Cooler with Fold Out Bed

20170231400 · 2017-08-17

    Inventors

    Cpc classification

    International classification

    Abstract

    A convertible cooler comprises a cooler body, a lid having a top surface and a rear connector part, a bed extension having an adjoining edge and a sleeping surface, a bed extension connector pivotally connecting the adjoining edge to the rear connector part to rotate the bed extension between a stowed position, in which the bed extension rests flat upon the top surface of the lid, and an extended position, in which the sleeping surface of the bed extension is substantially coplanar with the top surface of the lid, and a leg assembly connected to the bed extension and adjustably supporting the bed extension above ground at a level that places the sleeping surface substantially coplanar with the top surface of the lid when in the extended position. The lid top surface and the sleeping surface of the bed extension are sized to permit a person to sleep thereon.

    Claims

    1. A convertible cooler with fold-out sleeping surface, comprising: a cooler body having thermally insulating walls shaped to define an interior storage compartment with an upper opening and a rear wall having an upper rear portion; a thermally insulated cooler lid pivotally connected to the upper rear portion such that, when closed upon the upper opening, the cooler lid substantially seals the upper opening from the environment so that items placed within the interior storage compartment are thermally insulated from the environment, the cooler lid having: a top surface; a rear side; and a lid connector disposed at least one of at the rear side and at the top surface; a bed extension having an adjoining edge, side edges, a distal edge, and a sleeping surface; a bed extension connector pivotally connecting the adjoining edge of the bed extension to the cooler lid adjacent the rear side to rotate the bed extension between: a stowed position, in which the bed extension rests flat upon the top surface of the cooler lid; and an extended position, in which the sleeping surface of the bed extension is substantially coplanar with the top surface of the cooler lid, the top surface of the cooler lid and the sleeping surface of the bed extension being sized to permit a person to sleep thereon; and at least one leg assembly connected to at least one of the side edges and the distal edge and adjustably supporting the distal edge of the bed extension above ground at a level that places the sleeping surface of the bed extension substantially coplanar with the top surface of the cooler lid when in the extended position.

    2. The convertible cooler according to claim 1, wherein the lid connector is disposed at the rear side and at the top surface of the cooler lid.

    3. The convertible cooler according to claim 2, wherein the lid connector comprises a slot open at a portion of the rear side and at a portion of the top surface and extending from the rear side into a central portion of the cooler lid.

    4. The convertible cooler according to claim 2, wherein the lid connector comprises a curved slot open at a portion of the rear side and at a portion of the top surface and extending orthogonally from the rear side along a first part into a central portion of the cooler lid for a given distance and then curving along a second part at an angle to the first part.

    5. The convertible cooler according to claim 2, wherein the lid connector comprises a hooked slot open at a portion of the rear side and at a portion of the top surface and extending orthogonally from the rear side along a first part into a central portion of the cooler lid for a given distance and then extending along a second part at an angle to the first part.

    6. The convertible cooler according to claim 3, wherein the slot defines opposing bosses therein projecting into the slot.

    7. The convertible cooler according to claim 4, wherein the bed extension connector comprises a hook pin shaped to mate with the curved slot and, when mated therewith, removably securing the bed extension to the cooler lid.

    8. The convertible cooler according to claim 5, wherein the bed extension connector comprises a hook pin shaped to mate with the hooked slot and, when mated therewith, removably securing the bed extension to the cooler lid.

    9. The convertible cooler according to claim 1, wherein: the bed extension comprises: an adjoining panel having the adjoining edge and a first upper surface; and a distal panel pivotally connected to the adjoining panel and having the side edges, the distal edge, and a second upper surface; and the top surface of the cooler lid and the first and second upper surfaces together form the sleeping surface when the bed extension is moved into the extended position.

    10. The convertible cooler according to claim 1, wherein the at least one leg assembly comprises: a bracket configured to clamp upon the bed extension adjacent the distal edge and be removably connected thereto; and a telescoping leg connected to the bracket and telescopically movable to extend and retract away from and towards the bracket.

