INK-JET PRINTING MODULE FOR PRINTING ROBOT, MAGAZINE FOR THESE MODULES, AND INK-JET PRINTING METHOD USING THIS ROBOT
20220032630 · 2022-02-03
Inventors
- Hossam ELAARAG (REIMS, FR)
- Christophe ALIAGA (JUILLAN, FR)
- Mustapha EL FOUZARI (REIMS, FR)
- Nicolas AMOUROUX (REIMS, FR)
Cpc classification
International classification
Abstract
Inkjet printing module (1) capable of being picked up by the arm (111) of a robot (101), characterized in that said module includes: a print head (2); an ink reservoir (3) capable of supplying ink to said print head (2); compressed-gas supply means (4) capable of suppling compressed gas to said print head (2); a mechanical interface (7) capable of engaging removably with a complementary mechanical interface (107) of a robot arm; an electronic interface (6) capable of engaging removably with an electronic interface (106) of said robot arm in order to transfer data between said module and the robot; and at least one fluid interface (5) placed in fluid communication with the compressed-gas supply means or with the ink reservoir.
Claims
1. An inkjet printing module capable of being picked up by the arm of a robot via a quick-coupling mechanical interface, characterized in that said module includes: a print head; an ink reservoir capable of supplying ink to said print head; compressed-gas supply means capable of supplying compressed gas to said print head; a mechanical interface capable of engaging removably with a complementary mechanical interface of a robot arm; an electronic interface capable of engaging removably with an electronic interface of said robot arm in order to transfer data between said module and the robot; and at least one fluid interface placed in fluid communication with the compressed-gas supply means and/or with the ink reservoir.
2. The module according to claim 1, characterized in that said compressed-gas supply means include a compressed-gas reservoir integrated into said module.
3. The module according to claim 1, characterized in that said ink reservoir includes said compressed-gas reservoir.
4. The module according to claim 1, characterized in that it includes one or two connecting pipes extending between the fluid interface and/or, respectively, the ink reservoir and the compressed-gas supply means.
5. A robot for inkjet printing, including a robot arm, characterized in that said robot arm includes: a quick-coupling complementary mechanical interface capable of engaging with the quick-coupling mechanical interface of an inkjet printing module according to claim 1; and a complementary electronic interface capable of engaging with the electronic interface of an inkjet printing module.
6. The robot according to claim 5, characterized in that it includes a central processing unit, as well as at least one control line connecting this central processing unit and the complementary electronic interface.
7. The robot according to claim 5, characterized in that it is a five-axis robot or a six-axis robot.
8. A magazine for inkjet printing modules, the magazine being capable of accommodating, docked thereon, a plurality of inkjet printing modules according to claim 1, said magazine including: a plurality of docking stations for an inkjet printing module, each docking station including at least one complementary fluid interface capable of engaging with the fluid interface of an ink jet printing module in order to transfer ink between the head and the docking station and/or to supply compressed gas to the head; at least one ink tank; at least one compressed-gas supply, which may be a compressed-gas tank; as well as at least one complementary mechanical interface capable of engaging with the mechanical interface of an inkjet printing module.
9. (canceled)
10. (canceled)
11. The magazine according to claim 8, characterized in that each station includes a frame containing said at least one ink tank and/or said at least one compressed-gas tank.
12. The magazine according to claim 8, characterized in that it includes a movable assembly provided with said complementary mechanical interface, and, where appropriate, with said complementary fluid interface and/or with said complementary electronic interface.
13. The magazine according to claim 12, characterized in that said movable assembly includes a carriage capable of being moved relative to the frame in a first direction, in particular a horizontal direction, as well as a connection block capable of being moved relative to the carriage in a second direction, in particular a vertical direction, said connection block being provided with said complementary mechanical interface, and, where appropriate, with said complementary fluid interface and/or with said complementary electronic interface.
14. The magazine according to claim 13, characterized in that each station further includes an immobilization flange extending from the frame, said flange and the frame defining a volume (V1) for receiving a module, said flange and/or the frame being provided with means for immobilizing said module.
15. An inkjet printing assembly, including a robot according to claim 5, a magazine, as well as at least one module.
16. The printing assembly according to claim 15, characterized in that the mechanical interface and the complementary mechanical interface define a removable quick coupling, in particular of the quarter-turn type.
