METHOD FOR CHECKING THE LEAKPROOFNESS OF A LEAKPROOF AND THERMALLY INSULATING TANK FOR STORING A FLUID
20220034453 · 2022-02-03
Inventors
- Maxime CHAMPAGNAC (SAINT REMY LES CHEVREUSE, FR)
- Pierre JOLIV (SAINT REMY LES CHEVREUSE, FR)
- Mathieu PETITPAS (SAINT REMY LES CHEVREUSE, FR)
- Mael BLEOMEL (SAINT REMY LES CHEVREUSE, FR)
- Damlen BRENAC (SAINT REMY LES CHEVREUSE, FR)
- Laurent Spittael (Saint Remy Les Chevreuse, FR)
- Vincent BRIATTE (SAINT REMY LES CHEVREUSE, FR)
- Julien GLORY (SAINT REMY LES CHEVREUSE, FR)
Cpc classification
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C3/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0352
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0379
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0626
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0491
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0114
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0631
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for checking the sealing of a sealed tank for storing a liquefied gas at low temperature, the tank having an inner hull and a secondary sealing membrane, a secondary space that is arranged between the inner hull and the secondary sealing membrane, a primary sealing membrane and a primary space that is arranged between the primary sealing membrane and the secondary sealing membrane is disclosed. The method has the following main steps: generating a pressure lower than the pressure of the primary space in the secondary space using a suction device, measuring the temperature of an outer surface of the inner hull, and detecting the location of a sealing defect of the secondary sealing membrane in the form of a cold spot on the outer surface of the inner hull.
Claims
1. A method for checking the sealing of a sealed and thermally insulating tank (1) for storing a liquefied gas at low temperature (30), the tank (1) being at low temperature (30), the tank (1) comprising a carrier structure which has an inner hull (2) and an outer hull (3), a confined space (4) between the inner hull (2) and the outer hull (3), a primary sealing membrane (9) which is intended to be in contact with the liquefied gas at low temperature (30) contained in the tank (1), and a secondary sealing membrane (7) which is arranged between the primary sealing membrane (9) and the inner hull (2), a primary space (8) between the primary sealing membrane (9) and the secondary sealing membrane (7) and a secondary space (6) between the secondary sealing membrane (7) and the inner hull (2), the primary space (8) and the secondary space (6) comprising insulating materials, the primary space (8) comprising a primary gas inlet (18) and a primary gas outlet (26), the secondary space (6) comprising a secondary gas inlet (25) and a secondary gas outlet (19), the primary sealing membrane resting directly on the insulating materials contained in the primary space and the secondary sealing membrane resting directly on the insulating materials contained in the secondary space, the method comprising the following main steps: generating a pressure lower than the pressure of the primary space (8) in the secondary space (6) using a suction device (80) which is connected to the secondary gas outlet (19), measuring the temperature of an outer surface of the inner hull (2) from the confined space (4) located around the inner hull (2), detecting the location of a sealing defect of the secondary sealing membrane (7) in the form of a cold spot (43) on the outer surface of the inner hull (2).
2. The method as claimed in claim 1, further comprising: injecting an inert gas into the primary space (8) from the primary gas inlet (18).
3. The method as claimed in claim 2, wherein the injection of inert gas is carried out by a compressor (45).
4. The method as claimed in claim 2, wherein the injection of inert gas is carried out at a pressure between 3 and 8 bar.
5. The method as claimed in claim 1, wherein the pressure difference between the primary space (8) and the secondary space (6) is between 2100 Pa and 2900 Pa, the primary space (8) being under excess pressure by the pressure difference compared with the secondary space (6).
6. The method as claimed in claim 1, further comprising a preliminary step which involves: measuring the temperature of the outer surface of the inner hull (2) from the confined space (4) under normal operating conditions of the tank.
7. The method as claimed in claim 1, further comprising an intermediate step which involves: measuring the temperature of the outer surface of the inner hull (2) from the confined space (4) when the pressure difference between the primary space (8) and the secondary space (6) is between 800 Pa and 1200 Pa, the primary space (8) being under excess pressure by the pressure difference compared with the secondary space (6).
8. The method as claimed in claim 7, wherein the pressures of the primary space (8) and the secondary space (6) are kept stable during the step of measuring the temperature of the outer surface of the inner hull (2) during the main temperature measurement step and the intermediate temperature measurement step.
