Outdoor unit of refrigeration apparatus
11428421 · 2022-08-30
Assignee
Inventors
Cpc classification
F24F1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F1/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An outdoor unit of a refrigeration apparatus includes: a fan that generates an upward flow of air passing through a heat exchanger; an electric component box that accommodates a group of electric components; and a casing that includes a panel disposed at a predetermined position opposite to the electric component box. The panel is divided into at least a first panel and a second panel in a lateral direction as viewed from a front view of the panel. The first panel is opposed to at least part of the electric component box. The first panel is detachable from the casing while the second panel remains attached to the casing.
Claims
1. An outdoor unit of a refrigeration apparatus, comprising: a fan that generates a flow of air passing through a heat exchanger and blows the flow of air upward; an electric part that accommodates a group of electric components; and a casing that comprises a panel disposed at a predetermined position opposite to the electric part, wherein the panel comprises a first panel and a second panel in a lateral direction as viewed from a front view of the panel, the first panel comprises a first upper flange and a first lower flange, the first panel overlaps with the second panel at the first upper flange and the first lower flange, and does not overlap with the second panel at an interface between the first upper flange and the first lower flange, the first panel is opposed to at least part of the electric part and has a first region, a transition region, and a second region all having different height positions and widths, each of the first region, the transition region, and the second region has a width that equals a full width of the first panel at respective height positions, the first region is disposed above the second region, a width of the first region is wider than a width of the second region, the transition region is between the first region and the second region and a width of the transition region continuously decreases starting from the width of the first region where the first region transitions into the transition region and ending with the width of the second region where the transition region transitions into the second region, the first panel is detachable from the casing while the second panel remains attached to the casing, and the second panel has a third region and a fourth region having different height positions and widths.
2. The outdoor unit of claim 1, wherein a width of at least part of the first panel is equal to or wider than a width of the electric part as viewed from a side of the first panel.
3. The outdoor unit of claim 2, wherein the first panel comprises an inclined part that makes a width of the first panel become narrower as the height position goes down in the front view of the panel.
4. The outdoor unit of claim 2, wherein the first panel comprises a flat part that faces vertically downward or obliquely downward.
5. The outdoor unit of claim 2, wherein the casing further comprises a support disposed in at least one corner of the casing, and an end of the first panel is disposed on a same plane as an outer contour plane of the support or laterally projects from the outer contour plane in the front view of the panel.
6. The outdoor unit of claim 1, wherein the first panel comprises an inclined part that makes a width of the first panel become narrower as the height position goes down in the front view of the panel.
7. The outdoor unit of claim 6, wherein the first panel comprises a flat part that faces vertically downward or obliquely downward.
8. The outdoor unit of claim 6, wherein the casing further comprises a support disposed in at least one corner of the casing, and an end of the first panel is disposed on a same plane as an outer contour plane of the support or laterally projects from the outer contour plane in the front view of the panel.
9. The outdoor unit of claim 1, wherein the first panel comprises a flat part that faces vertically downward or obliquely downward.
10. The outdoor unit of claim 9, wherein the casing further comprises a support disposed in at least one corner of the casing, and an end of the first panel is disposed on a same plane as an outer contour plane of the support or laterally projects from the outer contour plane in the front view of the panel.
11. The outdoor unit of claim 1, wherein the casing further comprises a support disposed in at least one corner of the casing, and an end of the first panel is disposed on a same plane as an outer contour plane of the support or laterally projects from the outer contour plane in the front view of the panel.
12. The outdoor unit of claim 1, wherein the casing further comprise a support disposed in at least one corner of the casing, an end of the first panel is opposed to a corner of the support, and a predetermined gap is provided between the first panel and the corner of the support.
13. The outdoor unit of claim 1, wherein the first panel comprises a side end part that extends in a depth direction.
14. The outdoor unit of claim 1, wherein the first panel comprises a hook that hooks onto the casing.
15. The outdoor unit of claim 1, wherein the casing comprises a plurality of panels, one of which is the first panel, each of the plurality of panels, including the first panel, comprises a hook that hooks onto the casing, and the plurality of panels each have a different arrangement of the hook.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(12) Hereinafter, one or more embodiments of the present invention will be described with reference to the drawings. Note that the following embodiments are specific examples of the present invention, and do not limit a technical scope of the present invention.
(13) (1) Configuration of Refrigeration Apparatus 10
(14) Here, a schematic configuration of a refrigeration apparatus including an outdoor unit will be described before a description of the outdoor unit.
