Torso Support System For Protecting Against Upward Accelerations In Vehicle Seats And Occupant Support Structures
20170232929 · 2017-08-17
Inventors
Cpc classification
B60R22/02
PERFORMING OPERATIONS; TRANSPORTING
B64D11/062
PERFORMING OPERATIONS; TRANSPORTING
B64D11/0619
PERFORMING OPERATIONS; TRANSPORTING
B60N2/24
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64D11/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An improved occupant restraint system is provided which includes a torso support unit that provides external support to an upper torso of an individual, who may be the occupant of a vehicle exposed to upward acceleration events. The torso support system provides support to the occupant's upper torso including rib cage, arm pit, upper arm and/or shoulder region. This support can be accomplished by one or more straps, one or more bars, one or more hooks or any other support device(s) that are connected to structure of the vehicle, such as a seat or standing platform, and in turn connected to the upper torso of the occupant to transfer upward vehicle forces to various parts of the upper torso independently of the forces transferred to the lower body such as the feet, legs and seat through other vehicle structure. With such a torso support system, when an upward acceleration event occurs, the compressive forces impinging on the occupant's spinal column are reduced wherein the likelihood of occupant paralysis or death due to spinal and other acceleration-induced injuries are significantly reduced.
Claims
1. An occupant restraint system which is mountable to vehicle structure comprising: a back support structure mountable to a vehicle structure, which comprises an occupant support surface that faces forwardly relative to said back support structure to define an upper area thereof that is oriented to abut an upper torso of an occupant above a lower body of the occupant; a restraint system which is engagable with the occupant to restrain upward, forward or sideward movement of the upper torso or the lower body of an occupant relative to said back support structure; and a torso support unit that provides external support to an upper torso of an occupant, said torso support unit being anchored to said back support structure, and being engagable with the upper torso, said torso support unit having one or more support surfaces engagable with the upper torso of the occupant to restrain vertically downward movement of the upper torso relative to said back support structure during abrupt acceleration events which cause movement of said back support structure.
2. The occupant restraint system according to claim 1, wherein said torso support unit is engagable with one of a plurality of body structures of the upper torso comprising one of an occupant's rib cage, arm pit and shoulder region.
3. The occupant restraint system according to claim 1, wherein said restraint system restrains the occupant separately from said torso support unit, which said torso support unit exclusively supports said vertically downward movement of said upper torso relative to said back support structure such that vertically upward accelerations are transmitted to the upper torso by said torso support unit separate from transfer of vertically upward accelerations transmitted to the lower body to reduce spinal compression forces between the lower body and the upper torso of the occupant.
4. The occupant restraint system according to claim 1, wherein said torso support unit is affixed to said back support structure and engages with the upper torso upon positioning of the occupant against said back support structure.
5. The occupant restraint system according to claim 4, wherein said torso support unit comprises at least one upward-facing support member which is anchored to said back support structure and projects from said back support structure to engage the occupant.
6. The occupant restraint system according to claim 5, wherein said support member is positionable within an occupant armpit and defines a respective one of said one or more support surfaces that faces upwardly and contacts the upper torso of the occupant from below the armpit to limit downward movement of the upper torso relative to said back support structure.
7. The occupant restraint system according to claim 4, wherein said torso support unit comprises one or more support straps anchored to said back support structure and positioned so as to pass under the occupant's arm pits, over or under the shoulders and across a front of the chest or behind the back, said one or more support straps restraining said vertically downward movement of the upper torso relative to said back support structure.
8. The occupant restraint system according to claim 7, wherein a plurality of said support straps are provided which have one end anchored to said back support structure and opposite free ends which are removably engagable with each other to define a loop that surrounds the upper torso.
9. The occupant restraint system according to claim 1, wherein said torso support unit comprises a first connector anchored to said back support structure in said upper area thereof, and a second connector fixable to the occupant wherein said first and second connectors are separable but interlock after positioning of the occupant against said back support structure.
10. The occupant restraint system according to claim 1, further comprising a seat support structure positioned below said back support structure and mountable to the vehicle structure to support the lower body of an occupant in a seated configuration.
