Preliminary Product for the Production of Prosthetic Teeth and Method for the Production and Processing Thereof

Abstract

A preliminary product for the production of prosthetic teeth for a dental prosthesis, the preliminary product having a plurality of prefabricated prosthetic teeth and a mounting geometry, the prefabricated prosthetic teeth having a preformed coronal surface and a preformed circumferential surface which adjoins the coronal surface, the mounting geometry having at least one strut, wherein the at least one strut is embodied in one piece with at least one of the prefabricated prosthetic teeth, wherein the prefabricated prosthetic teeth are fixable in position with the mounting geometry in a mount of a CAM apparatus in such a way that the prefabricated prosthetic teeth are mechanically machinable with the CAM apparatus.

Also provided is a method for the production of such a preliminary product and to a method for the production of a dental prosthesis using a CAM method.

Claims

1. A preliminary product for the production of prosthetic teeth for a dental prosthesis, the preliminary product having a plurality of prefabricated prosthetic teeth and a mounting geometry, the prefabricated prosthetic teeth having a preformed coronal surface and a preformed circumferential surface which adjoins the coronal surface, the mounting geometry having at least one strut, wherein the at least one strut is embodied in one piece with at least one of the prefabricated prosthetic teeth, wherein the prefabricated prosthetic teeth are fixable in position with the mounting geometry in a mount of a CAM apparatus in such a way that the prefabricated prosthetic teeth are mechanically machinable with the CAM apparatus.

2. The preliminary product according to claim 1, wherein the preliminary product is manufactured from a plastics material.

3. The preliminary product according to claim 2, wherein the preliminary product is manufactured from a tooth-colored plastics material with a Shore hardness (SHORE D hardness) of at least 50.

4. The preliminary product according to claim 1, wherein each prosthetic tooth of the prefabricated prosthetic teeth is embodied connected in one piece to one strut or to two struts or to three struts as the at least one strut.

5. The preliminary product according to claim 1, wherein the at least one strut of the mounting geometry is connected to the prosthetic teeth at the coronal surface or to the circumferential surface or to the coronal surface and the circumferential surface of at least one prosthetic tooth of the prefabricated prosthetic teeth.

6. The preliminary product according to claim 1, wherein the at least one strut of the mounting geometry is connected to at least one prosthetic tooth of the prefabricated prosthetic teeth (1, 11, 21, 31, 41, 51) at the coronal surface or to a lingual surface or to an approximal surface or to a vestibular surface or to the coronal surface and at least one of the lingual surface, the vestibular surface, a distal surface and a mesial surface of the at least one prosthetic tooth of the prefabricated prosthetic teeth.

7. The preliminary product according to claim 1, wherein the mounting geometry has a frame which encompasses the at least one prosthetic tooth of the prefabricated prosthetic teeth at least in places, wherein the frame is connected via the at least one strut to the at least one prosthetic tooth of the prefabricated prosthetic teeth.

8. The preliminary product according to claim 1, wherein the frame surrounds each individual prosthetic tooth of the prefabricated prosthetic teeth.

9. The preliminary product according to claim 7, wherein the frame surrounds or encloses the circumferential surface of each individual prosthetic tooth of the prefabricated prosthetic teeth.

10. The preliminary product according to claim 1, wherein the prefabricated prosthetic teeth are connected to each other via the at least one strut or the prefabricated prosthetic teeth are connected to each other via the at least one strut and a frame.

11. The preliminary product according to claim 1, wherein all the prosthetic teeth of the prefabricated prosthetic teeth are identically oriented, wherein basal surfaces of all the prosthetic teeth are accessible from one side of the preliminary product.

12. The preliminary product according to claim 1, wherein the preliminary product is produced by filling a casting mold with a plastics material by casting or injection.