17. An inkjet printing method, comprising the following steps: (i) picking up an inkjet printing module according to claim 1 which is located in a docking station of a magazine that can contain a plurality of said modules, said picking up being carried out by means of engagement between said complementary mechanical interface of the robot and said mechanical interface of said module; (ii) connecting the complementary electronic interface of said robot with the electronic interface of said module; (iii) moving the robot arm to a print surface; (iv) printing ink on said surface by moving the robot arm, in one or more passes, said module being controlled by data sent thereto by way of said electronic interface and said complementary electronic interface; (v) at the end of this printing sequence, moving the robot arm to a docking station; and (vi) depositing the print head in said docking station, disconnecting said electronic and mechanical interfaces (vii) moving the robot arm to another docking station; and (viii) performing steps (i) to (vi) using another inkjet print head located in this docking station.
18. (canceled)
19. The method according to claim 17, characterized in that said robot is a robot for inkjet printing, including a robot arm, said robot arm including: a quick-coupling complementary mechanical interface capable of engaging with the quick-coupling mechanical interface of an inkjet printing module; and a complementary electronic interface capable of engaging with the electronic interface of an inkjet printing module.
20. The method according to claim 17, characterized in that said magazine is a magazine for inkjet printing modules, the magazine being capable of accommodating, docked thereon, a plurality of inkjet printing modules, said magazine including: a plurality of docking stations for an inkjet printing module, each docking station including at least one complementary fluid interface capable of engaging with the fluid interface of an ink jet printing module in order to transfer ink between the head and the docking station and/or to supply compressed gas to the head; at least one ink tank; at least one compressed-gas supply, which may be a compressed-gas tank; as well as at least one complementary mechanical interface capable of engaging with the mechanical interface of an inkjet printing module.
21. The method according to claim 17, further including refilling said ink reservoir of the module with ink by connecting the fluid interface of said module and the complementary fluid interface of said station.
22. The method according to claim 21, wherein the ink printing step (iv) is carried out using a first module while at least one other module is being refilled.
23. (canceled)
24. (canceled)
25. (canceled)
Description
DESCRIPTION OF THE FIGURES
[0057] Other advantages of the invention will become apparent on reading the description of two embodiments of the invention, given below purely by way of illustration and not being limiting, with reference to the accompanying drawings, in which:
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[0067] The following reference signs are used in the drawings:
TABLE-US-00001 1 Printing module 2 Print head 3 Ink reservoir 4 Compressed-gas reservoir 5 Fluid interface 6 Electronic interface 7 Mechanical interface 31 Channel for the ink 41 Channel for the compressed gas 51 Channel for the ink 52 Channel for the compressed gas 60 Control line 61 Control line 62 Control line 101 Robot 106 Complementary electronic interface 107 Complementary mechanical interface 108 Complementary fluid interface 110 Body of the robot 101 111 Gripper arm 140 Compressed-gas tube 160 Control line 161 Central processing unit 201 Magazine 301 Station 303 Ink tank 304 Compressed-gas tank 305 Fluid interface 306 Electronic interface 307 Mechanical interface 308 Purge tank 309 Platform (flange) 310 Frame 320 Movable connection assembly 321 Carriage 322 Rail 324 Column 326 Connection block 328 Jack 331 Channel 341 Channel 360 Control line 361 Central processing unit of 301 370 Upper edge of 309 371 Lower edge of 309 372 Pin 381 Channel 400 Part to be decorated 401 Line of decoration 402 Raised decoration element
DETAILED DESCRIPTION
[0068] The term “ink” is taken here in its broadest sense, in particular in relation to the inkjet printing technique, which is known to a person skilled in the art, and also includes varnishes of all kinds, which may be colored or not colored, transparent or opaque, and also includes protective varnishes.
[0069] As shown in
[0073] Firstly, the structure of one of the printing modules 1A will be described, it being understood that the other modules have an identical structure. With reference to
[0074] First, there is a print head, denoted as a whole by reference sign 2. This print head, which is of a type known per se, is in particular provided with spray nozzles (not shown in the drawings) for spraying ink onto the work surface. According to the invention, the head 2 is first placed in communication with an ink reservoir 3, via a channel 31. It is also placed in communication with a compressed-gas supply, via a particular channel 41. Said compressed-gas supply may be a compressed-air reservoir 4, as in
[0075] Alternatively, the compressed-gas reservoir is dispensed with, as shown in
[0076] The printing module according to the invention is furthermore provided with an electronic interface 6, the function of which will be described in more detail below. Control lines 60, 61 and 62 connect this interface 60 to the print head 2 and the reservoirs 3 and 4, respectively. Finally, this module is provided with a mechanical interface 7, the function of will be discussed in more detail in the following.
