Piezoelectric Accelerometer with Wake Function
20220308084 · 2022-09-29
Inventors
Cpc classification
H10N30/802
ELECTRICITY
H04R2460/03
ELECTRICITY
H04R17/00
ELECTRICITY
International classification
Abstract
A sensor device that senses proper acceleration. The sensor device includes a substrate, a spacer layer supported over a first surface of the substrate, at least a first tapered cantilever beam element having a base and a tip, the base attached to the spacer layer, and which is supported over and spaced from the substrate by the spacer layer. The at least first tapered cantilever beam element tapers in width from the base portion to the tip portion. The at least first cantilever beam element further including at least a first layer comprised of a piezoelectric material, a pair of electrically conductive layers disposed on opposing surfaces of the first layer, and a mass supported at the tip portion of the at least first tapered cantilever beam element.
Claims
1-23. (canceled)
24. A packaged micro electromechanical system (MEMS) device comprises: a package having a compartment; a MEMS device disposed in the compartment; and a MEMS die disposed in the compartment, the MEMS die supporting a MEMS accelerometer and a MEMS microphone.
25. The packaged MEMS device of claim 24 wherein the MEMS device further comprises: a circuit coupled to an output of the MEMS accelerometer and an output of the MEMS microphone, with the circuit functioning to combine output signals from the MEMS accelerometer and the MEMS microphone into a single, combined output signal.
26. The packaged MEMS device of claim 24 wherein the MEMS device further comprises: a first band-pass filter coupled to the output of the MEMS accelerometer; and a second band-pass filter coupled to the output of the MEMS microphone.
27. The packaged MEMS device of claim 26 wherein the first band-pass filter has cut-off frequencies of about 100 Hz and 2000 Hz; and the second band-pass filter has cut-off frequencies of about 2000 Hz and 8000 Hz.
28. The packaged MEMS device of claim 26 wherein the MEMS device further comprises: a first amplifier coupled to the first band-pass filter that provides signal gain to the signal from the first band-pass filter; and a second amplifier coupled to the second band-pass filter that provides signal gain to the signal from the second band-pass filter.
29. The packaged MEMS device of claim 28 wherein the MEMS device further comprises: a circuit that combines the signals from the first and second amplifier into a single output signal.
30. The packaged MEMS device of claim 24 wherein the MEMS device senses both acceleration and sound produced by a user's voice.
31. The packaged MEMS device of claim 24 wherein the packaged MEMS device further comprises: an earbud of a pair of earbuds, with the MEMS accelerometer used to sense vibrations from the vocal cords and the MEMS microphone used to sense acoustic sound through the air.
32. The packaged MEMS device of claim 24 wherein the MEMS accelerometer, comprises: a spacer layer; at least a first tapered cantilever beam element having a base and a tip, the base attached to the spacer layer, and which at least first tapered cantilever beam element is supported over and spaced from the MEMS die by the spacer layer, with the at least first tapered cantilever beam element tapering in width from the base portion to the tip portion, and with the at least first cantilever beam element further comprising: at least a first layer comprised of a piezoelectric material; and a pair of electrically conductive layers disposed on opposing surfaces of the first layer.
33. The packaged MEMS device of claim 32 wherein the pair of electrically conductive layers has an electrical discontinuity to provide an electrically active portion of the at least first tapered cantilever beam element and an electrically inactive portion of the at least first tapered cantilever beam element, with the MEMS device further comprising: a mass element supported at the tip portion of the at least first tapered cantilever beam element.
34. The packaged MEMS device of claim 32 wherein the at least first tapered cantilever beam element is configured to have the base region taper to an intermediate neck region, and from the intermediate neck region expand to a wide intermediate region, and from the wide intermediate region taper to the tip portion, and the pair of electrically conductive layers having an electrical discontinuity to provide an electrically active portion of the tapered cantilever beam element and an electrically inactive portion of the tapered cantilever beam element.
