VACUUM GRIPPER, FEED UNIT, AND METHOD FOR CONVEYING FLAT COMPONENTS
20220032478 · 2022-02-03
Assignee
Inventors
Cpc classification
B21D43/18
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0683
PERFORMING OPERATIONS; TRANSPORTING
B65G61/00
PERFORMING OPERATIONS; TRANSPORTING
B65G47/918
PERFORMING OPERATIONS; TRANSPORTING
B65G47/914
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J15/06
PERFORMING OPERATIONS; TRANSPORTING
B25J15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to an automated vacuum gripper, a feed unit and a method for conveying flat components (3). The vacuum gripper (1) comprises a support part (5), at least one support part element (7), a plurality of first suction elements (4′), which are arranged at the at least one support part element (7) and define a first suction plane; at least one bearing assembly (28) and at least one actuating assembly (29), wherein the at least one support part element (7) is pivotably mounted at the support part (5) by means of the at least one actuating assembly (29) about the at least one bearing assembly (28). The plurality of second elements (4) is arranged at the support part (5) and defines a second suction plane (19). The at least one support part element (7) with its first suction plane defined by the plurality of first suction elements (4′) is pivotable from a standby position that is at an angle relative to the second suction plane into a working position that is congruous with the second suction plane, and vice versa.
Claims
1-21. (canceled)
22: A feed unit (32), in particular for flat components (3), such as sheet metal parts or metal plates, to a bending machine (34) of a bending unit (33), comprising a frame-like support structure (35); a vacuum gripper (1) for flat components (3), comprising a support part (5), at least one support part element (7), a plurality of first suction elements (4), which plurality of first suction elements (4′) are arranged at the at least one support part element (7) and define a first suction plane (19), a portal-like guiding structure (36) for the vacuum gripper (1), which guiding structure (36) is associated with the frame-like support structure (35); a conveyor section (37) running in the lateral parts (39) of the frame-like support structure (35); wherein the vacuum gripper (1) additionally comprises at least one bearing assembly (28) and at least one actuating assembly (29), wherein the at least one support part element (7) is pivotably mounted at the support part (5) by means of the at least one actuating assembly (29) about the at least one bearing assembly (28), and the vacuum gripper (1) with a plurality of second suction elements (4) is arranged at the support part (5), wherein the plurality of second suction elements (4) define a second suction plane (19), and wherein the at least one support part element (7) with its first suction plane (19′) defined by the plurality of first suction elements (4′) can be pivoted about the at least one bearing assembly (28) from a standby position (30) that is at an angle relative to the second suction plane (19) into a working position (31) that is congruous with the second suction plane (19), and vice versa; the conveyor elements (38) forming the conveyor section (37) are retractable and extendable relative to a storage unit (40) of the feed unit (32).
23: The feed unit (32) according to claim 22, wherein the portal-like guiding structure (36) for a vacuum gripper (1) has a support arm (6), which is movable, preferably multiaxially, and at which the vacuum gripper (1) is arranged.
24: The feed unit (32) according to claim 22, wherein the vacuum gripper (1) is hingedly mounted at the support arm (6) about a horizontal hinge axis (41).
25: The feed unit (32) according to claim 22, wherein on the side or front face of the support part (5) and/or support part element (7) opposite of the second and/or first suction elements (4′, 4), a means for measuring the thickness (42) of a flat component is provided.
26: The feed unit (32) according to claim 22, wherein on the side of the support part (5) and/or support part element (7) opposite of the second and/or first suction elements (4′, 4), a pressing means (43) for a flat component (3) is provided.
27: The feed unit (32) according to claim 22, wherein on the side of the support part (5) and/or support part element (7) opposite of the second and/or first suction elements (4′, 4), a combined pressing and thickness measurement means (42, 43) for a flat component is provided.
28: The feed unit (32) according claim 25, wherein the thickness measurement means (42) comprises a bent measuring finger (44) provided for being applied to a flat component (3) to be measured.
29: The feed unit (32) according claim 28, wherein the pressing means (43) is configured for controlled activation and deactivation of a pressing force towards the measuring finger (44) and for increasing and reducing a retention force of the vacuum gripper (1) towards a flat component.
30: The feed unit (32) according to claim 22, wherein the conveyor elements (38) of the conveyor section (37) are adapted for moving under a flat component (3) from a position at least partially or one-sidedly lifted by means of the vacuum gripper (1) and receive it in a load-absorbing manner.
31: The feed unit (32) according to claim 22, wherein the first suction elements (4′) of the support part element (7) have the same dimensions relative to one another with regard to height and/or diameter.
32: The feed unit (32) according to claim 22, wherein the second suction elements (4) of the support part (5) have different dimensions relative to one another with regard to height and/or diameter.
33: The feed unit (32) according to claim 22, wherein the first suction elements (4′) are connected to a first vacuum circuit (9) and that the second suction elements (4) are connected to a second vacuum circuit (11).