    11. The convertible cooler according to claim 10, wherein the at least one leg assembly is two leg assemblies.

    12. The convertible cooler according to claim 1, wherein: the pivotable connection by the bed extension connector of the cooler lid to the adjoining edge of the bed extension is removable so that the bed extension may be selectively separated from the cooler lid by a user; and the at least one leg assembly is removably connected to at least one of the side edges and the distal edge so that the at least one leg assembly may be selectively separated from the bed extension by a user.

    13. A convertible cooler with fold-out sleeping surface, comprising: a thermally insulating cooler having: an interior storage compartment; and a pivoting lid that, when closed, substantially seals the interior from the environment so that items placed within the interior storage compartment are thermally insulated from the environment, the lid having a top surface and a rear connector part; a bed extension having an adjoining edge, and a sleeping surface; a bed extension connector pivotally connecting the adjoining edge of the bed extension to the rear connector part to rotate the bed extension between: a stowed position, in which the bed extension rests flat upon the top surface of the lid; and an extended position, in which the sleeping surface of the bed extension is substantially coplanar with the top surface of the lid, the top surface of the lid and the sleeping surface of the bed extension being sized to permit a person to sleep thereon; and at least one leg assembly connected to the bed extension and adjustably supporting the bed extension above ground at a level that places the sleeping surface of the bed extension substantially coplanar with the top surface of the lid when in the extended position.

    14. The convertible cooler according to claim 13, wherein: the lid has a rear side and the rear connector part comprises a hooked slot open at the rear side and at the top surface and extending inwards from the rear side towards a central portion of the lid for a given distance and then extending at an angle thereto; and the bed extension connector comprises a hook pin shaped to mate with the hooked slot and, when mated therewith, removably securing the bed extension to the lid.

    15. The convertible cooler according to claim 14, wherein the hooked slot defines opposing bosses therein projecting into the hooked slot.

    16. The convertible cooler according to claim 13, wherein: the bed extension comprises: an adjoining panel having the adjoining edge and a first upper surface; and a distal panel pivotally connected to the adjoining panel and having a second upper surface; and the top surface of the lid and the first and second upper surfaces together form the sleeping surface when the bed extension is moved into the extended position.

    17. The convertible cooler according to claim 13, wherein the at least one leg assembly comprises: a bracket configured to clamp upon the bed extension and be removably connected thereto; and a telescoping leg connected to the bracket and telescopically movable to extend and retract away from and towards the bracket.

    18. The convertible cooler according to claim 13, wherein the at least one leg assembly is two leg assemblies.

    19. The convertible cooler according to claim 13, wherein: the pivotable connection by the bed extension connector of the lid to the adjoining edge of the bed extension is removable so that the bed extension may be selectively separated from the lid by a user; and the at least one leg assembly is removably connected to the bed extension so that the at least one leg assembly may be selectively separated from the bed extension by a user.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0037] The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, which are not true to scale, and which, together with the detailed description below, are incorporated in and form part of the specification, serve to illustrate further various embodiments and to explain various principles and advantages all in accordance with the systems and methods. Advantages of embodiments of the systems and methods will be apparent from the following detailed description of the exemplary embodiments thereof, which description should be considered in conjunction with the accompanying drawings in which:

    [0038] FIG. 1 is an exploded, perspective view of an exemplary embodiment of a cooler with a fold-out bed extension and leg assemblies;

    [0039] FIG. 2 is a perspective view of the cooler of FIG. 1 in an assembled state with the bed extension attached to an upper portion of the cooler by hook pins in a fixed open position and with the leg assemblies attached at a distal edge;

    [0040] FIG. 3 is a perspective view of the cooler of FIG. 1 in a storage state with the bed extension folded upon a lid of the cooler in a storage position and with leg assemblies removed and not shown;