35. The packaged MEMS device of claim 32 further comprising: a plurality of tapered cantilever beam elements that includes the at least first tapered cantilever beam element; and a plurality of mass elements supported at tip portions of the plurality of tapered cantilever beam elements.
36. The packaged MEMS device of claim 35 wherein the plurality of tapered cantilever beam elements includes plural pairs of electrically conductive layers disposed on surfaces of plural layers of a piezoelectric material.
37. The packaged MEMS device of claim 35 wherein the plural pairs of electrically conductive layers have electrical discontinuities to provide electrically active portions of the plurality of tapered cantilever beam elements and electrically inactive portions of the plurality of tapered cantilever beam elements, with the plurality of mass elements supported on electrically inactive portions of the plurality of tapered cantilever beam elements.
38. The packaged MEMS device of claim 37 wherein the plurality of mass elements are supported over electrically inactive portions of the plurality of tapered cantilever beam elements.
39. The packaged MEMS device of claim 32 further comprising: a plurality of tapered cantilever beam elements that have tip portions, and which includes the at least first tapered cantilever beam element; and a single mass supported on tip portions of the plurality of tapered cantilever beam elements.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0044] Piezoelectric devices have an inherent ability to be actuated by stimulus even in the absence of a bias voltage due to the so called “piezoelectric effect” that cause a piezoelectric material to segregate charges and provide a voltage potential difference between a pair of electrodes that sandwich the piezoelectric material. This physical property enables piezoelectric devices to provide ultra-low power detection of a wide range of stimulus signals.
[0045] Micro Electro-Mechanical Systems (MEMS) can include piezoelectric devices and capacitive devices. Accelerometers fabricated as capacitive devices require a charge pump to provide a polarization voltage, whereas piezoelectric devices such as piezoelectric accelerometers do not require a charge pump. The charge generated by the piezoelectric effect is generated due to stimulus causing mechanical stress in the material. As a result, ultra-low power circuits can be used to transfer this generated charge through simple gain circuits.
[0046] Referring now to
[0047] In this embodiment of the accelerometer 10 the piezoelectric sensor element 12 includes 14 interdigitated cantilevers elements 14a-14n. A greater or lesser number of cantilever beam elements can be provided. A first one 14a of the tapered cantilever beam elements 14a-14n has the base 15a supported at a first edge 16a of the piezoelectric accelerometer sensor device 10 and has the tip portion 17a at a second edge 16b of the piezoelectric accelerometer sensor device 10. An immediately adjacent one 14b of the tapered cantilever beam elements 14a-14n is interdigitated with the first one 14a of the tapered cantilever beam elements 14a-14n, and which adjacent one 14b of the tapered cantilever beam elements 14a-14n has the base 15b supported on the second, opposing edge 16b of the piezoelectric accelerometer sensor device 10 and has the tip at the first edge 16a of the piezoelectric accelerometer sensor device 10.
[0048] Each of the tapered cantilever beam elements 14a-14n has its base 15a-15n portion supported on and attached to the respective one of the first 16a or second edges 16b of the piezoelectric accelerometer sensor device 10. Electrically conductive members (generally 20) are shown successively coupling alternating ones of the tapered cantilever beam elements 14a-14n, in an electrically series arrangement into one of a pair of groupings.
[0049]
[0050] Referring now to
[0051] Referring now also to
[0052] Referring to
[0053] Referring to
[0054] Referring now also to
[0055] The cantilever beam element 14a′ also has the break 44a in the first conductive layer 30a, the break 44b in the second conductive layer 34a and the break 44c in the third conductive layer 38a. The breaks 44a-44c are electrically isolating regions (e.g., removed portions of the respective conductive layers 30a, 34a, 38a), which may be filled in with piezoelectric layer portions 32a, 36a. The breaks 44a-44c provide the active portion 46a of the cantilever beam element 14a′ and the inactive or passive portion 48a of the cantilever beam element 14a. (Similarly active and inactive portions are provided for the other cantilever beam elements (e. g., the cantilever beam elements 14b-14n, as illustrated for
[0056] In all material respects the cantilever beam element 14a′ is the same as cantilever beam element 14a (
[0057] Referring to
[0058] Referring to
[0059] Referring to
[0060] The piezoelectric accelerometer sensor device 10 with the piezoelectric sensor element 12 optimizes an output signal of the piezoelectric accelerometer sensor device 10 for a selected mechanical shock survivability limit.