[0077] In an alternative embodiment (not shown in the drawings), the ink reservoir 3 is removable and can be replaced when it is empty; in this case the ink supply means of the ink reservoir may be dispensed with, specifically the channel 51 which connects the ink reservoir and the fluid interface 5. In yet another alternative embodiment (not shown in the drawings), the ink reservoir and the print head form a single piece which is removable and which can be replaced when the ink reservoir is empty; as in the previous alternative embodiment, the ink supply means of the reservoir may then be dispensed with.
[0078] The structure of the robot 101 will now be described in more detail, with reference to
[0079] The arm 111 is provided, near its free end, with a mechanical interface referred to as a complementary mechanical interface 107. Said interface is capable of engaging with the mechanical interface 7 provided on the module 1. These two mechanical interfaces, which are of a type known per se, allow in particular removable fastening between the module and the robot. By way of non-limiting examples, these two interfaces define in particular a quick coupling, typically of the quarter-turn type. These quick-coupling mechanical interfaces, or mechanical couplings, are known to a person skilled in the art and are described, for example, in the ISO 11593 standard. In the context of the present invention, the presence of such an interface is essential, but its structure is irrelevant. It is possible, for example, to use a tool changing system for robots from the MPS range marketed by Stäubli.
[0080] The arm 111 is also provided, near its free end, with a complementary fluid interface 108 capable of engaging with the fluid interface 5 of the module 1. Said complementary fluid interface 108 is connected to an external compressed-gas supply, which is typically a flexible tube 140 extending along the arm 111 of the robot 101. This complementary fluid interface 108 is necessary only in the event that the module 1 does not have a compressed-gas reservoir and needs an external compressed-gas supply. These quick-coupling fluid interfaces, or fluid couplings are known to a person skilled in the art; their structure is irrelevant.
[0081] The robot is also provided with a central processing unit, which is shown schematically and is denoted generally by reference sign 161. This central processing unit is connected, via a control line 160, to an electronic interface referred to as a complementary electronic interface 106, which is capable of engaging with the electronic interface 6 of the module 1. These two electronic interfaces (or couplings), of a type known per se, allow data to be transferred from the unit 161 to the print head 2; these data can be represented by analog and/or digital signals.
[0082] It is therefore easy to see that the mechanical interface 7 of the module 1 is a coupling, preferably a quick-coupling coupling, designed so as to be able to engage with the complementary mechanical interface 107 of the arm 111 of the robot 101, and that the fluid interface 5 of the module 1 is a coupling, preferably a quick-coupling coupling, designed so as to be able to engage with the complementary fluid interface 108 of the arm 111 of the robot 101. Likewise, the electronic interface 6 of the module 1 is a coupling designed so as to be able to engage with the complementary electronic interface 106 of the arm 111 of the robot 101. When the two fluid interfaces 5, 108 are coupled, they allow the passage of fluid. In contrast, when these two interfaces are disconnected, each of said interfaces provides a seal for a particular fluid against the ambient air.
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[0084] The structure of the magazine 201 will now be described in more detail with reference to
[0085] The structure of one of the stations will now be described, it being understood that the other stations typically have an identical structure. With reference to
[0086] This flange is provided with mechanical means for holding the module in position when said module is immobilized. More precisely, this flange 309 is provided, for example, with upper and lower edges 370 and 371, respectively, for centering the module when it enters its receiving volume V1. Furthermore, the upper edge 370 is provided with a pin 372 for immobilizing the module relative to the flange. To this end, this module is, for example, provided with an opening (not shown) for engaging with the aforementioned pin, for example by resilient snap-fitting.
[0087] As shown in
[0088] The station 301 is furthermore provided with a movable connection assembly, denoted as a whole by reference sign 320. This assembly 320 firstly includes a carriage 321 that is movable relative to the frame 310 in the direction YY. To this end, the upper wall of the frame is provided, for example, with rails 322 that engage with gliding channels (not shown) provided in the carriage. The carriage is moved along these rails by motor means (not shown) of any suitable type.
[0089] The carriage 321 supports a column 324 that is stationary relative to this carriage and positioned in front of said carriage, specifically so as to face the storage volume of the module. This column in turn supports a connection block 326 that is movable relative to this column in the direction ZZ. For this purpose, for example, jacks 328 are provided, the body of which is rigidly connected to the column and the rod of which is rigidly connected to the block.