    [0041] FIG. 4 is an exploded, perspective view of the bed extension of FIG. 1 with an adjoining panel, a distal panel, hook pins, hinges, and lock pins;

    [0042] FIG. 5 is a perspective view of the bed extension of FIG. 1 in an intermediate opened position with lock pins retracted into the distal panel;

    [0043] FIG. 6 is an enlarged, fragmentary, perspective view of a portion of a hinge of the bed extension of FIG. 6 in the intermediate opened position with one lock pin extended;

    [0044] FIG. 7 is a perspective view of the bed extension of FIG. 1 in a locked open position and with the hook pins in the plane of the bed extension;

    [0045] FIG. 8 is an enlarged, fragmentary, perspective view of a corner portion of the adjoining panel of the bed extension of FIG. 7 with one hook pin rotated out of the plane of the bed extension;

    [0046] FIG. 8A is an enlarged, fragmentary, cross-sectional view along section line II-II in FIG. 2 of a hook pin inserted into a hook slot;

    [0047] FIG. 9 is a perspective view of the bed extension of FIG. 7 in a folded, storage position with the hook pins parallel to the plane of the bed extension;

    [0048] FIG. 10 is a top plan view of the bed extension of FIG. 7;

    [0049] FIG. 11 is a side elevational view of the bed extension of FIG. 7;

    [0050] FIG. 12 is an exploded, perspective view of a leg assembly of FIG. 1;

    [0051] FIG. 13 is a perspective view of the leg assembly of FIG. 13;

    [0052] FIG. 14 is a perspective view of the leg assembly of FIG. 13 rotated ninety degrees clockwise;

    [0053] FIG. 15 is a top plan view of the cooler of FIG. 1;

    [0054] FIG. 16 is a front side elevational view of the cooler of FIG. 15;

    [0055] FIG. 17 is a right side elevational view of the cooler of FIG. 15;

    [0056] FIG. 18 is a perspective view of the cooler of FIG. 15 viewed from the rear;

    [0057] FIG. 19 is an exploded, perspective view of the cooler of FIG. 1 with body locks, a lid, lid pins, and lid locks;

    [0058] FIG. 20 is a perspective view of the cooler of FIG. 19 with the lid in an intermediate opened position; and

    [0059] FIG. 21 is a perspective view of the cooler of FIG. 19 with the lid in a closed position.

    DETAILED DESCRIPTION OF THE EMBODIMENTS

    [0060] As required, detailed embodiments of the systems and methods are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the systems and methods, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the systems and methods in virtually any appropriately detailed structure. Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the systems and methods. While the specification concludes with claims defining the features of the systems and methods that are regarded as novel, it is believed that the systems and methods will be better understood from a consideration of the following description in conjunction with the drawing figures, in which like reference numerals are carried forward.

    [0061] In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which are shown by way of illustration embodiments that may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments is defined by the appended claims and their equivalents.

    [0062] Alternate embodiments may be devised without departing from the spirit or the scope of the invention. Additionally, well-known elements of exemplary embodiments of the systems and methods will not be described in detail or will be omitted so as not to obscure the relevant details of the systems and methods.

    [0063] Before the systems and methods are disclosed and described, it is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. The terms “comprises,” “comprising,” or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element. The terms “including” and/or “having,” as used herein, are defined as comprising (i.e., open language). The terms “a” or “an”, as used herein, are defined as one or more than one. The term “plurality,” as used herein, is defined as two or more than two. The term “another,” as used herein, is defined as at least a second or more. The description may use the terms “embodiment” or “embodiments,” which may each refer to one or more of the same or different embodiments.

    [0064] The terms “coupled” and “connected,” along with their derivatives, may be used. It should be understood that these terms are not intended as synonyms for each other. Rather, in particular embodiments, “connected” may be used to indicate that two or more elements are in direct physical or electrical contact with each other. “Coupled” may mean that two or more elements are in direct physical or electrical contact (e.g., directly coupled). However, “coupled” may also mean that two or more elements are not in direct contact with each other, but yet still cooperate or interact with each other (e.g., indirectly coupled).