(15)
(16) A refrigerant circuit of the refrigeration apparatus 10 mainly connects a compressor 11, a four-way switching valve 12, an outdoor heat exchanger 13, an outdoor expansion valve 14, an indoor expansion valve 15, and an indoor heat exchanger 16 in that order to constitute a vapor compression refrigeration cycle.
(17) The outdoor unit 1 includes the compressor 11, the four-way switching valve 12, the outdoor heat exchanger 13, and the outdoor expansion valve 14, and the indoor unit 3 includes the indoor expansion valve 15 and the indoor heat exchanger 16.
(18) A gas side connection pipe 17a connects the four-way switching valve 12 and the indoor heat exchanger 16, and a liquid side connection pipe 17b connects the outdoor expansion valve 14 and the indoor expansion valve 15.
(19) The connection pipes 17a and 17b are disposed between the outdoor unit 1 and the indoor unit 3. In the outdoor unit 1, an accumulator and other accessories are provided, which are not illustrated.
(20) A gas-side shutoff valve 18 and a liquid-side shutoff valve 19 are provided at terminal ends of the refrigerant circuit inside the outdoor unit 1. The gas-side shutoff valve 18 is disposed on a side of the four-way switching valve 12, and the liquid-side shutoff valve 19 is disposed on a side of the outdoor expansion valve 14. The gas side connection pipe 17a is connected to the gas-side shutoff valve 18, and the liquid side connection pipe 17b is connected to the liquid-side shutoff valve 19. The shutoff valves 18 and 19 are closed when the outdoor unit 1 and the indoor units 3 are installed. After the units 1 and 3 are installed on site and the gas side connection pipe 17a and the liquid side connection pipe 17b are connected to the shutoff valves 18 and 19, respectively, the shutoff valves 18 and 19 are opened.
(21) The refrigerant circuit of the refrigeration apparatus 10 illustrated in
(22) The outdoor unit 1 further includes an outdoor fan 5 that blows air to the outdoor heat exchanger 13 to promote heat exchange between the refrigerant and the air.
(23) (2) Operation of Refrigeration Apparatus 10
(24) Next, an operation of the refrigeration apparatus 10 will be described.
(25) First, during a cooling operation, the four-way switching valve 12 is maintained as illustrated by solid lines in
(26) On the other hand, during a heating operation, the four-way switching valve 12 is maintained as illustrated by broken lines in
(27) Note that both during the cooling operation and during the heating operation, the indoor expansion valve 15 of the indoor unit 3 that is stopped is substantially closed, and little refrigerant flows into the indoor heat exchanger 16 of the indoor unit 3.
(28) (3) Configuration of Outdoor Unit
(29)
(30) In
(31) According to one or more embodiments, the outdoor heat exchanger 13 is disposed to be along the right-side panel 25, the left-side panel 26, and the back panel 27.
(32) The front panel 24 includes a first panel 24a and a second panel 24b, is positioned by the casing 2, and then is fixed to the right-side panel 25 and the left-side panel 26 by screw fastening. The detailed configuration of the front panel 24 will be described later.
(33) A region in each of the right-side panel 25 and the left-side panel 26, which is opposed to the outdoor heat exchanger 13, is opened for introducing air.
(34) The back panel 27 is fixed to the right-side panel 25 and the left-side panel 26 by screw fastening. A region in the back panel 27, which is opposed to the outdoor heat exchanger 13, is opened for introducing air.
(35) The upper stay 28 forms a top panel configuration with the right-side panel 25 and the left-side panel 26. The fan 5 is rotatably disposed in an upper part of the casing 2. The fan 5 is surrounded by a bell mouth 5a. A fan cover 28a, which is formed in a latticed shape made of a soft steel wire, is fitted over the upper stay 28 so as to cover the opening. The fan 5 is rotatably driven by a fan motor (not illustrated) disposed below the fan 5.
(36) (4) Detailed Configuration of Front Panel 24
(37) When the front panel 24 is viewed from the front (hereinafter referred to as a front view), as illustrated in
(38) (4-1) First Panel 24a
(39) The first panel 24a configures a right side part in the front view of the front panel 24. The first panel 24a includes a first region 24aa and a second region 24ab. The first region 24aa is positioned above the second region 24ab. Further, a width of the first region 24aa is formed to be wider than a width of the second region 24ab.
(40)
(41) In a lower part of the first panel 24a, the part being lower than a height position equivalent to about 56% of the full length L of the first panel 24a from the bottom end of the first panel 24a, a width is reduced so as to gradually approach the width of the second region 24ab as the height position goes down. This part (a shaded part in
(42) The transition region 24ac is inclined in such a manner that a left end approaches a right end in the front view, and thus the width of the transition region 24ac becomes narrower as the height position goes down. Therefore, the left end of the transition region 24ac is an inclined part 241.