[0090] The connection block 326 is provided with a plurality of interfaces. First, there is a fluid interface 305 that is designed to be able to engage with that, 5, of the module 1. These two fluid interfaces, which are of a type known per se, allow a quick-coupling detachable connection to be established between the module 1 and the station 301. When these two interfaces are coupled, said connection allows the passage of fluid between this module and this station. In contrast, when these two interfaces are disconnected, each of said interfaces provides a seal for a particular fluid against the ambient air.
[0091] The interface 305 is connected to reservoirs 303 (if present) and 304 by respective channels 331 and 341 (see
[0092] The connection block 326 is also provided with two additional interfaces, respectively electronic 306 and mechanical 307. These interfaces 306 and 307 are similar to those 106 and 107 described above that are provided on the arm 111 of the robot. The electronic interface 306 is connected, via a control line 361, to the central processing unit 360 (see
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[0094] As shown in
[0095] In addition, as shown in
[0096] Finally, as shown in
[0097] It should be noted that the structure of the electronic interface 106 and the mechanical interface 107 provided on the robot have not been described in more detail. Typically, these interfaces are analogous to those 306 and 307 provided on the station, as described with reference to
[0098] The use of the printing assembly described above will now be described with reference to
[0099] Firstly, it is assumed, with reference to
[0100] The robot thus controls the print head 2 so as to spray the ink on the target surface, as indicated by the arrows p. In the course of this spraying, additional ink and air are admitted into the head 2 from the reservoirs 3 and 4, as indicated by the arrows F. During this printing operation, the station 301 does not engage with the module 1. In other words, as shown in
[0101] At the end of this printing operation, the reservoirs 3 and 4 are now empty. Said reservoirs now need to be refilled, which is shown in
[0102] When docking the module on the flange, as can be seen in
[0103] This block is then moved vertically downward, in the direction of the arrow F326, so as to make the connection block and the module engage. In this operative position of the movable assembly shown in
[0104] As shown in
[0105] The module 1 is operational again in readiness for an additional printing operation, which is carried out in a manner analogous to that which has been described above. It may be noted that, during the refilling of the module 1, the robot 101 can pick up another module in order to implement another printing operation. Therefore, the printing assembly according to the invention can work in masked time.
[0106] Advantageously, the tanks 303 belonging to different stations are filled with inks of different types. In this case, each tank is intended for feeding a dedicated print head in order to spray a specific ink on the target surface. Within the meaning of the invention, different types of inks can mean that the inks have different colors and/or different physicochemical characteristics (such as viscosity or density) and/or different appearances (such as gloss).
[0107] In the example described and shown, each station is provided with a compressed-gas tank. However, in an alternative embodiment, a single compressed-gas tank having a greater volume can be provided for the entire magazine. In this case, this single tank is connected to the fluid interface of each station, via a particular pipe. It is also possible that neither the stations nor the magazine includes an air tank, but that the compressed-gas supply comes from an external line connected to the magazine.
[0108] The invention has many advantages. Owing to the self-contained nature of the ink (and possibly compressed-gas) printing modules 1, the movements of the robot 101 according to the invention are not impeded by the presence of flexible tubes and cables; this simplifies the design, programming and use of the robot.
[0109] The robot 101 according to the invention can be used for the inkjet deposition of protective inks and/or varnishes on the surface of three-dimensional parts. These surfaces can have a decimetric or metric dimension; their largest dimension may thus be, for example, between approximately 2 dm and approximately 2 m. These surfaces can be curved, and can also include a surface structure, for example on a millimeter scale.
[0110] By way of example, this robot can be used to decorate trim pieces for the passenger compartment of an automobile. These trim pieces can be, for example, dashboards or door trim pieces; their largest dimension can typically be between 3 dm and 1.5 m. These parts can be manufactured according to methods known as such, for example by forming a PVC coating having a decorative surface appearance on a substrate (core); such a method is described in WO 98/00277 (Elf Atochem S.A.). These parts may have mock seams, the surface of which typically exhibits details at a scale of approximately 0.1 mm to 20 mm. The robot according to the invention allows these details to be decorated by inkjet.
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[0113] The ink can be deposited in one or more passes. Decoration by inkjet can be completed by depositing a transparent varnish, also by inkjet. Since the magazine for inkjet printing modules according to the invention can comprise a plurality of inkjet printing modules each comprising a different ink, it is easy, after the decoration by a jet of ink of a desired color, to deposit a transparent varnish; this can be carried out by exchanging the module comprising the ink for another module comprising the varnish. Likewise, it is easy to use a different ink for the next part to be decorated. The invention thus gives the manufacturer of decorated parts a high degree of flexibility, which responds to customer demand to customize objects.