TURBOMACHINE
20170234213 · 2017-08-17
Assignee
Inventors
- Takaya FUTAE (Tokyo, JP)
- Yosuke DANMOTO (Tokyo, JP)
- Tadasuke NISHIOKA (Tokyo, JP)
- Yoji Akiyama (Tokyo, JP)
Cpc classification
F16C2360/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B39/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbomachine includes: a rotational shaft; a pair of thrust collars disposed around the rotational shaft; a thrust bearing disposed around the rotational shaft at an axial directional position between the pair of thrust collars; and an oil-drain channel disposed around the rotational shaft, for draining lubricant oil after lubricating a sliding portion between the thrust bearing and the thrust collars. The oil-drain channel includes: an oil-drain port portion for discharging the lubricant oil inside the oil-drain channel downward; and an oil-guide channel portion disposed above the oil-drain port portion and configured to guide the lubricant oil from the sliding portion in a circumferential direction of the rotational shaft to the oil-drain port portion. The oil-guide channel portion has an asymmetric shape with respect to a rotational direction of the rotational shaft, the oil-guide channel portion having a minimum flow-path cross sectional area at a first position on an upstream side in the rotational direction, and a maximum flow-path cross sectional area at a second position on a downstream side of the first position.
Claims
1-15. (canceled)
16. A turbomachine, comprising: a rotational shaft; a pair of thrust collars disposed around the rotational shaft; a thrust bearing disposed around the rotational shaft at an axial directional position between the pair of thrust collars; and an annular channel disposed around the rotational shaft in an annular shape, for draining lubricant oil after lubricating a sliding portion between the thrust bearing and the thrust collars, wherein the annular channel includes: an oil-drain port portion forming a lower region of the annular channel, for discharging the lubricant oil inside the annular channel downward; and an oil-guide channel portion disposed above the oil-drain port portion so as to form an upper region of the annular channel and configured to guide the lubricant oil from the sliding portion in a circumferential direction of the rotational shaft to the oil-drain port portion, and wherein the oil-guide channel portion forming the upper region of the annular channel has an asymmetric shape with respect to a rotational direction of the rotational shaft, the oil-guide channel portion having a minimum flow-path cross sectional area at a first position on an upstream side in the rotational direction, and a maximum flow-path cross sectional area at a second position on a downstream side of the first position.
17. The turbomachine according to claim 16, wherein the oil-guide channel portion is configured such that the flow-path cross sectional area increases from the first position toward the second position along the rotational direction.
18. The turbomachine according to claim 16, wherein a flow-path width of the oil-guide channel portion in a radial direction of the rotational shaft is greater at the second position than at the first position.
19. The turbomachine according to claim 18, wherein an outer peripheral edge of the oil-guide channel portion has an arc shape having a center offset from an axial center of the rotational shaft.
20. The turbomachine according to claim 19, wherein the center of the arc shape is at a position offset from the axial center at least in a horizontal direction from an upstream region toward a downstream region of the oil-guide channel portion in the rotational direction.
21. The turbomachine according to claim 16, wherein a flow path of the oil-guide channel portion in an axial direction of the rotational shaft is greater at the second position than at the first position.
22. The turbomachine according to claim 16, wherein a flow-path cross sectional area of the oil-guide channel portion is smaller at a most upstream position in the rotational direction than at a most downstream position in the rotational direction.
23. The turbomachine according to claim 16, wherein an outer peripheral edge of the oil-guide channel portion has a shape formed by: a combination of one or more curves; a combination of a plurality of lines; or a combination of one or more lines and one or more curves.
24. The turbomachine according to claim 16, further comprising a bearing housing for housing the thrust bearing, wherein the annular channel includes a first oil-drain channel formed by a space surrounded by a first end surface of the thrust bearing and a bearing groove formed on an inner wall surface of the bearing housing facing the first end surface.
25. The turbomachine according to claim 16, further comprising an oil deflector disposed so as to face a second end surface of the thrust bearing and an end surface of the thrust collar disposed on a side of the second end surface, the end surface being opposite from a sliding surface between the thrust collar and the thrust bearing, wherein the annular channel includes a second oil-drain channel formed by a space surrounded by the oil deflector, the thrust collar, and the thrust bearing.