(43) The inclined part 241 is positioned in a region lower than a center of the first panel 24a or in a region above the center of the first panel 24a, which is a position a service person can easily lift by hand from below, and functions as a “handle” when the first panel 24a is detached from the casing 2.
(44)
(45) Alternatively, a left end surface of the transition region 24ac may be the inclined surface without bending. However, when the service person lifts the first panel 24a by using the inclined part 241 as the “handle”, as the inclined part 241 has a larger surface, a lower pressure is applied to the hand and a sense of pressure is reduced. Therefore, the left end of the transition region 24ac may be bent in the depth direction (panel thickness direction).
(46) Except the inclined part 241, the left end of the first panel 24a is bent in the depth direction as illustrated in
(47) Further, an edge of the inclined part 241 and the first flange 243 are not on the same plane, and a level difference having a height s is provided as illustrated in
(48) (4-2) Second Panel 24b
(49) As illustrated in
(50) Further, as illustrated in
(51) As a result, the first region 24ba occupies an upper part of the second panel 24b, the part being higher than a height position equivalent to about 56% of the full length of the second panel 24b from a bottom end of the second panel 24b.
(52) The right end is inclined downward so as to be away from the left end in the front view from a height position equivalent to about 50% of the full length L of the second panel 24b from the bottom end of the second panel 24b, and a width is thus increased as the height position goes down. This inclined part is referred to as an inclined part 242, which is opposed to the inclined part 241 of the first panel 24a.
(53) The right end of the second panel 24b is bent in the depth direction as illustrated in
(54) (4-3) Overlapping Region Between First Panel 24a and Second Panel 24b
(55) The second panel 24b is attached to the casing 2 before the first panel 24a. When the first panel 24a is attached, the first panel 24a and the second panel 24b overlap in the panel thickness direction in such a manner that the second flange 244 of the second panel 24b is on an inner side and the first flange 243 of the first panel 24a is on a front side. This overlapping region is referred to as an overlapping region 240.
(56) The overlapping region 240 extends vertically downward from an upper end of the front panel 24, descends smoothly obliquely downward to the right on the way, and then extends vertically downward.
(57) As illustrated in
(58) Further, as illustrated in
(59) This gap “s+t” functions as the gap where the service person inserts a finger when using the inclined part 241 as the “handle”. In one or more embodiments, as the panel thickness t is 0.8 mm and the level difference height s is 2 mm, the gap “s+t” is 2.8 mm.
(60) (4-4) Positioning of First Panel 24a and Second Panel 24b
(61)
(62) In
(63) In
(64) As a front end in
(65) As a deep end in
(66) A gap between holes 211a of the two first cut-and-raised parts 211 is equal to the gap between the two first claws 201, and a gap between holes 212a of the two second cut-and-raised parts 212 is equal to the gap between the two second claws 202.
(67) Therefore, the two first claws 201 of the first panel 24a are always positioned by the holes 211a of the two first cut-and-raised parts 211 of the casing 2. Similarly, the two second claws 202 of the second panel 24b are always positioned by the holes 212a of the two second cut-and-raised parts 212 of the casing 2.
(68) (5) Positional Relationship Between First Panel 24a and Support 51
(69) As illustrated in
(70) According to one or more embodiments, as viewed from the front panel 24, the support on the front right is referred to as a first support 51, the support on the front left is referred to as a second support 52, the support on the rear right is referred to as a third support 53, and the support on the rear left is referred to as a fourth support 54.
(71) The first support 51 and the fourth support 54 have the same form, the second support 52 and the third support 53 have the same form, and the first support 51 and the second support 52 are linearly symmetric to each other. Hereinafter, the form of the supports will be described using the first support 51 as an example.
(72)
(73) In
(74) The fixing plane 51a is opposed to the first panel 24a and fixes the first panel 24a.
(75) The corner plane 51b is adjacent to the fixing plane 51a and crosses the fixing plane 51a at an angle of 45°. As illustrated in
(76) The outer contour plane 51c is adjacent to the corner plane 51b, and forms an angle of 90° with respect to the fixing plane 51a. In one or more embodiments, in the front view in
(77) The first support 51 further includes a horizontal plane 51d that is formed by bending upper ends of the fixing plane 51a, the corner plane 51b, and the outer contour plane 51c inward at an angle of 90°. The fan 5, the bell mouth 5a, and other assemblies that are disposed in the upper part of the casing 2 are mounted on the horizontal plane 51d. A protrusion 51e for positioning the assemblies to be mounted is provided on the horizontal plane 51d.