[0061] In order to accomplish shock level optimization, the piezoelectric sensor element 12 optimizes stress distribution. This stress distribution optimization results from recognizing that the output signal that is optimized is not simply output voltage (or sensitivity), but is actually output energy (E), and that for a given acceleration level, the output energy (E) is defined as:
E=½.Math.C.Math.V.sup.2
where C is the device capacitance and V is the output voltage.
[0062] Given that the output energy is proportional to C.Math.V.sup.2 the piezoelectric accelerometer sensor device 10 has the piezoelectric sensor element 12 configured to distribute or spread, uniformly, a high stress level that could result from, e.g., a mechanical shock across a large surface area and thus avoid stress peaks that could cause the material of the piezoelectric sensor element 12 to fracture.
[0063] This uniform distribution of stress is provided by several mechanisms. One mechanism, as illustrated in
[0064] Another mechanism, as illustrated in
[0065] Another mechanism involves using a denser material at the tip end or the inactive portions of the tapered cantilever beams 14a-14n.
[0066] A uniform stress level can be provided by tapering a cantilever with a mass at the tip. In a cantilever of uniform width with a mass placed at its tip, the peak stress is located at the base and the stress gradually reduces from the base to the tip. By making the base wider than the tip, the stress in the material can be uniform across the entire structure. Further, these devices can be closely packed into a given area by interdigitating these tapered cantilever beams 14a-14n.
[0067] In general, these mechanisms are or can be used together. That is, the tapered cantilever beams 14a-14n have the active portions and the passive portions. The passive portions 48a-48n of the tapered cantilever beams 14a-14n carry the added mass, and in some embodiments, either the passive portions 48a-48n and/or the added mass are comprised of a thicker and/or more dense material than the active portions 46a-46n of the tapered cantilever beams 14a-14n. Using a more dense material can minimize the area supporting the added mass.
[0068] As more mass is added to ends of the tapered cantilever beams 14a-14n, the resonance frequency of the tapered cantilever beams 14a-14n decreases, and the mechanical stress in the material increases. It is desirable to minimize the area consumed by this added mass in order to maximize the area used for the active part of the sensor. Thus, as mentioned above, using a denser material than the active portion or a thicker material will tend to minimize the area used by the mass. In this way, a more complex process with additional layers can lead to improved performance for a given sensor area by increasing the mass density. For example, by adding a thick metal layer such as aluminum to the tip of the plates, the sensitivity can be increased. Another example would be adding a portion of the substrate (Si) to the non-active portion of the cantilever beam element 14a. Other examples are possible.
[0069] The tapered cantilever beams 14a-14n each are comprised of three electrode layers 30a, 34a, 38a sandwiching two piezoelectric layers 32a, 36a. In other embodiments, the tapered cantilever beams can be fewer than or more than fourteen cantilever beams. In other embodiments, the tapered cantilever beams can be comprised of more than three electrode layers sandwiching more than two piezoelectric layers, e.g., four electrode layers sandwiching three piezoelectric layers, etc.
[0070] Suitable materials for the electrodes layers include refractory metals such as molybdenum (Mo) titanium, vanadium, chromium, tungsten, zirconium, hafnium, ruthenium, rhodium, osmium and iridium, and metals such as platinum. Suitable piezoelectric materials include aluminum nitride (AlN). Other piezoelectric materials could be used, such as lead zirconate titanate (PZT). One specific combination is Mo and AlN, but Sc—AlN (Scandium-doped Aluminum nitride and PZT could be used in place of AlN). The electrodes have a discontinuity about half way down the length of the cantilever. This discontinuity separates the portion of the beam that electrically contributes to the output from that which does not. The portions that actively contribute to the output are referred to above as the active portions 46a-46n or active areas, and the portions that do not electrically contribute are referred to above as the passive 48a-48n or inactive portions or area.