13. The preliminary product according to claim 1, wherein the at least one strut has a cross-section of at least 1 mm.

14. A method for the production of a preliminary product according to claim 1, having the steps of: providing a casting mold for forming the preliminary product, wherein the casting mold has prosthetic tooth molds as negative molds for forming the prefabricated prosthetic teeth and wherein the casting mold has at least one channel for feeding the prosthetic tooth molds; injecting or pressing a liquid plastics material into the casting mold, wherein the plastics material flows through the at least one channel into the prosthetic tooth molds, wherein the at least one channel forms the at least one strut; curing the plastics material in the casting mold; and demolding the cured plastics material.

15. The method according to claim 14, comprising: connecting the prosthetic tooth molds to each other by in each case at least one of the at least one channel or connecting the prosthetic tooth molds to each other via in each case at least one of the at least one channel and via a frame mold of the casting mold.

16. The method according to claim 14, wherein the casting mold is composed of two or more parts, wherein each of the at least one channel is formed by two parts of the casting mold.

17. A method for the production of a dental prosthesis using a CAM method, having the steps of: A) providing or producing a preliminary product according to claim 1; B) fixing the preliminary product in a CAM apparatus; C) subsequently subtractive machining at least one prosthetic tooth of the prefabricated prosthetic teeth using the CAM apparatus in line with an individual virtual model; D) separating the at least one machined prosthetic tooth from the mounting geometry by severing or breaking the at least one strut; and E) inserting and connecting the at least one machined prosthetic tooth to a prosthetic base to produce the dental prosthesis.

18. The method according to claim 17, comprising basally shortening the at least one prosthetic tooth of the prefabricated prosthetic teeth in step C) in line with the individual virtual model.

19. The method according to claim 17, wherein in step D) a frame of the preliminary product and/or parts of the at least one strut remains connected to the CAM apparatus, while the at least one machined prosthetic tooth is detached or the machined and un-machined prosthetic teeth are detached.

20. The method according to claim 17, comprising after step C) milling the mounting geometry, such that a predetermined breaking point arises, wherein the predetermined breaking point is used in step D), which proceeds after step C), to separate the at least one machined prosthetic tooth from the mounting geometry or the machined and un-machined prosthetic teeth from the mounting geometry.

21. The method according to claim 17, comprising inserting at least one machined prosthetic tooth still connected to the mounting geometry into the prosthetic base after step C) and connected to the prosthetic base, before the at least one machined prosthetic tooth is separated from the mounting geometry or the machined and un-machined prosthetic teeth are separated from the mounting geometry, such that step E) proceeds after step C) and step D) after step E.

22. The preliminary product according to claim 3, wherein the preliminary product is manufactured from a tooth-colored plastics material with a Shore hardness (SHORE D hardness) of at least 70.

23. The preliminary product according to claim 7, wherein the frame is embodied in one piece with the at least one strut and the prefabricated prosthetic teeth.

24. The preliminary product according to claim 23, wherein the preliminary product is produced by filling a casting mold with a plastics material by casting or injection, wherein at least one of the at least one strut is formed by a channel.

25. The preliminary product according to claim 24, wherein the preliminary product is produced by filling a casting mold with a plastics material by casting or injection, wherein the at least one strut formed by a channel is a runner.

26. The preliminary product according to claim 13, wherein the at least one strut has a cross-section of between 1 mm and 3 mm.

27. The method according to claim 15, wherein the casting mold is composed of two or more parts, wherein each of the at least one channel is formed by two parts of the casting mold.

28. The method according to claim 17, wherein in step C the subtractive machining is shortening of the at least one prosthetic tooth and/or in step D) the at least one machined prosthetic tooth is separated from the mounting geometry by severing or breaking the at least one strut at a surface of the at least one machined prosthetic tooth.

29. The method according claim 20, comprising after step C) milling the at least one strut such that a predetermined breaking point arises, wherein the predetermined breaking point is used in step D), which proceeds after step C), to separate the at least one machined prosthetic tooth from the mounting geometry or the machined and un-machined prosthetic teeth from the mounting geometry.

