PISTON MACHINE, MODULAR CONSTRUCTION SYSTEM FOR A PISTON MACHINE, AND METHOD FOR PRODUCING A PISTON MACHINE
20220034226 · 2022-02-03
Inventors
Cpc classification
F01C11/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B9/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The invention relates to a modular construction system for a piston machine (100), comprising at least two separate housing parts capable of being joined together into a housing (1) of the piston machine (100), a piston (15) which is configured as a swivel element, is pivotable and is able to be arranged in the housing (1), and a housing cover (7) for covering the housing (1). The piston machine (100) is in particular configured as a modular construction system, the components of which are formed by multiple segments and joined together in a horizontal and a vertical direction in each case. The invention further relates to a piston machine (100) produced using the modular construction system and to a method for producing a piston machine (100).
Claims
1. A piston machine, comprising: a piston, which is mounted in a manner capable of swiveling about a swivel axis in a working chamber having at least one inlet opening and at least one outlet opening; wherein the piston is operatively connected to at least one rotatably mounted shaft; wherein the working chamber is formed by a plurality of housing parts, wherein a cross-section of the working chamber perpendicular to the swivel axis is delimited by at least two separate side walls, wherein at least two separate side walls are arranged axially in sequence in relation to the swivel axis.
2. The piston machine of claim 1, wherein the working chamber is delimited on a front side by a housing cover and on the back side by an end wall in relation to the swivel axis, on a top side by a arcuate wall and on a bottom side by a bearing shell in relation to the swivel axis, wherein the side walls extend between the housing cover, the end wall the arcuate wall and the bearing shell, wherein the housing cover and the end wall are each formed by at least two separate segments which are each arranged in sequence in a vertical direction extending between the arcuate wall and the bearing shell, and wherein the arcuate wall is formed by at least two separate segments, which are each arranged axially in sequence.
3. The piston machine of claim 1, wherein the piston machine is configured as a multi-stage piston machine, wherein provision is made of multiple compressor stages, wherein the vertical extensions of the side walls configured axially in sequence of each compressor stage differ from one another.
4. The piston machine of claim 1, wherein provision is made of two pistons which form a common working chamber, wherein the two pistons, which are designed to be pivotable, are capable of swiveling between a first position, in which the pistons are arranged at a minimum distance to each other, but without contact, and a second position, in which the pistons are at a maximum distance from each other, wherein the pistons are offset by 180°.
5. The piston machine of claim 4, wherein at least two cooling apertures are provided in the common working chamber in such a way that the two cooling apertures are open in the second position.
6. The piston machine of claim 5, wherein the two cooling apertures are closed in the first position.
7. The piston machine of claim 1, wherein provision is made of three pistons and of three cooling apertures assigned to the respective pistons, wherein a first piston and a second piston are arranged at a minimum distance, but without contact, to each other in a first position, whereas a third piston is arranged at a maximum distance from the second piston in the first position, and wherein the second piston and the third piston are arranged at a minimum distance, but without contact, to each other in a second position, whereas the first piston is arranged at a maximum distance from the second piston in the second position.
8. The piston machine o of claim 7, wherein the cooling aperture assigned to the first piston is closed in the first position, whereas the cooling aperture assigned to the second piston and the cooling aperture assigned to the third piston are open, wherein the cooling aperture assigned to the third piston is closed in the second position, whereas the cooling aperture assigned to the second piston and the cooling aperture assigned to the first piston are open.
9. The piston machine of claim 1, wherein at least two separate side walls are identically constructed.
10. The piston machine of claim 1, wherein the at least one working chamber is delimited along the swivel axis of the piston by an end wall and a cover.
11. The piston machine of claim 1, wherein the working chamber is delimited transversely with respect to the swivel axis by a bearing shell, two separate side walls and an arcuate side wall.
12. The piston machine of claim 1, wherein the side walls delimiting the cross-section of the working chamber perpendicular to the swivel axis are each formed by a plurality of identical housing parts, which are arranged axially in sequence in each case.
13. The piston machine of claim 1, wherein the at least two separate side walls are detachably interconnected.
14. The piston machine of claim 1, wherein the at least two separate side walls are arranged symmetrically to a plane which extends perpendicularly to the swivel plane and along the longitudinal axis of the piston in a neutral position.
15. The piston machine of claim 1, wherein all housing parts are arranged symmetrically to a plane which extends perpendicularly to the swivel plane and along the longitudinal axis of the piston in a neutral position.
Description
[0103] Exemplary embodiments of the invention are explained in more detail with reference to appended drawings. Shown are
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[0123] Functionally identical and recurring elements are designated with the same reference symbols in the figures.