26. The turbomachine according to any one of claim 16, further comprising: an impeller configured to rotate with the rotational shaft; a working-fluid flow path in which the impeller is disposed and through which a working fluid flows; and a partition wall separating the working-fluid flow path and a bearing space housing the thrust bearing and the pair of thrust collars, wherein the annular channel includes a third oil-drain channel formed by a space surrounded by at least the partition wall.
27. A turbomachine, comprising: a rotational shaft; a pair of thrust collars disposed around the rotational shaft; a thrust bearing disposed around the rotational shaft at an axial directional position between the pair of thrust collars; and an oil-drain channel disposed around the rotational shaft, for draining lubricant oil after lubricating a sliding portion between the thrust bearing and the thrust collars, wherein the oil-drain channel includes: an oil-drain port portion for discharging the lubricant oil inside the oil-drain channel downward; and an oil-guide channel portion disposed above the oil-drain port portion and configured to guide the lubricant oil from the sliding portion in a circumferential direction of the rotational shaft to the oil-drain port portion, and wherein a relational expression V×S>Q is satisfied, where V is a flow rate of the lubricant oil at each position in the oil-guide channel portion, S is a flow-path cross sectional area S at each position in the oil-guide channel portion, and Q is a supply amount of the lubricant oil to the thrust bearing.
28. The turbomachine according to claim 16, wherein the turbomachine is a turbocharger including a turbine and a compressor disposed on either side of the rotational shaft.
29. The turbomachine according to claim 27, wherein the turbomachine is a turbocharger including a turbine and a compressor disposed on either side of the rotational shaft.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0066] Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
[0067] First, with reference to
[0068]
[0069] The turbocharger 1 illustrated in
[0070] In some embodiments, as illustrated in
[0071] The turbine 2 includes a rotational shaft 10, and a turbine wheel 3 which is rotatable along with the rotational shaft 10. In this way, when energy of the exhaust gas from the internal combustion engine serving as a high-temperature and high-pressure working fluid is recovered by the turbine wheel 3, the turbine wheel 3 and the rotational shaft 10 rotate integrally.
[0072] Further, the rotational shaft 10 of the turbine 2 is supported to a housing 6 via a bearing 8. The rotational shaft 10 is coupled to a compressor wheel 5 of a compressor 4 at the opposite side from the turbine 2 across the bearing 8 in the axial direction. In an embodiment, the bearing 8 includes a thrust bearing 20 described below.
[0073] Next, with reference to
[0074]
[0075] As depicted in
[0076] In some embodiments, the bearing 8 includes a thrust bearing 20 and a radial bearing 30. The thrust bearing 20 is fixed to the housing 6 while being interposed between an insert (partition wall) 50 and the housing 6. The thrust bearing 20 is disposed around the rotational shaft 10 at an axial directional position between a pair of thrust collars 12 (12A, 12B) disposed on the outer periphery of the rotational shaft 10. The thrust collar 12A is disposed on the side of the first end surface 20A of the thrust bearing 20, and the thrust collar 12B is disposed on the side of the second end surface 20B of the thrust bearing 20.
[0077] In the embodiment illustrated in
[0078] The thrust collar 12B includes a sleeve portion 15, and a flange portion 16 disposed on an end portion of the sleeve portion 15 so as to protrude from the outer peripheral surface of the sleeve portion 15. The sleeve portion 15 of the thrust collar 12B is inserted into an insertion hole formed in an oil deflector 40 and an insert (partition wall) 50 described below. Further, the flange portion 16 of the thrust collar 12B is configured to make slide contact with the second end surface 20B of the thrust bearing 20.
[0079] In some embodiments, the bearing housing 6 includes an oil-supply channel 7, through which lubricant oil is supplied to the thrust bearing 20 and the radial bearing 30. The thrust bearing 20 and the radial bearing 30 have respective oil-supply holes 21, 31 communicating with the oil-supply channel 37.
[0080] Accordingly, lubricant oil is supplied from the oil-supply channel 7 to a sliding portion between the thrust bearing 20 and the thrust collars (12A, 12B) via the oil-supply hole 21 of the thrust bearing 20. Similarly, lubricant oil is supplied from the oil-supply channel 7 to a sliding portion between the rotational shaft 10 and the radial bearing 30 via the oil-supply hole 31 of the radial bearing 30.
[0081] Further, the turbomachine 100 includes an oil-drain channel 200 disposed around the rotational shaft 10, for discharging lubricant oil after lubricating the sliding portions between the thrust bearing 20 and the thrust collars 12 (12A, 12B).