[0071] The break between the active and inactive areas is along a line of constant stress (here, stress σ is defined as σ=σ.sub.xx+σ.sub.yy). The demarcation between active 46a-46n and inactive 48a-48n areas of the beam are the lines of constant stress that maximize the output energy (E) given by (E=½ .Math.C.Math.V.sup.2) for a given acceleration.
[0072] The fourteen cantilever beams 14a-14n are electrically connected in series via conductors to increase the output voltage generated by the piezoelectric sensor element 12 but at a lower capacitance for piezoelectric sensor element 12.
[0073] In an illustrative example of the piezoelectric sensor element 12, the piezoelectric sensor element 12 has fourteen cantilevers wired in series. In the embodiment, the piezoelectric sensor element 12 is comprised of Mo and AlScN and has an active length of 320 microns, an inactive length of 336 micron, and a width at its maximum width of 164 microns. The piezoelectric sensor element 12 has two piezoelectric material AlScN layers each having a thickness of 0.5 microns and the Mo conductors have a thickness of 20 nano-meters. The piezoelectric sensor element 12 of this example could produce an output voltage of approximately 1.6 mV/g (where g is gravitation acceleration) and a capacitance of approximately 1.27 pF. Of course, other examples could be used.
[0074] The piezoelectric sensor element 12 could provide an accelerometer 10 having a resonance frequency of approximately 3 kHz, giving the accelerometer 10 relatively more bandwidth of at least 1 kHz, than typical piezoelectric and/or capacitive based accelerometers, and thus such piezoelectric sensor element 12 could be used to provide a class of accelerometers commonly referred to as “voice accelerometers.” In other embodiments the resonance frequency can be e.g., around 5 kHz.
[0075] These voice accelerometers, when placed into an earbud-style headset, sense voice by picking up the vibrations that are transmitted from the vocal chords, through the skull, to the headset while speaking. Typically, voice accelerometers are used to filter audio coming through a microphone or alone as voice pickup in noisy environments. Because the voice accelerometer is much less sensitive to external noise than a microphone, the voice accelerometer can be used to filter the microphone signal and reduce background noise.
[0076] The piezoelectric sensor element 12 used in the accelerometer 10 in combination with a low power wake-up circuit can provide a low-power wake-up voice accelerometer. As mentioned, this piezoelectric accelerometer outputs a voltage without a need for a bias voltage or bias charge. Therefore, it can be combined with low power circuitry and function as a wake-up for a low power headset with a voice interface.
[0077]
[0078]
[0079] Referring now to
[0080] The output from accelerometer 10 is an output charge or voltage signal that is fed to a band pass filter BPF 82. For a low-power wake-up voice accelerometer application, the band pass filter 82 is used prior to comparing the signal from the accelerometer 10 to a threshold, to filter out effects caused from low frequency motion that would be sensed by the accelerometer and that would otherwise exceed the threshold. The output from the band pass filter 82 is fed to an input of the low power detection circuit 84.
[0081] The detection circuit 84 includes a source follower stage 86 that transforms charge generated by low-power wake-up voice accelerometer 80 (post band pass filtering from band pass filter 82), and provides gain to the band pass filtered signal for the next stage (e.g., a latched comparator stage) 88. The latched comparator 88 includes a latch comparator and is used to compare the output of the source follower 86 stage to a reference voltage that is chosen to target a specific minimum acceleration level. Once this level has been sensed, the latched comparator 88 latches the event, and provides a signal indicating such. The latched comparator uses positive feedback to effectively act as a memory cell.