9. The method as claimed in claim 1, further comprising a subsequent step after the main temperature measurement step which involves: measuring the temperature of the outer surface of the inner hull (2) from the confined space (4) under normal operating conditions of the tank.
10. A floating or onshore storage installation for a liquefied gas at low temperature (30) comprising: a tank (1) at low temperature (30) comprising a carrier structure which has an inner hull (2) and an outer hull (3), the space between the inner hull (2) and the outer hull (3) being referred to as the confined space (4), a primary sealing membrane (9) which is intended to be in contact with the liquefied gas at low temperature (30) contained in the tank, and a secondary sealing membrane (7) which is arranged between the primary sealing membrane (9) and the inner hull (2), the space between the primary sealing membrane (9) and the secondary sealing membrane (7) is referred to as the primary space (8) and the space between the secondary sealing membrane (7) and the inner hull (2) is referred to as the secondary space (6), the primary space (8) and the secondary space (6) comprising insulating materials, the primary space (8) comprising a primary gas inlet (18) and a primary gas outlet (26), the secondary space (6) comprising a secondary gas inlet (25) and a secondary gas outlet (19), the primary sealing membrane resting directly on the insulating materials contained in the primary space and the secondary sealing membrane resting directly on the insulating materials contained in the secondary space, an inert gas reservoir (16) which is arranged in order to inject the inert gas into the primary space (8), an injection device (45) which is capable of injecting the inert gas of the inert gas reservoir (16) via the primary gas inlet (18), and thus placing the primary space (8) under pressure relative to the secondary space (6), a suction device (80) which is connected to the secondary gas outlet (19) in order to generate a pressure lower than atmospheric pressure in the secondary space (6), a device for measuring the temperature of the outer surface of the inner hull (2), a system for displaying the temperature measurements in order to locate a sealing defect of the secondary sealing membrane (7) in the form of a cold spot (43) on the outer surface of the inner hull (2).
11. The installation as claimed in claim 10, wherein the suction device is a Venturi effect suction system (80) which comprises a main pipe (83) which has an inlet which is capable of being connected to a pressurized gas source (71), and an outlet toward the outer side of the tank (1), a suction pipe (81) having an upstream side which is capable of being connected to the outlet port of the secondary space (6) and a downstream side which opens laterally in a convergent/divergent section of the main pipe (83) so that a gas flow in the main pipe (83) produces a reduced pressure in the suction pipe (81).
12. The installation as claimed in claim 11, wherein the suction pipe (81) is connected to the secondary gas outlet (19).
13. The installation as claimed in claim 11, wherein the pressurized gas source (71) is a compressed air circuit.
14. The installation as claimed in claim 10, wherein the injection device (45) is a compressor which is capable of injecting the inert gas at a pressure between 3 and 8 bar.
15. A vessel (100) for transporting a liquefied gas at low temperature (30), the vessel comprising an installation for storing a liquefied gas at low temperature (30) as claimed in claim 10.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0064] The invention will be better understood and other objectives, details, features and advantages thereof will be appreciated more clearly from the following description of a number of specific embodiments of the invention, given purely by way of non-limiting example with reference to the appended drawings, in which.
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
DESCRIPTION OF THE EMBODIMENTS
[0076] With reference to
[0077] The tank 1 comprises a carrier structure which provides the mechanical rigidity. The carrier structure is a dual wall which comprises an inner hull 2 and an outer hull 3. The inner hull 2 and the outer hull 3 delimit a confined space 4 whose dimensions are sufficient for humans to be able to move therein.
[0078] The confined space 4 combines the ballasts, the duct keels, the cofferdams, the passageways and the closure bridge of the tank 1, also referred to as the “trunk deck”.
[0079] The tank 1 further comprises a primary sealing membrane 9 which is intended to be in contact with the product contained in the tank, and a secondary sealing membrane 7 which is arranged between the primary sealing membrane 9 and the inner hull 2. The secondary sealing membrane 7 is intended to retain the product in the event of a leakage in the primary sealing membrane 9. The space between the primary sealing membrane 9 and the secondary sealing membrane 7 is referred to as the primary space 8 and the space between the secondary sealing membrane 7 and the inner hull 2 is referred to as the secondary space 6.
[0080] The primary space 8 and the secondary space 6 comprise insulating materials which are in the form of juxtaposed panels of thermally insulating material. These panels may be of expanded or cellular synthetic resin or another natural or synthetic thermally insulating material. Furthermore, these spaces 6, 8 comprise a filling material such as glass wool or mineral wool. This filling material may be intended to be inserted between the juxtaposed panels.