[0124] With the invention, provision is made of a modular construction system for producing a piston machine 100. The modular construction system comprises multiple separate housing parts capable of being joined together into a housing 1 of the piston machine 100, at least one piston 15, which is configured as a pivot element, is pivotable and is able to be arranged in the housing 1, and a housing cover 7 for covering the housing 1. Various embodiments of piston machines 100 produced using the modular construction system of the invention are described in
[0125] In the following, reference shall be initially made to
[0126] The rotary cylinder 9 is arranged in the bearing shell 3 in such a way that it can rotate about a swivel axis 14. A piston 15 configured as a swivel plate is fix-connected to or integrally molded on the rotary cylinder 9 such that the piston 15 can be made to swivel about the swivel axis 14, about the swivel angle α. The piston 15, which is typically configured as a hollow body, is situated in the working chamber 2 and sealingly abuts with a top edge 26 on an inner surface of the arched circular-arc-shaped wall 8. The top edge 26 of the piston 15 is circularly arc-shaped in cross section. Inlet valves 22, 24 and outlet valves 23, 25 are formed in each case in both side walls 5, 6 of the chamber 2. A swivel movement of the piston 15 defines a swivel plane, the end wall 10 and the housing cover 7 opposite the end wall 10 being oriented parallel to the swivel plane. In a manner analogous to the piston machine 100 shown in
[0127] The gearbox housing 4 is arranged parallel to the working chamber 2 and to the piston 15 and also parallel to the housing cover 7 and to the end wall 10. A swivel lever 16, which has a guide slot or loop 17 extending over the length thereof, is arranged in the gearbox housing 4. A crankpin 18 of a crankshaft 19 mounted rotatably in the gearbox housing 4 engages in the loop 17. The drive can also be designed differently.
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[0130] The housing 1 and the piston 15, 15′ of the piston machines 100 described above can be made of diverse materials such as a metal, a ceramic material or a plastic.
[0131] The piston machines 100 described above can operate as reciprocating pumps or reciprocating compressors, as follows, and can also function as compressed-gas motors, which are not described in the function here:
[0132] During the rotary movement of the crankshaft 19, the crankpin 18 slides in the loop 17 of the swivel lever 16, which thus executes a swivel movement and transmits this swivel movement to the piston 15, 15′.
[0133] As the piston 15 swivels from the position shown in
[0134] Alternatively, provision can be made such that, for example, the crankpin 18 of the crankshaft 19 engages in a connecting rod eye of a swivel lever articulatingly connected to the piston 15. However, use can also be made of alternative drives or outputs. The drive or output of the piston machine 100 is thus not limited to the illustrated embodiments.
[0135] For the operating principle of the piston machines 100 of
[0136] According to one embodiment of the invention, the housing 1 of the piston machine 100 comprises at least two separate, interconnected housing parts.
[0137] In
[0138] In the exemplary embodiment of
[0139] Overall, the housing 1 of the piston machine 100 thus comprises three wall parts 28, six side wall parts 29 (each side wall 5 and 6 having three), three bearing shell parts 30 and an end wall 10 such that the housing 1 is constructed from 13 interconnected individual parts. The number of housing parts used can vary in different embodiments and is in particular not limited to 13.
[0140] Due to the modular construction of the housing 1, individual housing parts can be economically produced and replaced as needed. Furthermore, a volume of the housing 1, in particular a volume of the chamber 2, can be reduced or enlarged by omitting or by adding housing parts, respectively.
[0141] According to one embodiment, the piston 15 furthermore has at least two interconnected piston parts 20.
[0142] In one embodiment, the number of piston parts 20 is equal to the number of wall parts 28, the number of side wall parts 29 and/or the number of bearing shell parts 30; the number of piston parts 20 being three in the exemplary embodiment shown in
[0143] The left inlet valve 22, the left outlet valve 23, the right inlet valve 24 and the right outlet valve 25 can also be discerned in the perspective illustration of the piston machine of
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[0146] According to the embodiment variant of
[0147] Because the piston machine according to the embodiment variant of
[0148] A view of a longitudinal section of the piston 15 and of the rotary cylinder 9 of
[0149] The housing parts, the piston parts 20 and the rotary cylinder parts 21 have means such as pins, tongue-and-groove connections or the like for joining, fastening and fixing the components. In addition or as an alternative to said connection methods, the piston parts 20 and/or housing parts can be bonded, welded or soldered together. To this end, the piston parts 20, rotary cylinder parts 21 and/or housing parts can have designated welding points, bonding points or soldering points.