11. An occupant restraint system which is mountable to vehicle structure comprising: a lower body support structure configurable on a vehicle structure, which comprises a lower body support surface that faces upwardly to vertically support a lower body of the occupant by which vertical accelerations of said lower body support structure are imparted to the lower body of the occupant; a back support structure mountable to a vehicle structure and disposed above said lower body support structure, said back support structure comprising a torso support surface, which faces forwardly relative to said back support structure to define an upper area thereof that is oriented to abut an upper torso of an occupant positioned on said lower body support structure; a restraint system which is engagable with the occupant to restrain at least one of upward, forward and sideward movement of the lower body and the upper torso of the occupant relative to at least one of said lower body support structure and said upper body support structure respectively; and a torso support unit that provides external vertical support to the upper torso of the occupant, said torso support unit being anchored to said back support structure, and engaging the occupant on a facing side of said torso support surface, said torso support unit being removably engagable with the occupant, wherein said torso support unit is engagable with the upper torso of the occupant and restrains vertically downward movement of the upper torso relative to said back support structure during vertical accelerations of said lower body support structure.
12. The occupant restraint system according to claim 11, wherein said lower body support structure is a seat and said lower body support surface faces upwardly to support the lower body when the occupant is in a seated position.
13. The occupant restraint system according to claim 11, wherein said torso support unit is affixed to said back support structure and engages with the upper torso upon positioning of the occupant against said back support structure.
14. The occupant restraint system according to claim 13, wherein said torso support unit comprises an upward-facing support member which is anchored to said back support structure and extends forwardly from said back support structure.
15. The occupant restraint system according to claim 11, wherein vertically upward accelerations are transmitted to the upper torso by said torso support unit separate from transfer of vertically upward accelerations transmitted to the lower body through said lower body support structure to reduce spinal compression forces between the lower body and the upper torso of the occupant.
16. An occupant restraint system comprising: a lower body support structure rigidly fixable to a vehicle structure, wherein said lower body support structure defines a lower body support surface, which faces upwardly to vertically support a lower body of the occupant wherein vertical accelerations of said lower body support structure are imparted to the lower body through said lower body support surface; a back support structure rigidly fixable to a vehicle structure on one side of and above said lower body support structure, said back support structure comprising a torso support surface, which faces forwardly relative to said back support structure and defines an upper area thereof that is oriented to abut an upper torso of an occupant positioned on the lower body support surface; a restraint system which is engagable with the occupant to restrain vertically upward movement of at least one of the lower body and the upper torso of the occupant relative to said lower body support structure and said upper body support structure, said restraint system permitting the upper torso to move downwardly; and a torso support unit providing vertical support to the upper torso of the occupant, said torso support unit being anchored to said back support structure in said upper area thereof, and said torso support unit being removably engagable with the upper torso of the occupant to restrain vertically downward movement of the upper torso relative to said back support structure and said lower body support surface during said vertical accelerations of said lower body support structure, wherein vertically upward accelerations are transmitted to the upper torso by said torso support unit separate from vertically upward accelerations transmitted to the lower body through said lower body structure to reduce spinal compression forces in a region between the lower body and the upper torso of the occupant.
17. The occupant restraint system according to claim 16, wherein said torso support unit comprises at least one support member defining an upward facing support surface that contacts the upper torso of the occupant from below to limit downward movement of the upper torso relative to said support member.
18. The occupant restraint system according to claim 16, wherein said torso support unit comprises one or more flexible or rigid support members anchored to said back support structure and positioned so as to pass under the occupant's arm pits and over or under the occupant's shoulders to restrain vertically downward movement of the upper torso relative to said back support structure.
19. The occupant restraint system according to claim 16, wherein said torso support unit comprises one or more first connectors anchored to said back support structure in said upper area thereof, and one or more second connectors fixable to the occupant wherein said first and second connectors are separable but interlockable, after positioning of the occupant against said back support structure.
20. The occupant restraint system according to claim 16, wherein said torso support system provides support to the upper torso in the area of at least one of an occupant's rib cage, arm pit, upper arm and shoulder region, said torso support system comprising one or more straps, one or more bars, or one or more hooks that are anchored relative to said back support structure to transfer upward vehicle forces to various parts of the upper torso independently of forces transferred to the lower body comprising any of an occupant's feet, legs and seat such that, upon the occurrence of upward acceleration of said lower body support structure, spinal compressive forces impinging on an occupant's spinal column are reduced.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0030]
[0031] Certain terminology will be used in the following description for convenience and reference only, and will not be limiting. For example, the words “upwardly”, “downwardly”, “rightwardly” and “leftwardly” will refer to directions in the drawings to which reference is made. The words “inwardly” and “outwardly” will refer to directions toward and away from, respectively, the geometric center of the arrangement and designated parts thereof. Said terminology will include the words specifically mentioned, derivatives thereof, and words of similar import.