(78) (6) Positional Relationship Between First Panel 24a and Electric Component Box 6
(79)
(80) As illustrated in
(81) (7) Characteristics
(82) (7-1)
(83) In the outdoor unit 1, since the front panel 24 is divided into the first panel 24a and the second panel 24b, the service person for initial setting or maintenance can detach only the first panel 24a from the casing 2 while the second panel 24b remains attached to the original position of the casing 2 when accessing the electric component box 6. As a result, the service person can access the electric component box 6 while only the first panel 24a is detached. Further, a conventional configuration needs detachment of a plurality of panels, increases a total weight though reducing a weight of each panel, and increases the number of panels. The service person is thus required to adopt a complicated detaching method. However, this outdoor unit 1 eliminates the need for such a complicated detaching method, reduces operation time, and improves work efficiency.
(84) (7-2)
(85) As the inclined part 241 that faces obliquely downward is provided near the center of the first panel 24a on the left end in the front view, the service person can lift the first panel 24a by hooking a finger onto the inclined part 241 to detach the first panel 24a from the casing 2. Work efficiency is thus improved.
(86) (7-3)
(87) When detaching the first panel 24a from the casing 2, the service person can lift the first panel 24a by inserting a finger into the gap “s+t” where the first panel 24a and the second panel 24b do not overlap. Work efficiency is thus improved.
(88) (7-4)
(89) The side end 247 of the first panel 24a and the outer contour plane 51c of the first support 51 are disposed on the same plane, and so the service person can grip the side end 247 of the first panel 24a. It is thus easy to detach the first panel 24a from the casing 2. Note that the side end 247 of the first panel 24a and the outer contour plane 51c of the first support 51 do not need to be disposed on the same plane, but the side end 247 may be disposed outside the outer contour plane 51c.
(90) (7-5)
(91) Since the gap for hooking a finger onto the end surface of the side end 247 of the first panel 24a is secured between the side end 247 of the first panel 24a and the first support 51, the service person can insert a finger into the gap when detaching the first panel 24a from the casing 2, and can easily grip the side end 247 of the first panel 24a.
(92) (7-6)
(93) The two first claws 201 of the first panel 24a and the two first cut-and-raised parts 211 of the casing 2 function for positioning the first panel 24a with respect to the casing 2. This prevents erroneous assembling.
(94) (8) Modifications
(95)
(96) (8-1) First Modification
(97) As illustrated in the middle column of
(98) The full length of the auxiliary panel 24d in the height direction is substantially 30% of that of the first panel 24a. A lower part of the auxiliary panel 24d is open to expose the outdoor heat exchanger 13′.
(99) The service person can grip the right end of the first panel 24a at a lower part of the first panel 24a with respect to the auxiliary panel 24d by right hand, and grip the inclined part 241 of the first panel 24a by left hand, for an access to the electric component box 6, to detach the first panel 24a from the casing 2.
(100) (8-2) Second Modification
(101) As illustrated in the right column of
(102) As the first panel 24a is disposed on the right in the front view, nothing prevents a grip to the right end of the first panel 24a. Therefore, the service person can detach the first panel 24a from the casing 2 by gripping the right end of the first panel 24a by right hand regardless of a height position and gripping the inclined part 241 of the first panel 24a by left hand to access the electric component box 6.
(103) In addition, in a case where the first panel 24a, the second panel 24b, and the third panel 24c are detached from the casing 2, in order to reattach the first panel 24a, the second panel 24b, and the third panel 24c to the casing 2, the first panel 24a is positioned by the two first claws 201 of the first panel 24a and the holes 211a of the two first cut-and-raised parts 211 of the casing 2, which are disposed differently from other panels as illustrated in
(104) The service person can access the electric component box only by detaching the first panel, which is part of the front panel. The present invention reduces workload of the service person, and is generally useful for the outdoor unit.
(105) Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.
REFERENCE SIGNS LIST
(106) 1 Outdoor unit 2 Casing 5 Fan 6 Electric component box (Electric part) 10 Refrigeration apparatus 24 Front panel (Panel) 24a First panel 24b Second panel 201 First claw (hook part) 202 Second claw (hook part) 241 Inclined part 241a Inclined surface (Flat part) 247 Side end (Side end part) 51 First support (Support) 51c Outer contour plane