Description

[0068] Further exemplary embodiments of the invention are explained below with reference to eight schematic figures but without thereby limiting the invention. Therein:

[0069] FIG. 1 shows a schematic perspective view of a preliminary product according to the invention for implementation of a method according to the invention and produced using a method according to the invention;

[0070] FIG. 2 shows a schematic partially sectional view of the preliminary product according to the invention according to FIG. 1, which is clamped into a mounting apparatus of a CAM apparatus for implementation of a method according to the invention;

[0071] FIG. 3 shows a schematic perspective view of a second alternative preliminary product according to the invention;

[0072] FIG. 4 shows a schematic perspective view of a third alternative preliminary product according to the invention;

[0073] FIG. 5 shows a schematic perspective view of a fourth alternative preliminary product according to the invention;

[0074] FIG. 6 shows a schematic perspective view of a fifth alternative preliminary product according to the invention for implementation of a method according to the invention and produced using a method according to the invention;

[0075] FIG. 7 shows the sequence of a method according to the invention for producing a dental prosthesis of a preliminary product according to the invention; and

[0076] FIG. 8 shows a schematic perspective view of a sixth alternative preliminary product according to the invention.

[0077] In the figures, for the sake of clarity, even for different embodiments the same reference signs are sometimes also used for different but similar parts, such as for example for the struts in different embodiments, which are labeled throughout the following description of the figures and in all the figures with the reference sign 2. Likewise, no distinction is made in the various exemplary embodiments with regard to directional designations.

[0078] FIG. 1 is a schematic perspective view of a preliminary product according to the invention for implementation of a method according to the invention and produced using a method according to the invention. FIG. 2 is a schematic partially sectional view of the preliminary product according to the invention according to FIG. 1, which is clamped into a mounting apparatus of a CAM apparatus (shown only in part) for implementation of a method according to the invention. FIGS. 1 and 2 show a prosthetic tooth 1 for replacement a canine. Two cylindrical struts 2 are arranged on a coronal surface 3 of the prosthetic tooth 1 on the individual prefabricated prosthetic tooth 1. The prosthetic tooth 1 and the two struts 2 are manufactured in one piece from plastics material. To this end, the plastics material is injected in liquid form into a casting mold as the negative mold (not shown) through two channels, which form the struts 2 once the plastics material in the casting mold has cured. When the preliminary product is mounted using the struts 2, the basal surface 4, the lingual surface 5, the approximal surfaces 6 (or more precisely the mesial and distal surfaces 6) and the vestibular surface 7 of the prosthetic tooth 1 are accessible and may be machined using the CAM apparatus. The mesial, distal, lingual and vestibular surface 5, 6, 7 forms the circumferential surface 5, 6, 7 of the prosthetic tooth 1 which adjoins the coronal surface 3 and the basal surface 4 opposite the coronal surface 3.

[0079] To this end, the CAM apparatus has a mounting apparatus 8, into which the struts 2 may be inserted. The struts 2 may be fixed and secured therein with the assistance of a clamping screw 9, such that the preliminary product is fixed in the mounting apparatus 8 and thus the CAM apparatus and can be subtractively machined using a milling head of the CAM apparatus. It is sufficient if, as shown in FIG. 2, the basal surface 4 and the circumferential surface 5, 6, 7 adjacent thereto are accessible. In this way, the prosthetic tooth 1 can be basally machined or shortened, as indicated by the dashed line in FIG. 2. The area to be cut is calculated using a CAD model, such that the basally shortened prosthetic tooth 1 may be connected to a prosthetic base (not shown) and in the process the occlusal height of the prosthetic tooth 1 selected to match the treatment situation or the patient. In addition, at least one further prosthetic tooth which is not shown is also present, for example a further canine.

[0080] FIG. 2 is thus a schematic representation of a specific exemplary embodiment of a prosthetic tooth 1 of a preliminary product according to the invention. The prosthetic tooth 1 with the struts 2 as mounting geometry is inserted into the mounting apparatus 8 and clamped with the clamping screw 9. The region to the right of the dashed line (in the basal direction) is removed with the milling head of the CAM apparatus. The mounting apparatus 8 may also be embodied such that the struts 2 are milled at the end of machining, such that the prosthetic tooth 1 can be broken off, or completely severed using the milling machine. In the preliminary product according to the invention, a plurality of such prosthetic teeth 1 are provided which may be separately present.