[0081] The primary sealing membrane 9 rests directly on the insulating materials of the primary space 8, and the secondary sealing membrane 7 rests directly on the insulating materials of the secondary space 6.
[0082] With reference to
[0083] The primary space 8 comprises a primary gas inlet 18 and a primary gas outlet 26. It may further comprise a second primary gas inlet 22. The secondary space 6 comprises a secondary gas inlet 25 and a secondary gas outlet 19. The secondary space 6 may further comprise a second secondary gas outlet 20 and a third secondary gas outlet 23.
[0084] The tank may further comprise a safety valve 24 in the event of excess pressure in the primary space 8 and secondary space 6.
[0085] The secondary sealing membrane 7 is invisible and inaccessible after the tank has been produced. The method for checking the sealing of a tank according to the invention enables defects of the secondary sealing membrane 7 to be detected and located and is suitable for the majority of tank technologies.
[0086] With reference to
[0087] Also with reference to
[0088] The suction device may, for example, be a system of the Venturi type. It will thus be connected to the compressed air system 71 of the boat. With reference to
[0089] Preferably, a valve which is not illustrated is also provided in the sampling pipeline 70 which is opened only after a stable flow of compressed air has been established at an appropriate speed in the main pipe 83. This enables a reflux of air in the direction of the secondary space 6 to be prevented during the starting phase of the flow of compressed air. It is possible in the same manner to completely or partially close this valve before interrupting the flow of compressed air or to control the flow rate/suction flow.
[0090] Before carrying out the main steps, it is possible to reduce the heating of the confined space 4 at least 3 hours before the detection by means of thermography. This is because heating could conceal a potential cold spot 43 on the inner hull 2.
[0091] Then, it is ensured that the gas pressure in the tank 1, if it is filled with a liquefied gas at low temperature, is greater than 50 mbarg. Then, the value of the pressure in the secondary space 6 is reduced in order to reach a value between 1 mbarg and 5 mbarg using the suction device and leaving in an open position only the secondary gas outlet 19, all the other gas inlets and gas outlets of the secondary space 6 being closed. The secondary gas outlet 19 is preferably located on the liquid dome 15. However, it is possible to accelerate the process by connecting the suction device 80 to a second secondary gas outlet 20 of the secondary space which is placed in an open position. The second secondary gas outlet 20 is preferably located on the liquid dome 15. Should this not be sufficient, the suction device 80 could be connected to a third secondary gas outlet 23 of the secondary space which is then also placed in an open position. The third secondary gas outlet 23 is preferably located on the liquid dome 15. Where applicable, it is possible to use a suction device 80 for each gas outlet of the secondary space.
[0092] Afterwards, the injection device 45 is activated in order to inject nitrous oxide from the gas source 71 into the primary space 8 via the primary gas inlet 18 so that the value of the pressure in the primary space 8 reaches a value between 21 and 29 mbar above the pressure of the secondary space 6. Only the primary gas inlet 18 is left in the open position, all the other gas inlets and outlets of the primary space 8 being closed. If this is not sufficient, the injection device 45 may also be connected to a second primary gas inlet 22 of the primary space 8. This second primary gas inlet 22 may be located in the region of the gas dome. Where applicable, stabilization of the pressure is then awaited. This may take between 30 and 60 minutes.
[0093] The pressures of the primary and secondary spaces are controlled within acceptable pressure ranges by safety valves (not illustrated) of the primary and secondary spaces.
[0094] It is then possible to carry out the measurement of the temperatures on the outer surface of the inner hull 2 by means of thermography from the confined space 4.
[0095] After the measurement has been carried out, the pressures of the spaces are returned to their values for normal operating conditions and the heating of the confined space 4.
[0096] With reference to
[0097] In order to measure the temperature of the outer surface of the inner hull 2 from the confined space 4, a photodetector can be used such as a thermographic camera with an infrared sensor as a result of the extent for which it is necessary to measure the temperature. It records different infrared radiations which are transmitted by the surface observed and which vary as a function of their temperature. For example, a thermographic camera with a cooled infrared sensor can be used. This type of camera uses a container which is cooled by cryogenic techniques, the sensor being able to be enclosed in a vacuum chamber. This reduction or this control of the temperature of the sensor may be found to be advantageous for reducing the thermal noise to a level less than that of the signal of the scene filmed.