    [0065] For the purposes of the description, a phrase in the form “A/B” or in the form “A and/or B” or in the form “at least one of A and B” means (A), (B), or (A and B), where A and B are variables indicating a particular object or attribute. When used, this phrase is intended to and is hereby defined as a choice of A or B or both A and B, which is similar to the phrase “and/or”. Where more than two variables are present in such a phrase, this phrase is hereby defined as including only one of the variables, any one of the variables, any combination of any of the variables, and all of the variables, for example, a phrase in the form “at least one of A, B, and C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C).

    [0066] Relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The description may use perspective-based descriptions such as up/down, back/front, and top/bottom. Such descriptions are merely used to facilitate the discussion and are not intended to restrict the application of disclosed embodiments. Various operations may be described as multiple discrete operations in tum, in a manner that may be helpful in understanding embodiments; however, the order of description should not be construed to imply that these operations are order dependent.

    [0067] As used herein, the term “about” or “approximately” applies to all numeric values, whether or not explicitly indicated. These terms generally refer to a range of numbers that one of skill in the art would consider equivalent to the recited values (i.e., having the same function or result). In many instances these terms may include numbers that are rounded to the nearest significant figure.

    [0068] Herein various embodiments of the systems and methods are described. In many of the different embodiments, features are similar. Therefore, to avoid redundancy, repetitive description of these similar features may not be made in some circumstances. It shall be understood, however, that description of a first-appearing feature applies to the later described similar feature and each respective description, therefore, is to be incorporated therein without such repetition.

    [0069] Described now are exemplary embodiments. Referring now to the figures of the drawings in detail and first, particularly to FIG. 1, there is shown a first exemplary embodiment of a cooler having a removable fold-out bed platform. The cooler 100 is shown with connection areas 115, 117 on the rear of the top surface 104 of the lid 102. Separated from the cooler 100 is a bed extension 200 having an adjoining panel 210 with connectors 212, 214 and a distal panel 220 pivotally connected to the adjoining panel 210 by a hinge 230 at an intermediate location between the panels 210, 220. A set of leg assemblies 300 are provided to removably attach to a distal portion of the distal panel 220, either at the distal edge 222 or at the side edges 224, 226. FIG. 1 depicts the bed extension 200 separated from the cooler 100 and the leg assemblies 300 separated from the bed extension 200. The system is shown in FIG. 2 in the full open and locked orientation with a sleeping surface 400 comprising the two respective upper surfaces 218, 228 of the adjoining panel 210 and the distal panel 220 and the top surface 104. In this orientation, the user can sleep directly upon the sleeping surface 400 or can place a mattress or any other bedding material thereon.

    [0070] FIG. 3 depicts the bed extension 200 in a folded or stored orientation on top of the lid 102 of the cooler 100. As can be seen in this view, the hinge 230 between the adjoining panel 210 and the distal panel 220 is formed with two standard hinges 232, 234 but it can take any shape, including an folding material that can be integral with the two panels 210, 220 or fixed thereto. Also visible in this view is a bed extension lock 240, which will be described in further detail below.