[0081] FIG. 3 is a schematic perspective view of a second alternative preliminary product according to the invention. The preliminary product according to FIG. 3 shows a prosthetic tooth 11 for replacing an incisor, wherein just one cylindrical strut 2 is secured to a lingual surface of the prosthetic tooth 11. The preliminary product shown in FIG. 3 may be clamped with the single strut 2 into a matching mounting apparatus, such as the mounting apparatus 8 according to FIG. 2 and subsequently basally machined. In addition, at least one further prosthetic tooth which is not shown is also present, for example a canine according to FIGS. 1 and 2.

[0082] It goes without saying that other preformed and prefabricated prosthetic teeth may also be clamped or fixed into such a CAM apparatus or into such a mounting apparatus 8 of such a CAM apparatus according to FIG. 2. The preliminary products according to FIGS. 4 and 5 are mentioned here by way of example.

[0083] FIG. 4 is a schematic perspective view of a third alternative preliminary product according to the invention. The preliminary product according to FIG. 4 shows a prosthetic tooth 21 for replacement of a molar, wherein two cylindrical struts 2 are secured to a coronal surface 3 of the prosthetic tooth 21. A basal surface 4 of the prefabricated prosthetic tooth 21 opposite the coronal surface 3 is thereby freely accessible. However, the lingual surface 5, approximal surface 6 (distal or mesial surface), the second approximal surface, not visible in FIG. 4, which is arranged opposite the approximal surface 6, and the vestibular surface 7 of the prosthetic tooth 21, adjoining the coronal surface 3 and the basal surface 4, are also accessible when the preliminary product has been clamped in a CAM milling machine using the struts 2. In addition, at least one further prosthetic tooth which is not shown is also present, for example two further molars.

[0084] FIG. 5 is a schematic perspective view of a fourth alternative preliminary product according to the invention. The preliminary product according to FIG. 5 displays a prosthetic tooth 31 for replacement of a molar, wherein just one cylindrical strut 2 is secured to a vestibular surface 7 of the prosthetic tooth 31. The prosthetic tooth 31 additionally has a coronal surface 3 and a basal surface opposite the coronal surface 3 (not visible in FIG. 5). Adjacent the coronal surface 3 and the basal surface are a lingual surface 5, an approximal surface 6 (more precisely a distal or mesial surface 6), the lingual surface, not visible in FIG. 5, which is arranged opposite the vestibular surface 7, and the second approximal surface (more precisely a distal or mesial surface), likewise not visible in FIG. 5, which is arranged opposite the approximal surface 6. In addition, at least one further prosthetic tooth which is not shown is also present, for example two further molars.

[0085] The struts 2 according to FIGS. 1 to 5 may also be embodied with a polygonal cross-section instead of with a round cross-section. The polygonal shape of the struts then serves as twist protection. This is helpful in particular in those embodiments in which just one strut is used as mounting geometry, as shown in FIGS. 3 and 5.

[0086] FIG. 6 is a schematic perspective view of a fifth alternative preliminary product according to the invention for implementation of a method according to the invention and produced using a method according to the invention.

[0087] The preliminary product has eight different molar and premolar prosthetic teeth 41, which are connected via in each case two cylindrical struts 42 to a frame 42, 43 or to an inner frame 43. The thinner inner frame 43 is connected to a solid outer frame 44. A handle 45 is arranged on the outer frame 44, with which handle the preliminary product may be held, gripped and transported between two fingers. The inner frame 43, the outer frame 44 and the struts 42 form a mounting geometry with which the prosthetic teeth 41 are held in position. The preliminary product may be secured with the outer frame 44 in a CAM milling machine, for basal machining of the prosthetic teeth 41. To this end, the prosthetic teeth 41 are all oriented in the same direction. In FIG. 6, therefore, the view of the prosthetic teeth 41 is onto the coronal sides. In addition, in FIG. 6 the lingual sides (top row) and the vestibular sides (bottom row) of the prosthetic teeth 41 may also be seen. The basal surfaces of the prosthetic teeth 41, opposite the coronal side, are therefore all accessible and machinable from the same side of the preliminary product.