[0098] Typically, it is possible to use a thermographic camera with an infrared sensor which is capable of detecting wavelengths between 7.5 and 13 μm, with a sensitivity of less than 0.05 K on a black body at 303K±10K and a precision of less than 2K on a black body in the range from 253K to 353K.
[0099] In
[0100] However, it is possible to obtain cold spots which are not caused by a sealing defect. They may be the result of other phenomena which take place in the secondary space, such as conduction, natural convection, forced convection or radiation. In order to eliminate them and to refine the detection of leakages in the secondary sealing membrane 7, the data obtained using the thermographic camera may be post-processed. In this manner, the temperature gradient illustrated by the cold spot must comply with the following two conditions:
|ΔT.sub.ultérieur|<|ΔT.sub.intermédiaire|<|ΔT.sub.principal| and |ΔT.sub.principal|−|ΔT.sub.ultérieur|≥1 K
[0101] where ΔT.sub.ultérieur indicates the temperature difference between the temperature of a point of the image measured in the subsequent step and the mean temperature of a reference zone of the outer side of the inner hull measured in the subsequent step,
[0102] where ΔT.sub.intermédiaire indicates the temperature difference between the temperature of the preceding point of the image measured in the intermediate step and the mean temperature of a reference zone of the outer side of the inner hull measured in the intermediate step,
[0103] where ΔT.sub.principal indicates the temperature difference between the temperature of the preceding point of the image measured in the main temperature measurement step and the mean temperature of a reference zone of the outer side of the inner hull measured in the main step,
[0104] the preliminary, subsequent and intermediate steps being explained below.
[0105] The method for checking the sealing of a tank may comprise a preliminary step whose objective is to ensure that there is no cold spot on the inner hull under normal operating conditions of the tank. It may also enable the emissivity of the painting of the inner hull to be verified locally in order to determine the performance levels of the temperature measurement.
[0106] First of all, the heating of the confined space is reduced or stopped at least 3 hours before the inspection. The pressures of the primary space 8 and secondary space 6 are maintained in accordance with the normal operating conditions of the tank, for example, the pressure of the secondary space 6 is greater than the pressure of the primary space 8. Then, the inner hull 2 is completed inspected using a thermal camera. This enables a thermal image of the inner hull 2 to be obtained under normal operating conditions of the tank. At the end of the inspection, the system of the confined space 4 is returned to normal operating conditions.
[0107] In order to ensure that the tank has not been damaged or the state thereof worsened by the main steps, a subsequent step for measuring the temperature of the outer surface of the inner hull 2 is carried out. This subsequent step is identical in all regards to the preliminary step with respect to the conditions of implementation. If the preliminary step has been carried out, it will then be possible to compare the thermograms obtained in order to draw a conclusion regarding the state of the tank under normal operating conditions. If the preliminary step has not been carried out, it will then be possible to ensure that there is no cold spot on the thermogram.
[0108] Finally, the method may also include an intermediate step in order to determine whether the tank is capable of withstanding the main steps. In this manner, the intermediate step can be carried out before the main steps and after the preliminary step. This step involves measuring the temperature of the outer surface of the inner hull (2) from the confined space 4 when the pressure difference between the primary space 8 and the secondary space 6 is between 800 Pa and 1200 Pa, the primary space 8 being under excess pressure by the pressure difference compared with the secondary space 6.
[0109] Before carrying out this intermediate step, it is possible to reduce the heating of the confined space 4 at least 3 hours before the detection by means of thermography. This is because, in this instance also the heating could mask any potential cold spot 43 on the inner hull 2. Then, it is ensured that the gas pressure in the tank 1, if it is filled with a liquefied gas at low temperature, is greater than 50 mbarg. Then, the value of the pressure in the secondary space 6 is reduced in order to achieve a value between 1 mbarg and 5 mbarg using the suction device and leaving only the secondary gas outlet 19 in an open position. Afterwards, the injection device 45 is activated in order to inject nitrous oxide from the gas source 71 into the primary space 8 through the primary gas inlet 18 so that the pressure value in the primary space 18 reaches a value between 8 and 12 mbar above the pressure of the secondary space 6. Only the primary gas inlet 18 is left in the open position, all the other gas inlets and gas outlets of the primary space 8 being closed. Where applicable, the stabilization of the pressure is then awaited. This can take between 30 and 60 minutes. The pressures of the primary and secondary spaces are controlled in the pressure ranges acceptable by the safety valves (not illustrated) of the primary and secondary spaces. It is then possible to carry out the measurement of the temperatures on the outer surface of the inner hull 2 by means of thermography from the confined space 4. After the measurement has been carried out, the pressures of the spaces are returned to their values for normal operating conditions and the heating of the confined space 4.