    [0071] FIGS. 4 to 9 show various orientations of the bed extension 200. FIG. 4 illustrates the bed extension 200 in an exploded configuration. Here, lock slots 221, 223 are visible in the distal panel 220 and are shaped to slidably receive therein a respective lock pin 241, 243 of the bed extension lock 240. As best seen in FIG. 5, each of the lock pins 241, 243 slide out from the hinge edge of the distal panel 220 and into a respective pin hole 211, 213 of the adjoining panel 210. In this manner, when the bed extension 200 is in the open orientation shown in FIG. 2, the lock pins 241, 243 can be slid into the pin holes 211, 213 to provide support at the hinge 230 and prevent the hinge 230 from pivoting in any manner as the user places weight upon the sleeping surface 400. FIG. 5 shows the lock pins 241, 243 in a stowed orientation and the enlarged view of FIG. 6 shows the lock pin 243 in an extended orientation, where the panels 210, 220 are at an angle to one another with the hinge 234 in an intermediate open orientation. In the exemplary embodiment shown, there are two lock assemblies, 221-241-211, 223-243-213, but any number of lock assemblies can be provided. Further, this embodiment for a locking assembly that prevents the bed extension 200 from pivoting at the hinge 230 is only one possible example for keeping the bed extension 200 in a flat position until the user desires to bend the bed extension 200 at the hinge 230.

    [0072] As explained above, removable leg assemblies 300 connect the distal end of the distal panel 220 to ground when assembled to support the distal panel 220 above the ground, as is shown in FIG. 2. To connect the opposite adjoining end of the bed extension 200 to the cooler 100 (for supporting the adjoining panel 210 above the ground), the adjoining panel 210 is provided with a set of internal hook retention slots 215, 217 each shaped to respectively accept a pivoting hook pin 255, 257. The lid 102 of the cooler 100 is also provided with upper hook slots 105, 107, each for a respective one of the hook pins 255, 257. FIGS. 1, 5, 7, and 9 to 11 show the hook pins 255, 257 in a horizontal, locking orientation and FIG. 8 shows the hook pins 255, 257 pivoted into an orientation at an angle to horizontal that, for example, would exist when the bed extension 200 is in the stowed configuration shown in FIG. 3.

    [0073] Even though the adjoining edge 216 rests at a vertical side of the read edge of the lid 102 of the cooler, the shape of the hook slots 105, 107 and the hook pins 255, 257 prevent the adjoining panel 210 from moving away from the orientation shown in FIG. 2 when the hook pins 255, 257 are properly installed in the hook slots 105, 107. First, the distal hook portion of each hook pin 255, 257 prevents the adjoining panel 210 from moving parallel to the top surface 104 in the plane of the lid 102. Thus, the adjoining panel 210 is locked from moving away from the lid 102. Second, the lower interior surface of the hook slot 105, 107 prevents the lower surface of the hook pin 255, 257 from moving downwards, orthogonal to the top surface 104. Thus, the adjoining panel 210 is locked from moving below the lid 102. This secures the adjoining panel 210 with respect to the lid 102 in all three dimensions. In this exemplary embodiment, therefore, the hook pins 255, 257 and the hook slots 105, 107 for, together, a form-locking connection. A form-locking or form-fitting connection is one that connects two elements together due to the shape of the elements themselves, as opposed to a force-locking connection, which locks the elements together by force external to the elements.

    [0074] It is noted that lids of coolers are typically made of a plastic material having some flexing and elastically deformative properties. Accordingly, if the lid 102 is made of such materials, the interior of one or more of the hook slots 105, 107 can have an inwardly projecting boss 106 on either side of the channel or both sides (see, for example, FIG. 8A) and the channel can be deep enough so that the hook pins 255, 257, when fully seated within the channel of the hook slots 105, 107, can have a centerline 258 that is below the centerline 108 of the bosses. When such a configuration with bosses 106 is used, a resistance to entry in the hook slots 105, 107 is provided, where each hook pins 255, 257 must be pressed into the hook slots 105, 107 to move the opposing bosses 106 outwards just far enough to have the hook pin 255, 257 pass the centerline 108 of the bosses 106 and, after passing that centerline 108, the hook pin 255, 257 becomes removably captured between the lower surface of the hook slots 105, 107 on the bottom of the hook pin 255, 257, the side walls of the hook slots 105, 107 on the left and right sides of the hook pin 255, 257, and the bottom surfaces of the bosses 106 on the top side of the hook pin 255, 257. This, in essence, provides both a force-locking and form-locking connection between the hook pins 255, 257 and the hook slots 105, 107.