[0150] In comparison to the piston machines 100 of
[0151] For the method of operation of the multi-piston piston machine of
[0152] As in the embodiments of
[0153] In addition to the housing parts mentioned above, the housing 1 can comprise a bearing shell 3′, a side wall 5′, a arcuate wall 8′, a rotary cylinder 9′, an inlet valve 22′, an outlet valve 23′, an inlet valve 24′ and/or an outlet valve 25′, inter alia.
[0154] The arcuate wall 8′ and the bearing shell 3 are configured as a first chamber head section 60. In addition, the arcuate wall 8 and the bearing shell 3′ are configured as a second chamber head section. The chamber head sections 60, 62 comprise multiple one-piece discs, which are arranged axially in sequence in a manner analogous to that of the wall parts 28, the side wall parts 29 and the bearing shell parts 30 of
[0155] Like the piston 15 or the rotary cylinder 9, the piston 15″ or the rotary cylinder 9′ can also be in multi-part form. For the details of the multi-part piston 15″ and of the multi-part rotary cylinder 9′, reference is made to
[0156] In comparison to the piston machine of
[0157] According to the embodiments of
[0158] As can be discerned from
[0159] Further details on the cooling apertures 70 are described in publication WO2015/173255 A1, of which the disclosed content is made part of the present document.
[0160] Two further examples of piston machines 100 having four pistons 15, 15′, 15″, 15′″ (
[0161] As can be discerned in
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[0163] The piston machine 100 has three pistons 15, 15′ and 15″, which jointly form two working chambers A12 and A13 with the housing parts 66, 68 and the three cooling apertures 70. In a first work step starting from the piston positions of
[0164] The piston machines disclosed in the preceding were described according to an aspect of the invention as multi-part piston machines, i.e., the working chamber is formed by a plurality of housing parts. However, according to another aspect of the invention it is possible for all of the piston machines disclosed herein to have a one-piece working chamber. Although it may not be possible to produce the latter using the modular construction system explained herein, these piston machines can achieve the other advantages disclosed in the application.
[0165] The invention also provides a method for producing the piston machines 100 shown in
[0173] Additional steps may be added in order to produce the specific features of the piston machines 100 shown in
LIST OF REFERENCE NUMERALS
[0174] 1 Housing [0175] 2 Chamber [0176] 3 Bearing shell [0177] 3′ Bearing shell [0178] 4 Gearbox housing [0179] 4′ Gearbox housing (segment) [0180] 4″ Gearbox housing (segment) [0181] 5 Left side wall [0182] 5′ Side wall [0183] 6 Right side wall [0184] 6′ Right side wall [0185] 6″ Right side wall [0186] 7 Housing cover [0187] 7′ Housing cover (segment) [0188] 7″ Housing cover (segment) [0189] 8 arcuate wall [0190] 8′ arcuate wall [0191] 9 Rotary cylinder [0192] 9′ Rotary cylinder [0193] 10 End wall [0194] 10′ End wall [0195] 10″ End wall [0196] 11 Crank radius [0197] 12 Oil sump [0198] 13 Sealing strip [0199] 14 Swivel axis [0200] 14′ Swivel axis [0201] 15 Piston [0202] 15′ Piston [0203] 15″ Piston [0204] 15′″ Piston [0205] 16 Swivel lever [0206] 17 Loop [0207] 18 Crankpin [0208] 19 Crankshaft [0209] 20 Piston part [0210] 21 Rotary cylinder part [0211] 22 Left inlet valve [0212] 22′ Inlet valve [0213] 23 Left outlet valve [0214] 23′ Outlet valve [0215] 24 Right inlet valve [0216] 24′ Inlet valve [0217] 25 Right outlet valve [0218] 25′ Outlet valve [0219] 26 Top edge of the piston [0220] 27 Shaft [0221] 28 Wall part [0222] 29 Side wall part [0223] 30 Bearing shell part [0224] 31 Piston part [0225] 60 Chamber head section [0226] 62 Chamber head section [0227] 64 Housing part [0228] 66 Housing part [0229] 68 Housing part [0230] 70 Cooling aperture [0231] 71 Compressor stage 1 [0232] 71′ Compressor stage 2 [0233] 71″ Compressor stage 3 [0234] 100 Piston machine [0235] 129 Working surface [0236] 130 Working surface [0237] α Swivel angle [0238] A1 Working chamber [0239] A2 Working chamber [0240] A3 Working chamber [0241] A4 Working chamber [0242] A5 Working chamber [0243] A6 Working chamber [0244] A7 Working chamber [0245] A8 Working chamber [0246] A9 Working chamber [0247] A10 Working chamber [0248] A11 Working chamber [0249] A12 Working chamber [0250] A13 Working chamber