[0110] In this manner, if the thermogram obtained following this intermediate step does not have significant cold spots, the tank will be able to withstand the main steps of the method.
[0111] As a result of the geometry of the liquid dome 15 and the gas dome 21, the method described above may fail. This is because the external climatic conditions and the temperature ranges in and in the vicinity of these towers may distort the temperature measurements with the thermographic camera and/or be very complex to take into account in the post-processing of the temperature measurements. The method may thus be supplemented with a measurement of the flow of nitrogen passing through the potential leakages of the secondary sealing membrane 7. Preferably, the flow will be orientated from the primary space to the secondary space.
[0112] As this measurement consumes nitrogen, it can be carried out in parallel with the preceding steps, in particular the main steps. However, it may be carried out after the main steps or the subsequent step.
[0113] In order to measure the consumption of nitrogen, flow meters are installed. With reference to
[0114] In order to facilitate the assembly and disassembly of the flow meter 31, it is possible to provide a circuit of pipes which are mounted in series with valves, as illustrated in
[0115] With reference to
[0116] With this arrangement, it is ensured that the flow of nitrogen passes via the flow meters and losses of information are prevented. It should be noted that the location of the flow meters may be different on each vessel.
[0117] In order to facilitate the assembly and the disassembly of the flow meter 32, it is possible to provide a circuit of pipes which are mounted in parallel with valves, as illustrated in
[0118] Before the installation of the flow meters, it is ensured that the pressures in the primary and secondary spaces are normal, that is to say, the pressures observed under normal operating conditions. The vapor pressure in the tank, if it is filled with liquefied gas at low temperature, has to be maintained above 50 mbarg, preferably above 100 mbarg. The primary and secondary inlets and the primary and secondary outlets which can influence the measurement of the flow of nitrogen are then placed in a closed position. Then, the flow meters are installed, the first 31 is placed at the primary gas inlet 18 and the second 32 is placed at the secondary gas outlet 19 or at the second secondary gas outlet 20. After the flow meters 31, 32 have been assembled, the primary space 8 is supplied with nitrogen whilst controlling this supply using a valve, for example, up to 12 m.sup.3/h (cubic meters per hour). The measurement of the flow rates entering the primary space and leaving the secondary space using the flow meters is then begun. The control and the measurement of the flow rates at the primary gas inlet 18 and the secondary gas outlet 19 lasts a maximum of 5 hours, preferably 3 hours.
[0119] At the end of the measurements, the flow rates at the primary gas inlet 18 and the secondary gas outlet 19 are compared. If the measurements are similar, the secondary sealing membrane 7 has an abnormal porosity, in particular in the region of the liquid dome and/or gas dome. If the flow rates are significantly different or the flow rate at the secondary gas outlet is zero, however, the secondary sealing membrane 7 does not have abnormal porosity anywhere.
[0120] The installation which is described above and uses the method described above may be used, for example, in an onshore installation or in a floating structure such as a liquid natural gas tanker or the like.
[0121] With reference to
[0122] With reference to
[0123] The tank 1 comprises a primary sealing membrane which is intended to be in contact with the liquefied gas at low temperature LNG contained in the tank, such as LNG, a secondary sealing membrane which is arranged between the primary sealing membrane and the dual hull 101 of the vessel, and two insulating barriers which are arranged between the primary sealing membrane and the secondary sealing membrane and between the secondary sealing membrane and the dual hull 101, respectively.
[0124]
[0125] In order to bring about the pressure required for the transfer of the liquefied gas at low temperature, pumps on board the vessel 100 and/or pumps with which the ground-based installation 105 is provided and/or pumps with which the loading and unloading station 103 is provided are used.
[0126] Although the invention has been described in connection with several specific embodiments, it is self-evident that it is by no means limited thereto and that it comprises all the technical equivalents of the means described and the combinations thereof if they are included within the scope of the invention.
[0127] The use of the verb “have”, “comprise” or “include” and the conjugated forms thereof does not exclude the presence of elements or steps other than those set out in a claim.
[0128] In the claims, any reference numeral in brackets should not be interpreted to be a limitation of the claim.