DETAILED DESCRIPTION
[0032] Generally, the present invention relates to the field of protecting of seat occupants from accelerations from below. Potential applications for this invention include but are not limited to various types of seating in vehicles subject to risk of abrupt, high energy accelerations, which may be violent or extreme, such as ground vehicle seating, aircraft seating, marine seating, stationary seating or standing platforms in any of these applications.
[0033] Referring to
[0034] In the case of a seat system 10 or a platform without a safety harness or even with a conventional safety harness, an abrupt acceleration from below the platform will induce compressive forces within the body of the occupant 14 proportional to the mass of the occupant's body above any given point. If these accelerations are forceful, abrupt or violent, injury may still occur even when the occupant is not ejected or thrown. In a typical scenario, the upward acceleration of the vehicle may be transferred to the lower body 15 (
[0035] In more detail as to the example of seating systems 10 in various vehicles including ground vehicles, aircraft and marine vessels, an acceleration from below the occupant's spinal column may be great enough in magnitude such that the acceleration can induce permanent paralysis, spinal injury and other potentially fatal injuries in the occupant 14. Essentially, the force of the acceleration, such as from a blast, may be transferred to the lower body 15 and then to the upper torso 16 through internal body tissues and the skeleton including the spine. Some vehicle applications may be subject to frequent, regular, repetitive or continuous shocks, jolts and accelerations during normal travel or other ordinary use and the inventive support system being suitable for such applications. The present invention also protects against the different scenario where the vehicle encounters a substantially greater upward acceleration and magnitude such as those encountered in a military vehicle hitting an IED, mine or other explosive device, which are extraordinary events. This latter type of extraordinary event is a single, extremely high energy event which occurs rapidly if not instantaneously and imparts extreme upward accelerations and forces. Less frequently, there may be multiple such events which could occur in a short time period or quick succession, such as through the detonation of multiple explosives, or slam down after a mine blast, IED or rollover. Additionally, such extraordinary events may encompass crash events which impart forward and side accelerations and forces, and other events such as rollover events which impart multi-axis accelerations and forces.
[0036] When safety harnesses or seat belts are employed in such systems, they are typically of standard automotive 2 or 3 point design or of a more advanced design with 4, 5 or 6 point designs. The illustrated harness 17 is shown as a 5-point design for illustrative purposes. In this design, the harness 17 comprises: a central strap 18 with a main buckle 18A; left and right lap belt sections 19 which may be extendible from the sides to releasably buckle or lock into the main buckle 18A to secure the lap of the occupant 14; and a pair of shoulder straps 20 which may be retractably extended from above to releasably buckle or lock into the main buckle 18A to vertically restrain the shoulders of the occupant 14 in one vertical direction.
[0037] Without a harness 17, the seat support 11 only provides vertical support to the occupant 14 from below while the occupant may be ejected upwardly during a vertical acceleration. The back rest 12 only provides rearward support while providing minimal frictional resistance during an upward acceleration, which disappears if the occupant 14 loses contact with the back rest surface. When a harness 17 is provided, such harnesses 17 secure the lap and shoulders of the occupant 14 to keep the occupant positioned in the seat 10 or on the support platform during an upward acceleration event. The lap belt sections 19 impede upward separation of the lower body 15 from the seat support 11 while the shoulders belts 20 restrain and prevent upward displacement of the occupant's torso 16 relative to the seat back 12. Such shoulder belts 20 do not restrain downward displacement of the torso 16. As such, the primary function of such harness systems is for protection of the occupant in longitudinal crash events—such as forward impact, side impact, and rear impact and rollover. One significant problem is that the upper torso 16 is unrestrained downwardly and is still able to move independently of the lower body 15 during an abrupt, upward acceleration.
[0038] Referring to
[0039]
[0040] Therefore, even in seat systems or standing platforms with the most advanced restraint harnesses, when an upward acceleration event occurs, the only structural support available to support the downwardly-directed force and weight 29 of the occupant's upper torso 16 on his/her lower body 15 is the occupant's own spinal column 25. As such, spinal injury is a prevalent injury for individuals exposed to high energy, upward accelerations of this type since the upward accelerations 27 are driven first to the lower body 15 and then are primarily driven to the upper torso 16 through the spinal column 25.
