligent manufacturing system for making cleaning sheet according to the second embodiment is described below.
[0076] The values of output power for the motors M1 and M2 are first set in the intelligent controller 8 such that the two motors will rotate at the same speed, thereby preventing differential rotation that would cause the dried cleaning sheet to break. Also set is the temperature for the drying apparatus 5.
[0077] Then the material-feeding apparatus 3 is moved to one end of the continuous track 2 and the feeding hopper 32 is posed to contact the continuous track 2. The material of the cleaning sheet is poured into the feeding hopper 32, and the continuous track 2 is started.
[0078] For the upstream stage of the intelligent microwave heating system 51 that includes a plurality of microwave heating devices 511, when the sensor 512 in the first microwave heating device 511 detects that the material for making the cleaning sheet on the continuous track 2 is about to enter the first microwave heating device 511, the intelligent controller 8 activates the first microwave heating device 511 to provide heat for drying. When the sensor 512 in the second microwave heating device 511 detects the material on the continuous track 2 is about to enter the second microwave heating device 511, the intelligent controller 8 activates the second microwave heating device 511 to provide heat for drying, and so on.
[0079] When the sensor 512 in the last microwave heating device 511 of the upstream stage of the intelligent microwave heating system 51 detects that the cleaning sheet on the continuous track 2 is about to exit the last microwave heating device 511, the intelligent controller 8 starts the motor M2. The lifting roller 6, driven by the motor M2, lifts the dried cleaning sheet that passes through the upstream stage of the intelligent microwave heating system 51, so that the surface of the cleaning sheet contacting the continuous track 2 can be dried rapidly by the ambient heat or by a fan. Afterwards, the cleaning sheet is carried by the continuous track 2 to enter the downstream stage of the intelligent microwave heating system 51 to be dried again.
[0080] For the downstream stage of the intelligent microwave heating system 51 which includes at least one microwave heating device 511, when the sensor 512 in the microwave heating device 511 detects that the cleaning sheet on the continuous track 2 is about to enter therein, the intelligent controller 8 activates the microwave heating device 511 in the downstream stage of the intelligent microwave heating system 51 to provide heat for drying.
[0081] When the cleaning sheet on the continuous track 2 leaves the microwave heating device 511 in the downstream stage of the intelligent microwave heating system 51, the intelligent controller 8 immediately opens the solenoid valve 94 in the enzyme-adding apparatus 9, and makes the sprayer 93 spray the active ingredients stored in the pressure vessel 91, such as enzyme, evenly over the cleaning sheet.
[0082] The continuous track 2 carries the enzyme-applied cleaning sheet forward, and the intelligent controller 8 controls the motor M4 in the embossing apparatus 10 to drive the mold 102 to emboss the dried cleaning sheet with various patterns.
[0083] The continuous track 2 carries the embossed cleaning sheet forward, and the intelligent controller 8 controls the motor M5 in the cutting apparatus 11 to drive the cutting knife 112 to cut the cleaning sheet into smaller pieces of various shapes.
[0084] The continuous track 2 carries the cut pieces of the cleaning sheet forward, and at the same time the shovel 121 of the collecting apparatus 12 collect the cut pieces and put them into the drop hopper 122 for subsequent packaging into boxed or bags.
[0085] The second embodiment includes the following improvements. The cleaning sheet production line 1 (referring to
[0086] The second module is composed of the embossing apparatus 10 that embosses the cleaning sheet with patterns, the cutting apparatus 11 that cut the dried cleaning sheet into pieces of various shapes, and the collecting apparatus 12 that receives the pieces of the cleaning sheet cut by the cutting apparatus 11.
[0087] The two modules can be freely separated by an arbitrary distance therebetween. The working principle and operation of the two modules are similar to those described for the second embodiment, and how they can be connected is apparent to people shilled in the art.
[0088] The present invention has been described with reference to the preferred embodiments and it is understood that the embodiments are not intended to limit the scope of the present invention. Moreover, as the contents disclosed herein should be readily understood and can be implemented by a person skilled in the art, all equivalent changes or modifications which do not depart from the concept of the present invention should be encompassed by the appended claims.