[0082] In some embodiments, the oil-drain channel 200 includes the first oil-drain channel 210 disposed on the side of the first end surface 20A of the thrust bearing 20, and at least one of the second oil-drain channel 220 or the third oil-drain channel 230 disposed on the side of the second end surface 20B of the thrust bearing 20. In the embodiment depicted in
[0083] The first oil-drain channel 210 is formed by a space surrounded by a bearing groove 212 formed on an inner wall surface of the bearing housing 6 that houses the thrust bearing 20, and the first end surface 20A of the thrust bearing 20.
[0084] The second oil-drain channel 220 is formed by a space surrounded by the oil deflector 40, the thrust collar 12B, and the second end surface 20B of the thrust bearing 20. The oil deflector 40 is a member for guiding lubricant oil discharged from the thrust bearing 20 to an oil-drain port 9 disposed below the bearing housing 6, and is formed by processing sheet metal in an embodiment. The oil deflector 40 is disposed so as to face the second end surface 20B of the thrust bearing 20 and an end surface, opposite from the thrust bearing 20, of the flange portion 16 of the thrust collar 12B. Further, the oil deflector 40 includes a disc portion 42 facing the second end surface 20B of the thrust bearing 20 and a tongue portion 44 protruding toward the thrust bearing 20 from below the disc portion 42. Accordingly, the disc portion 42 receives lubricant oil that scatters from the sliding portion between the second end surface 20B of the thrust bearing 20 and the thrust collar 12B and guides the lubricant oil to the tongue portion 44, where the lubricant oil flows downward along the tongue portion 44 to be discharged through clearance between the tongue portion 44 and an opening 22 disposed on a lower part of the thrust bearing 20.
[0085] The third oil-drain channel 230 is formed by a space surrounded at least by an insert 50. Further, the insert 50 is a partition wall separating a bearing space inside the bearing housing 6 and a working fluid channel in which an impeller 110 configured to rotate with the rotational shaft 10 is provided. The insert 50 prevents lubricant oil from flowing out from the bearing space into the working fluid channel. Further, the insert 50 also has a function to retain the oil deflector 40 by pressing the oil deflector 40 against the second end surface 20B of the thrust bearing 20.
[0086] Each oil-drain channel 200 (210, 220, 230) includes an oil-drain port portion 202 for discharging lubricant oil inside the oil-drain channel 200 downward, and an oil-guide channel portion 204 disposed above the oil-drain port portion 202. The oil-guide channel portion 204 is configured to guide lubricant oil from the sliding portions between the thrust bearing 20 and the thrust collars 12 (12A, 12B) in the circumferential direction and to guide the lubricant oil to the oil-drain port portion 202.
[0087] Specifically, each oil-drain channel 200 (210, 220, 230) is a substantially annular flow channel extending along the circumferential direction of the rotational shaft 10. The lower region of the substantially annular flow channel is the oil-drain port portion 202, and the upper region of the substantially annular flow channel is the oil-guide channel portion 204.
[0088] The present inventors conducted CFD analyses on the flow of lubricant oil after lubricating the sliding portions between the thrust bearing 20 and the thrust collars (12A, 12B) inside the oil-drain channel 200 of the above configuration.
[0089] As a result, as depicted in
[0090] Accordingly, lubricant oil flows along the outer peripheral wall 205 of the oil-guide channel portion 204 of the oil-drain channel 200 inside the oil-guide channel portion 204, and thus, as depicted in
[0091] Specifically, as depicted in
[0092] However, with an increase in the rotation speed of the turbomachine 100 (or in the amount of supply of lubricant oil), the amount of lubricant oil inside the oil-guide channel portion 204 increases, so that the gas-liquid boundary surface 206 moves inward in the radial direction inside the oil-guide channel portion 204, as depicted in
[0093] Lubricant oil scatters radially from the sliding portions between the thrust bearing 20 and the thrust collars 12 (12A, 12B), along a tangent direction at the outer peripheral edge of the sliding portions, hits the outer peripheral wall 205 of the oil-guide channel portion 204, and flows in the circumferential direction along the outer peripheral wall 205. Thus, as depicted in
[0094] In some embodiments, the oil-guide channel portion 204 has an asymmetric shape with respect to the rotational direction of the rotational shaft 10, to reduce the risk of contact between the lubricant oil and the thrust collars 12 (12A, 12B) inside the oil-guide channel portion 204. Specifically, as depicted in
[0095] Accordingly, the oil draining performance improves compared with a case in which the shape of the oil-guide channel portion 204 is symmetric with respect to the rotational direction of the rotational shaft 10, and thus the lubricant oil and the outer peripheral surfaces of the thrust collars 12 (12A, 12B) are less likely to contact each other in a downstream region of the oil-guide channel portion 204. Thus, it is possible to further suppress mechanical loss of the turbomachine 100 due to stirring of lubricant oil by the thrust collars 12 (12A, 12B).