34: The feed unit (32) according to claim 22, wherein the actuating assembly (29) comprises a mechanical and/or pneumatic actuator.
35: The feed unit (32) according to claim 22, wherein the support part element (7) comprises multiple individual support part elements (7), which are hingedly connected to each other.
36: The feed unit (32) according to claim 22, wherein on opposite sides of the support part (5), one support part element (7) is respectively provided.
37: A method for conveying flat components (3), in particular sheet metal parts or metal plates, to a bending machine (34) of a bending unit (33), comprising the following steps: providing the feed unit (32) according to claim 22; shifting the at least one support part element (7), starting from a first suction plane (19′) defined by the plurality of first suction elements (4), from a standby position (30) that is at an angle relative to the second suction plane (19), into a working position that is congruous with the second suction plane (19); picking (31) a component (3) up by means of the vacuum gripper (1); moving conveyor elements (38) of the conveyor section (37) from the storage unit (40) of the feed unit; receiving the component (3) by means of conveyor elements (38) of the conveyor section; releasing the vacuum gripper (1) from the component (3); conveying the component (3) on the conveyor section (37) to the bending unit (33); transferring the component to the bending unit (33).
38: The method for conveying flat components (3) according to claim 37, after the component (3) has been picked up from a component stack (45), the component thickness is measured.
39: The method for conveying flat components (3) according to claim 37, wherein after the component (3) has been picked up from a component stack (45), a pressing means (43) engages with the bottom side of the component (3).
40: The method for conveying flat components (3) according to claim 37, wherein the conveyor elements (38) of the conveyor section (37) move under a flat component (3) from an at least partially or one-sidedly lifted position shifted by means of the vacuum gripper (1) and receive it in a load-absorbing manner.
41: The method for conveying flat components (3) according to claim 37, comprising the following steps: clearing a pick-up location (25) for component stacks (45) underneath a conveyor section (37) by moving all or individual ones of the conveyor elements (38) of the conveyor section (37) into the storage unit (40) of the feed unit, which is arranged at a front face of a support structure (35); moving the vacuum gripper (1) to a component stack (45) by means of the portal-like guiding structure (36), which component stack (45) comprises components (3) of dimensions required for further processing; adjusting the vacuum gripper (1) into the working width required for gripping the components (3) and into a working position (31) by pivoting support part elements (7) about a bearing assembly (28) by means of an actuating assembly (29), wherein the vacuum gripper (1) only engages partially, preferably in a front area relative to the component longitudinal axis; applying a vacuum to the suction elements (4, 4′) for picking up the component (3), and lifting the component (3) by moving the vacuum gripper (1) in the y-direction of the feed unit (32), wherein the vacuum gripper (1) is pivoted about the hinge axis (41) at the support arm (6); successively moving the conveyor elements (38) of the conveyor section (37) under the component (3), which is in an angled position above the support structure (35), by extending the conveyor elements (38) from the storage unit (40) of the feed unit; cutting off the vacuum at the vacuum gripper (1) when the conveyor elements (38) of the conveyor section (37) have completely moved under the component (3), and transferring the component (3) to the conveyor section (37) for further conveying of the component (3).
Description
[0073] For better understanding of the invention, the latter is explained in detail with reference to the following figures.
[0074] The following is shown in highly simplified, schematic representation:
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[0086] First of all, it should be noted that in the embodiments described in different ways, identical parts are given identical reference numbers or identical component names, and the disclosures contained in the entire description may be correspondingly applied to identical parts with identical reference numbers or identical component names. Moreover, the position indications used in the description, such as at the top, at the bottom, lateral, etc. directly refer to the figure shown and described, and, if a position changes, said position indications are to be correspondingly applied to the new position.
[0087] In
[0088] As can be seen from
[0089] In
[0090] Furthermore, a schematic arrangement of elements of an optical and/or acoustic warning device 20 at the machine tool 2 can be seen in
[0091] In
[0092] From
[0093] The component 3, which is shown by way of example in
[0094] In addition, the position of two second sensor devices 17 at the support part 5 can be seen from
[0095] In the event of an interruption or even already in the event of a settable vacuum loss of the first vacuum circuit 9, the system controller 14 may give an alarm, which at least causes a switching element, which is not shown, to activate the second vacuum circuit 11. The alarm may also be given additionally or independently when a relative movement of the component 3 is detected by the at least one second sensor device 17.
[0096] It can particularly clearly be seen from
[0097]
[0098] In this regard, in
[0099] In
[0100] A possible embodiment of a vacuum gripper 1 with a support part 5 having adjustable suction elements 4 is outlined in
[0101] It is also possible that the suction elements 4 are height-adjustably and/or pivotably attached relative to the support part 5 and/or a holding element 27. Such an embodiment is not shown here as for the person skilled in the art, the teaching should be sufficient that unevenness and/or distortion of the component may be compensated this way.