[0041] To overcome disadvantages associated with known harness systems 17,
[0042] With respect to the present invention, the forward direction relative to the back rest 32 refers to the forward seat face that contacts the back of a vehicle occupant 14. In some applications, this forward direction may face in the same forward direction as the direction of travel of the vehicle, but in other situations, the forward seat direction may face sidewardly or rearwardly relative to the vehicle's travel direction, or still further, the seat unit 30 may rotate and face in any direction relative to the vehicle's direction of travel. The invention is described herein relative to the seat assembly 30 in which the occupant 14 sits in the position illustrated in
[0043] In the case of the inventive seat system 30 or the variation comprising a platform, an abrupt acceleration from below the seat or platform will normally tend to induce compressive forces within the body of the occupant 14 proportional to the mass of the occupant's body above any given point. If these accelerations are forceful, abrupt or violent, the present invention helps to prevent the occurrence of injury when the occupant 14 is not ejected or thrown but undergoes substantial vertical acceleration and forces as well as other forces. In this scenario, the upward acceleration of the vehicle may be transferred to the lower body 15 (
[0044] This torso support can be accomplished by a variety of means according to the present invention. Generally as to the present invention, vertical torso support preferably will be provided to the occupant's upper torso 16 including rib cage, arm pit, upper arm and/or shoulder region. This support can be accomplished by one or more straps, one or more bars, one or more hooks or any other type of support device(s) that are connected to structure of the vehicle, standing platform or seat system and in turn connected to the upper torso 16 of the occupant to transfer upward vehicle forces to various parts of the upper torso 16 independently of simultaneously with the forces transferred to the lower body 15 such as the feet 14A, legs 14C and seat 14B supported by other vehicle structure. This torso connection may be rigid or flexible. By means of such a torso support system, when an upward acceleration event occurs, the compressive forces impinging on the occupant's spinal column will be reduced as compared to seats, platforms or vehicles with currently available harness systems. As such, the likelihood of occupant paralysis or death due to spinal and other acceleration-induced injuries will be significantly reduced.
[0045] In the first embodiment of the present invention shown in
[0046] Referring to
[0047] In more detail as to the distribution of forces, reference arrow 39 represents a large vertical force applied to the seat system 30. In accord with the above descriptions of such forces like force 27, this force 39 might result from the blast from an IED, mine or other explosive device although protecting against other abrupt, extraordinary forces is encompassed within the scope of this invention. This force 39 is transferred vertically through the seat unit 31 to the lower body 15 of the occupant 14 (represented by lower portion 35) to generate an upward acceleration and force on the body mass represented by reference arrow 40.
[0048] If the occupant 14 is wearing a harness 17 such as the central buckle 18 and lap belt sections 19, the occupant 14 is not lifted or ejected from the seat unit 11 due to the vertical restraint provided by the lap belts 19. As such, the lower body 15 of the occupant 14 is restrained downwardly and moves upwardly in unison with the seat unit 11. To protect the occupant 14 from injury, this movement of the lower body 15 is isolated from the upper torso 16 by the torso support system 31. The support bars 33 are connected to the seat structure and in the illustrated embodiment, directly and rigidly to the seat back 32. As such, upward acceleration and forces applied to the seat system 30 as represented by arrow 39 are transferred from the rigid seat system 30 to the upper torso 16 through the support bars 33. As mentioned above, these support bars 33 are positioned under the arm pits or shoulders 16A and define an upper surface 34 that acts vertically upwardly on the upper torso 16. This effects displacement of the upper torso 16 upwardly in unison with the back rest 32 during a high energy event. The upward acceleration and forces on the upper torso are represented by reference arrow 41 in
[0049] While a harness 17 does not assist in this transfer of the upper torso 16 since the shoulder straps 20 only restrain the shoulders vertically in the upward direction, the support bars 33 do not allow free movement of the upper torso 16 in the downward direction but instead displace the upper torso 16 upwardly and simultaneously in the same direction as the lower body 15. This minimizes if not eliminates compression of the spinal column by moving the upper torso 16 and lower body 15 together in the upward direction, which protects the spinal column from compressive forces during a high energy event. This upward torso acceleration is imparted by the torso support system 31 separate from the upward acceleration and forces that may be applied to the occupant's lower body, feet and seat, i.e. buttocks area, by the lower portion 31 of the seat structure 30. Hence, the lower body 15 and upper torso 16 are each accelerated by different vehicle support structures, i.e. the back rest 32 and seat support 31, which reduces or eliminates the transfer of acceleration and force between the lower body 15 and upper torso 16 through the spinal structure disposed therebetween. Even if a harness 17 is not present, the torso support system 34 is still effective in displacing the upper torso 16 simultaneously with the lower body 15 to avoid spinal compression.