[0096] In some embodiments, as depicted in
[0097] In this case, the flow path of the oil-guide channel portion 204 widens from the first position (x=x.sub.1) on the upstream side toward the second position (x=x.sub.2) on the downstream side, and thus it is possible to prevent contact between the lubricant oil and the thrust collars 12 (12A, 12B) effectively in the downstream region of the oil-guide channel portion 204 where the amount of lubricant oil tends to increase.
[0098] Further, in some embodiments, as depicted in
[0099] Accordingly, it is possible to suppress re-entry of lubricant oil having arrived at the oil-drain port portion 202 to the oil-guide channel portion 204. Thus, it is possible to reduce the amount of lubricant oil at the oil-guide channel portion 204, which makes it easier to prevent contact between the lubricant oil and the thrust collars 12 (12A, 12B) inside the oil-guide channel portion 204.
[0100] In the illustrative embodiment depicted in
[0101] Further, in the illustrative embodiment depicted in
[0102] Further, in the embodiment depicted in
[0103] In some embodiments, as depicted in
[0104] In this case, the radial directional flow-path width W.sub.r of the oil-guide channel portion 204 is not constant, and the radial directional flow-path width W.sub.r2 at the second position x=x.sub.2 on the downstream side is greater than the radial directional flow-path width W.sub.r1 at the first position x=x.sub.1 on the upstream side in the rotational direction. Thus, it is easier to prevent contact between the lubricant oil and the thrust collars 12 (12A, 12B) in the downstream region of the oil-guide channel portion 204.
[0105] In the illustrative embodiment depicted in
[0106] In some embodiments, as depicted in
[0107] In this case, the outer peripheral edge (outer peripheral wall 205) of the oil-guide channel portion 204 can be formed by a simple processing using a lathe, for instance. Thus, when implementing the above configuration for the oil-guide channel portion 204 (the radial directional flow-path width W.sub.r is greater at the second position x.sub.2 on the downstream side than at the first position x.sub.1 on the upstream side in the rotational direction), it is possible to reduce the producing costs of the turbomachine 100 by improving the workability.
[0108] Further, in some embodiments, as depicted in
[0109] In this case, the oil-guide channel portion 204 has a portion (throat portion) at which the radial directional flow-path width W.sub.r is the narrowest, at the upstream side of a vertical plane passing through the center axis of the rotational shaft 10. In the example depicted in
[0110] Further, in the illustrative embodiment depicted in
[0111] In some embodiments, the configuration of the oil-guide channel portion 204 depicted in
[0112] Specifically, as depicted in
[0113] In some embodiments, the configuration of the oil-guide channel portion 204 depicted in
[0114] Specifically, as depicted in
[0115] In some embodiments, the configuration of the oil-guide channel portion 204 depicted in
[0116] Specifically, as depicted in
[0117] In another embodiment, unlike the embodiment depicted in
[0118]
[0119] In the embodiment depicted in
[0120] Further, in another embodiment, the outer peripheral wall 205 of the oil-guide channel portion 204 is formed by: a combination of one or more curves; a combination of a plurality of lines; or a combination of one or more lines and one or more curves. In the illustrative embodiment depicted in
[0121] Further, in some embodiments, instead of, or in addition to the configuration depicted in
[0122]
[0123] In some embodiments, as depicted in
[0124] While the depth of the recessed portion 46 of the oil deflector 40 has a variation in the example of
[0125] In the embodiment illustrated in
[0126] Specifically, as depicted in
[0127] Further, as depicted in
[0128] Still further, as depicted in
[0129] In the embodiment illustrated in
[0130] Next, a turbomachine 300 according to another embodiment will be described.