[0102] In addition, or as an independent embodiment, it may be advantageous if the support part 5 of the vacuum gripper 1 has one or multiple support part elements 7, which are pivotably or rotatably attached to the support part 5. Such a possible embodiment is shown in
[0103] The vacuum grippers 1 shown in
[0104]
[0105] It can be seen from
[0106] In this regard, the vacuum gripper 1 is associated via a support arm 6 with a portal-like guiding structure 36, along which the vacuum gripper 1 is movable in the x-direction of the feed unit in a controlled manner.
[0107]
[0108] To further increase flexibility of the vacuum gripper 1 with respect to the component width to be handled, in an advantageous embodiment, the support part elements 7 may comprise multiple individual support part elements 7′, which are schematically indicated in
[0109]
[0110] By contrast to the variant shown in
[0111] Apart from the diameter, the suction elements 4, 4′ may also have different heights with respect to their suction or operating direction. However, this is not shown in detail in the figures.
[0112]
[0113] The lateral parts 39 of the support structure 35 are adapted for guiding conveyor elements 38 of a conveyor section 37. Individual ones or all of the conveyor elements 38 may be moved into a storage 40 in order to clear a pick-up location 25 underneath the conveyor section 37.
[0114] As soon as all or individual ones of the conveyor elements 38 have moved into the storage 40, a vacuum gripper 1 may receive components 3 that lie on component stacks 45. In this regard, the component stacks 45 are stored at a pick-up location 25, which is underneath the support structure 35, in which the conveyor section 37 is guided in the lateral parts 39.
[0115] As can be seen from
[0116] As can be seen from
[0123] The information which component dimensions are required for processing on a bending machine 34 and moving and adjusting a vacuum gripper 1 based thereon are performed by an electronic control, which is not described in detail.
[0124] It is also possible to provide, laterally at the support structure 35, a stop element, which is not shown in detail, by means of which a component 3 that has been transferred to the conveyor section 37 may be aligned or oriented as planned. In this regard, a stop element configured as a guiding beam may be moved along the x-axis of the feed unit 32, preferably in a controlled manner.
[0125] In addition, in
[0126] To ensure that the vacuum gripper 1 has picked up a component 3 of a thickness required for further processing, the thickness may either be checked by means of the thickness measurement means 42 measuring the front face of the component 3, or by means of the aforementioned measuring finger 44.
[0127] When a preferably bent measuring finger 44 is used, the thickness of the component 3 is determined via the angular position of the measuring finger 44 relative to its pivot bearing based on the ratio between the component thickness and the angular position of the measuring finger 44, which ratio is stored in the controller, which is not described in detail. By measuring the component thickness, it may also be ensured that only one single component 3 has been picked up by the vacuum gripper 1.
[0128] In this regard, the measuring finger 44 may simultaneously be used as pressing means 43 by applying additional pressing or retention force to the component 3 by means of the bent measuring finger 44. In this process, this pressing or retention force may be selected such that the measuring finger 44 is merely applied, and excessive tilting of the component 3 relative to the suction elements 4, 4′ is thus prevented.
[0129] In
[0130] Finally, an overall system comprising a feed unit 32 and a bending unit 33 is shown in
[0131] In the area of the bending unit 33, a component 3 is once again transferred from the conveyor section 37 to the bending unit 33, where the component 3 is processed in a bending machine 34.
[0132] The illustrations of
[0133] The scope of protection is determined by the claims. However, the description and the drawings are to be used for construing the claims. The individual features or feature combinations of the different embodiments shown and described may constitute independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0134] All indications of ranges of values in the present description are to be understood such that they also include any and all sub-ranges therefrom; for example, the indication 1 to 10 is to be understood such that all sub-ranges are included, starting at the lower limit 1 up to the upper limit 10, i.e. all sub-ranges start with a lower limit of 1 or larger and end at an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1, or 5.5 to 10.
[0135] As a matter of form, it should finally be noted that for better understanding of the structure, some of the elements have been represented unscaled and/or enlarged and/or in reduced size.
TABLE-US-00001 List of reference numbers 1 Vacuum gripper 2 Machine tool 3 Component 4' First suction elements 4 Second suction elements 5 Support part 6 Support arm 7′ Individual support part element 7 Support part element 8 First vacuum generator 9 First vacuum circuit 10 Second vacuum generator 11 Second vacuum circuit 12 First group 13 Second group 14 System controller 15 Compressed air supply 16 First sensor device 17 Second sensor device 18 Vacuum tank 19′ First suction plane 19 Second suction plane 20 Optical and/or acoustic warning device 21 Environment monitoring means 22 Area of movement /machining area 23 Surface 24 Cutout 25 Pick-up location 26 Deposition location 27 Holding element 28 Bearing assembly 29 Actuating assembly 30 Standby position 31 Working position 32 Feed unit 33 Bending unit 34 Bending machine 35 Support structure 36 Portal-like guiding structure 37 Conveyor section 38 Conveyor element 39 Lateral part 40 Storage 41 Hinge axis 42 Thickness measurement means 43 Pressing means 44 Measuring finger 45 Component stack