[0050] In a second, preferred embodiment of the invention illustrated in
[0051] The support straps 46 and 47 are directly connected to the vehicle support structure wherein upward acceleration is transmitted to the upper torso 16, separate from the transfer of acceleration and forces to the lower body 15, such as feet, legs and seat of the occupant. These support straps 46 and 47 are disposed underneath portions of the upper torso 16, such as the arm pits, so that upward acceleration of the seat 31, seat back 32 and interconnected support straps 46 and 47 also imparts upward acceleration to the upper torso 16 independently of the lower body 15.
[0052] The force diagram for this second embodiment of the torso support system 45 is basically the same as that described above relative to
[0053] The support straps 46 and 47 do not allow free movement of the upper torso 16 in the downward direction but instead restrain and displace the upper torso 16 upwardly in the same direction as the lower body 15. Here again, this minimizes if not eliminates compression of the spinal column by moving the upper torso 16 and lower body 15 together in the upward direction, which protects the spinal column from compressive forces during a high energy event. This upward torso acceleration is imparted by the torso support system 45 separate from the upward acceleration and forces that may be applied to the occupant's lower body, feet and seat, i.e. buttocks area, by the seat section 31 of the seat system 30. Hence, with the addition of the torso support system 45, the lower body 15 and upper torso 16 are each accelerated by different vehicle support structures, i.e. the back rest 32 and seat support 31, which reduces or eliminates the differential transfer of acceleration and force between the lower body 15 and upper torso 16 through the spinal structure disposed therebetween to avoid spinal compression.
[0054] Such systems 34 and 45 of the present invention have the added benefit of supporting a side facing occupant 14 in a frontal crash. By securing the occupant's torso 16 to limit movement of the occupant 14 across the front face 32A (
[0055] Additionally, the torso support system 45 may provide additional advantages since the support straps 46 and 47 contact additional areas of the upper torso 16 including the chest 16B and associated rib cage so as to transfer upward acceleration and force to these areas of the occupant's upper torso 16 in addition to the arm pits and shoulders 16A. This configuration distributes the upward acceleration and forces over a greater area of the upper torso 16.
[0056] Preferably, the invention will provide for the ability to adjust the upper supports, such as the posts 33 or straps 46/47. Tall occupants may need the belts 46/47 or bars 33 higher up than shorter occupants. Heavier/brawnier occupants will need the supports 33/46/47 further apart than lighter/thinner occupants. The support belts 46/47 may allow adjustability to be implemented through adjustable buckles or movable anchor locations 46A and 47A, while the bars 33 may include support structures or anchors at anchor locations 33A (
[0057] Preferably, the belt system 45 should have a release buckle 48 as shown in phantom outline in
[0058] Referring to
[0059] The invention of
[0060] In a further embodiment of the invention as seen in
[0061] It will be understood that the equipment 54 can be one of a variety of forms of equipment securely worn by the occupant, including body armor, a protective vest, reinforced jacket, webbing, harness or the like that would be worn by the occupant even when out of the vehicle. If the connectors 50 and 53 are formed as a ledge, the vertical leg of the hook shape might be omitted but the connectors 50 and 53 would still abut vertically such as by abutting surfaces 55 and 56 shown in
[0062] If upward accelerations are then imparted into the vehicle structure, the forces passed to the occupant through the vehicle structure will pass simultaneously or very closely in time through the interlocking connectors 50 and 53, which may be hooks or ledges, and through the traditional lower seating surface 57 of the seat section 58 if provided therein. As described above, the occupant could also stand on a platform, wherein the back rest 51 might be provided without the seat 58. Thus, forces in the occupant's spine will be minimized due to the supporting nature by the mating connectors 50 and 53 on the occupant's upper torso.
[0063] Although particular preferred embodiments of the invention have been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus, including the rearrangement of parts, lie within the scope of the present invention.