[0131]
[0132] In
[0133] In some embodiments, as depicted in
[0134] In some embodiments, the edge portion 54 of the partition wall (insert) 50 of the turbomachine 300 has its lower region cut off, as depicted in
[0135] As described above, with the edge portion 54 of the partition wall (insert) 50 forming the third oil-drain channel 230 having its lower region cut off into a top-bottom asymmetric shape, discharge of lubricant oil from the oil-drain port portion 202 forming a lower region of the third oil-drain channel 230 is promoted. Accordingly, as compared to a case in which the edge portion 54 of the partition wall (insert) 50 has a top-bottom symmetric shape, lubricant oil and the outer peripheral surface of the thrust collar 12B are less likely to make contact with each other inside the third oil-drain channel 230.
[0136] Further, in some embodiments, as depicted in
[0137] As described above, with the inclined surface 56 provided for the cut-out region (lower region) of the edge portion 54, discharge of lubricant oil from the oil-drain port portion 202 forming a lower region of the third oil-drain channel is promoted even further. Thus, it is possible to effectively prevent lubricant oil and the outer peripheral surface of the thrust collar 12B from making contact with each other inside the third oil-drain channel 230.
[0138] Next, a turbomachine 400 according to another embodiment will be described.
[0139]
[0140] The turbomachine 400 includes oil-drain channels 200 (210, 220, 230) disposed around the rotational shaft 10. After lubricating the sliding portions between the thrust bearing 20 and the thrust collars 12 (12A, 12B), the lubricant oil is discharged via oil-drain channels 200 (210, 220, 230). Each oil-drain channel 200 (210, 220, 230) includes an oil-drain port portion 202 for discharging lubricant oil inside the oil-drain channel 200 downward, and an oil-guide channel portion 204 disposed above the oil-drain port portion 202. The oil-guide channel portion 204 is configured to guide lubricant oil from the sliding portions between the thrust bearing 20 and the thrust collars 12 in the circumferential direction and to the oil-drain port portion 202.
[0141] In some embodiments, the oil-drain channels 200 (210, 220, 230) are configured to satisfy a relational expression V×S>Q, where V is the flow velocity of lubricant oil at each position of the oil-guide channel portion 204 (see
[0142] As described above, with the relational expression V×S>Q satisfied at each position of the oil-guide channel portion 204, it is possible to guide lubricant oil smoothly to the oil-drain port portion 202 via the oil-guide channel portion 204 even if the flow rate Q of lubricant oil is discharged to the oil-guide channel portion 204 from the thrust bearing 20. Thus, the high oil-draining performance of the oil-guide channel portion 204 makes it possible to prevent contact between the lubricant oil and the outer peripheral surfaces of the thrust collars 12 (12A, 12B) in the oil-drain channels 200 (210, 220, 230).
[0143] Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
[0144] Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
[0145] For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
[0146] Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
[0147] On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
DESCRIPTION OF REFERENCE NUMERALS
[0148] 1 Turbocharger [0149] 2 Turbine [0150] 3 Turbine wheel [0151] 4 Compressor [0152] 5 Compressor wheel [0153] 6 Housing [0154] 6 Bearing housing [0155] 7 Oil-supply channel [0156] 8 Bearing [0157] 9 Oil-drain port [0158] 10 Rotational shaft [0159] 12, 12A, 12B Thrust collar [0160] 13, 15 Sleeve portion [0161] 14, 16 Flange portion [0162] 20 Thrust bearing [0163] 20A First end surface [0164] 20B Second end surface [0165] 21, 31 Oil-supply hole [0166] 22 Opening [0167] 30 Radial bearing [0168] 40 Oil deflector [0169] 42 Disc portion [0170] 44 Tongue portion [0171] 46 Recessed portion [0172] 50 Insert [0173] 50A Surface [0174] 52 Recessed portion [0175] 54 Edge portion [0176] 56 Inclined surface [0177] 100, 300, 400 Turbomachine [0178] 110 Impeller [0179] 200 Oil-drain channel [0180] 202 Oil-drain port portion [0181] 204 Oil-guide channel portion [0182] 205 Outer peripheral wall [0183] 205A, 205B Linear portion [0184] 205C Curve portion [0185] 206 Gas-liquid boundary surface [0186] 208 Protruding portion [0187] 210 First oil-drain channel [0188] 212 Bearing groove [0189] 220 Second oil-drain channel [0190] 230 Third oil-drain channel