    [0075] One exemplary embodiment of the bed extension 200, shown in FIGS. 9 to 11, has a width of 47 inches (119.4 centimeters), a height of each panel 210, 220 of 25.95 inches (65.91 centimeters) (for a total of 51.90 inches (131.8 centimeters)), and a depth or thickness of 1.5 inches (3.81 centimeters).

    [0076] FIGS. 12 to 14 illustrate an exemplary embodiment of a modular leg assembly 300. The leg assembly 300 comprises a telescoping leg 310 formed from an outer pole 312, an inner pole 314, a lock ring 316, and a foot 318. The inner pole 314 slides within the outer pole 312 and the lock ring 316 connects the two poles 312, 314 by fixing the relative distances when turned in one direction and allowing relative movement when rotated in the opposite direction. In an exemplary embodiment, the poles 312, 314 are of aluminum but they can be of any desirable material. The foot 318 is made from a material that prevents skidding along the ground, for example, rubber. An adjoining panel clamp 320 is connected fixedly to the top of one of the poles at a connector 322, which, in this exemplary embodiment, connects to the outer pole 314. The clamp 320 has an outer part 324 that surrounds the bed extension 200 (e.g., at the distal panel 220) and an internal adjustable clamp block 326 that, together with a screw 328, moves the top surface of the clamp block 326 with respect to the interior bottom surface of the top arm of the outer part 324 so that, when turned in one direction, the block 326 moves upwards and towards the top arm of the outer part 324 and, when turned in the opposite direction, the block 326 moves downwards and away from the top arm of the outer part 324.

    [0077] In an exemplary embodiment, the block 326 can be approximately 0.5 inches (approximately 1.27 centimeters) in height and approximately 3 inches (approximately 7.62 centimeters) square and the top and bottom surfaces of the outer part 324 are also approximately 3 inches (approximately 7.62 centimeters) square. The top and bottom surfaces of the outer part 324 form a C-shape that is approximately 2 inches (approximately 5.08 centimeters) in height. The outer pole 312 can be about 0.75 inches (about 1.905 centimeters) in outer diameter and the inner pole 314 can be about 0.63 inches (about 1.6 centimeters) in outer diameter.

    [0078] FIGS. 15 to 21 illustrate one exemplary embodiment of the cooler 100 with a lid 102 having connection areas 115, 117 with the hook slots 105, 107.

    [0079] In an exemplary embodiment, the cooler 100 can be approximately 12 inches to 13 inches (30.48 to 33.02 centimeters) in total overall height and approximately 47 inches by 26 inches (119.4 by 66.04 centimeters) in footprint although it can have any other size.

    [0080] It is noted that various individual features of the inventive processes and systems may be described only in one exemplary embodiment herein. The particular choice for description herein with regard to a single exemplary embodiment is not to be taken as a limitation that the particular feature is only applicable to the embodiment in which it is described. All features described herein are equally applicable to, additive, or interchangeable with any or all of the other exemplary embodiments described herein and in any combination or grouping or arrangement. In particular, use of a single reference numeral herein to illustrate, define, or describe a particular feature does not mean that the feature cannot be associated or equated to another feature in another drawing figure or description. Further, where two or more reference numerals are used in the figures or in the drawings, this should not be construed as being limited to only those embodiments or features, they are equally applicable to similar features or not a reference numeral is used or another reference numeral is omitted.

    [0081] The foregoing description and accompanying drawings illustrate the principles, exemplary embodiments, and modes of operation of the systems and methods. However, the systems and methods should not be construed as being limited to the particular embodiments discussed above. Additional variations of the embodiments discussed above will be appreciated by those skilled in the art and the above-described embodiments should be regarded as illustrative rather than restrictive. Accordingly, it should be appreciated that variations to those embodiments can be made by those skilled in the art without departing from the scope of the systems and methods as defined by the following claims.