[0088] With all the prosthetic teeth 41, the struts 42 are connected in one piece to the lingual and the vestibular surfaces of the prosthetic teeth 41. In each case two prosthetic teeth 41 and the struts 42 connected to these prosthetic teeth 41 are manufactured in one piece from plastics material by injection molding using a common casting mold. The common casting mold has channels for introducing the plastics material, said channels forming the struts 42. These four pairs are then connected to each other by the inner frame 43 and the outer frame 44. To this end, the four pairs consisting of in each case two prosthetic teeth 41 and the struts 42 connected in one piece thereto may be inserted into a frame mold to produce the frame 43, 44. In the frame mold the pairs are then connected to each other and the frame 43, 44 is likewise produced in one piece. The entire preliminary product including the prosthetic teeth 41, the struts 42, the inner frame 43 and the outer frame 44 may however also be manufactured in one piece by injection molding of plastics material in a common injection mold.

[0089] In the embodiment according to FIG. 6, a plurality of prosthetic teeth 41 are constructed in a blank with the struts 42 as mounting pins and the frame 43, 44. The struts 42 and the frame 43, 44 form runners for the prosthetic teeth 41. As an alternative to the outer frame 44 embodied with rounded corners, a round frame may also be used if this is better suited to securing to a mounting apparatus of the CAM milling machine with which the preliminary product is subtractively machined or the prosthetic teeth 41 of the preliminary product are basally subtractively machined.

[0090] After the basal machining (basal shortening) of the prosthetic teeth 41 with the CAM milling machine, the struts 42 are milled directly next to the prosthetic teeth 41 such that they are very thin at the point of transition to the prosthetic tooth 41 and form predetermined breaking points there. The basally machined prosthetic teeth 41 may then simply be broken out of the frame 43, 44 for cementing in place into a prosthetic base (not shown). Prior to this, the broken faces may be smoothed off again.

[0091] As an alternative to the embodiment shown in FIG. 6, full sets of prosthetic teeth for the upper jaw or the lower jaw or an entire set of teeth (32 prosthetic teeth) may also be held in a frame. Likewise, to avoid scrap or stock keeping, a preliminary product with just two prosthetic teeth or three or four or six prosthetic teeth may be used.

[0092] In the case also of the prosthetic teeth 1 according to FIGS. 1 to 5 and in the case of the prosthetic tooth 51 according to FIG. 8, a frame 43, 44 may be secured to the struts 2, 52 as in FIG. 6 to hold the respective prosthetic tooth 1, 51 or a plurality of prosthetic teeth 1, 51.

[0093] An exemplary method is explained below with reference to the preliminary products of FIGS. 1 to 6 and 8. The sequence of the exemplary method is shown in FIG. 7.

[0094] In a first processing step 100 an injection mold (not shown) for producing a dental preliminary product according to any one of FIGS. 1 to 6 is provided. The injection mold has to this end at least one prosthetic tooth mold for forming the surfaces 3, 4, 5, 6, 7 of the prosthetic tooth 1, 11, 21, 31 or the prosthetic teeth 41 and at least one channel for passage of a fluid, such as a liquid plastics material, and for forming the strut(s) 2, 42.

[0095] In a subsequent processing step 101, a liquid plastics material is injected, stuffed and/or pressed into the injection mold using suitable injection molding technology. The plastics material is then cured in the injection mold in a processing step 102. Demolding of the preliminary product produced in this way then proceeds in a processing step 103 by opening of the injection mold and separation of the injection mold or of the parts of the injection mold from the preliminary product. The preliminary product may also be deflashed in the process. This is however not actually necessary if the flash of the preliminary product is present only on the struts 2, 42 and the basal surfaces 4 of the prosthetic teeth 1, 11, 21, 31, 41 and optionally on the frame 43, 44 and optionally on the handle 45, since the struts 2, 42 and optionally the frame 43, 44 and the handle are not in any way part of the dental prosthesis to be produced and since the prosthetic teeth 1, 11, 21, 31, 41 are in any event basally machined, flash arranged thereon being capable of or even having to be removed in the process without any effort being involved.