[0082] In a variation, latched comparator 88 is configured to detect when the acoustic input (or VIN) satisfies one or more specified criteria. There are various types of criteria that the detection circuit 80 can be configured to detect. These criteria include, e.g., voice criteria (detection of voice), keyword criteria (e.g., detection of keywords), ultrasonic criteria (e.g., detection of ultrasonic activity in proximity to our surrounding the transducer or acoustic device), criteria of detecting footsteps, mechanical vibrations/resonances, gunshots, breaking glass, and so forth.
[0083] In this example, a bandwidth of the preamplifier stage (e.g., implemented by the preamplifier) determines a spectrum of input signals that trigger the comparator stage implemented by the latched comparator 88. Ultra-Low Power electronics typically have bandwidths still acceptable for the audio range. Also, impulse events trigger a broad spectrum increase in energy, acceptable for triggering with the comparator.
[0084] Once power is removed from the latched comparator, the information that was latched is cleared or lost, while memory, e.g., static random access memory (SRAM)
[0085] Referring now to
[0086] In some implementations, the processing device 90 performs the function of a threshold detector to detect when an acoustic input to the voice accelerometer equals or exceeds a threshold level, e.g., by detecting when the DO equals or exceeds an amplitude level or is within a frequency band. Because in such an implementation detection is performed by the processing device 90, rather than being included in the acoustic device, e.g., hybrid integrated voice accelerometer, the processing device 90 needs to remain powered on to detect the audio stimulus.
[0087] Referring now to
[0088] The ASIC 114 functions to combine output signals from the MEMS accelerometer 10 and the MEMS microphone 112 into a single, combined output signal. The MEMS accelerometer 10 and the MEMS microphone 112 are coupled to the (ASIC) 114, for example, by wire bonds 110a, 110b and 112a, 112b, as shown. Also shown are other wire bonds (not referenced) that can be coupled to other circuit elements such as device circuitry of a device (not shown) that would incorporate the MEMS device 100, as well as power connections, etc.
[0089] As mentioned above, the voice accelerometer signal is often combined with a microphone signal in order to provide a lower noise representation of a user's voice. Some of the unique aspects of the accelerometer 10 that makes it ideally suitable for such an application include that the accelerometer 10 is fabricated by the same process as the microphone 112, while, at the same time, the accelerometer 10 is relatively insensitive to dust particles, etc., compared to an equivalent capacitive accelerometer.
[0090] The accelerometer 10 can be built on the same MEMS die and packaged in the same MEMS package as the MEMS microphone 112. Furthermore, the accelerometer 10 and the MEMS microphone 112 can share the same ASIC that combine the signals from the microphone and the accelerometer into a single representation of the user's voice.
[0091] Referring now to
[0092] The outputs from the amplifier 114b and the amplifier 114d are combined, e.g., these signals could be coupled to a third amplifier 114e that combines these output signals into a single output signal (S.sub.out) that represents a user's voice. Other approaches could be used.
[0093] The MEMS device 100 has the accelerometer 10 fabricated by the same process as the microphone 112a. The MEMS device 100 is packaged in a single package that houses both the accelerometer 10 (that has a relatively high resonance frequency and optimized to withstand relatively high mechanical shock levels) and the microphone 112, and which share the same MEMS die 108. This MEMS device 100 can sense both acceleration and sound produced by a user's voice, and thus improve the quality of a signal representative of the user's voice, as the accelerometer 10 is acting as a voice accelerometer.
[0094] The MEMS device 100 that has the voice accelerometer 10 can be fabricated by the same process as the microphone 112a, but does not necessarily need to combine their respective signals. For example, the MEMS device 100 could have, for example, separate amplifier stages for the voice accelerometer 10 and the microphone 112a, or the MEMS device 100 could use the voice accelerometer 10 for wake-up and use the microphone signal output for voice. Therefore, the MEMS device 100 could have two outputs, one for the voice accelerometer 10 and the microphone 112a. For example, the MEMS device 100 can be part of a remote control with the MEMS accelerometer 10 used to determine if the remote control has been picked up and the MEMS microphone 112a used for voice commands. A similar arrangement/use can be provide if the MEMS device 100 is used in a smartphone, etc.
[0095] A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.