[0096] In a subsequent processing step 104 the preliminary product is clamped into a CAM apparatus, such as a computer-controlled CAM milling machine. In line with a virtual model of the shortened prosthetic teeth (not shown) needed for insertion into the prosthetic base for the dental prosthesis, the prosthetic teeth 1, 11, 21, 31, 41 are basally shortened using the CAM apparatus and a material-removing method in a processing step 105, preferably using a computer-controlled CAM milling machine based on a virtual model of the shortened prosthetic teeth.

[0097] Then, in a processing step 106 separation of the at least partly basally shortened prosthetic teeth proceeds through separation of the struts 2, 42. Alternatively, the struts 2, 42 may also be milled to produce predetermined breaking points, such that the basally shortened prosthetic teeth may be broken off or pressed out of the struts 2, 42. This is optionally followed by post-machining of the basally shortened prosthetic teeth in a processing step 107.

[0098] After post-machining or separation of the basally shortened prosthetic teeth from the remaining mounting geometry 2, 42, 43, 44, a final processing step 108 takes place involving insertion and cementing of the basally shortened prosthetic teeth into a prosthetic base (not shown) for production of the dental prosthesis. After curing of the adhesive, polishing of the dental prosthesis may be performed.

[0099] FIG. 8 is a schematic perspective view of a sixth alternative preliminary product according to the invention. The preliminary product according to FIG. 8 shows a prosthetic tooth 51 for replacement of a molar, wherein just one strut 52 in the form of a flat plate cuboidal in places is secured as a film gate to a vestibular surface 7 of the prosthetic tooth 51. In addition, at least one further prosthetic tooth (not shown) is present, which is constructed similarly to the prosthetic tooth 51. The prosthetic tooth 51 additionally has a coronal surface 3 and a basal surface opposite the coronal surface 3 (not visible in FIG. 8). Adjacent the coronal surface 3 and the basal surface are a lingual surface 5, an approximal surface 6 (more precisely a distal or mesial surface 6), the lingual surface, not visible in FIG. 8, which is arranged opposite the vestibular surface 7, and the second approximal surface (more precisely a distal or mesial surface), likewise not visible in FIG. 8, which is arranged opposite the approximal surface 6. The strut 52 in the form of a film gate enables stable, non-rotatable connection to the CAM apparatus with which the prosthetic tooth 52 is machined. In addition, the film gate allows a high material flow of the liquid plastics material to be achieved when producing the prosthetic tooth 51 with a prosthetic tooth mold according to a method according to the invention.

[0100] The features of the invention disclosed in the above description, as well as in the claims, figures and exemplary embodiments, may be essential both individually and in any desired combination to realization of the invention in its various embodiments.

LIST OF REFERENCE SIGNS

[0101] 1 Prosthetic tooth [0102] 2 Strut [0103] 3 Coronal surface [0104] 4 Basal surface [0105] 5 Lingual surface [0106] 6 Approximal surface [0107] 7 Vestibular surface [0108] 8 Mounting apparatus [0109] 9 Screw [0110] 11, 21 Prosthetic tooth [0111] 31, 41 Prosthetic tooth [0112] 42 Strut [0113] 43 Inner frame [0114] 44 Outer frame [0115] 45 Handle [0116] 51 Prosthetic tooth [0117] 52 Strut [0118] 100 Processing step: providing an injection mold [0119] 101 Processing step: injecting a plastics material into the injection mold [0120] 102 Processing step: curing the plastics material [0121] 103 Processing step: demolding the preliminary product [0122] 104 Processing step: clamping the preliminary product into a CAM apparatus [0123] 105 Processing step: basally shortening the prosthetic teeth of the preliminary product [0124] 106 Processing step: separating the prosthetic teeth by separating the strut(s) [0125] 107 Processing step: post-machining the prosthetic teeth [0126] 108 Processing step: inserting and cementing the prosthetic teeth into a prosthetic base