Live insects transport device
20220304287 · 2022-09-29
Assignee
Inventors
- Jaap Van Kilsdonk (Veldhoven, NL)
- Eric Holland Schmitt (Antwerpen, BE)
- Ralf Henricus Wilhelmina Jacobs (Eindhoven, NL)
- Henricus Petrus Johannes Simons (Den Bosch, NL)
- Maurits Petrus Maria Jansen (Bavel, NL)
- Ward Tollenaar (Dongen, NL)
Cpc classification
B04C5/14
PERFORMING OPERATIONS; TRANSPORTING
B04C5/18
PERFORMING OPERATIONS; TRANSPORTING
B04C5/12
PERFORMING OPERATIONS; TRANSPORTING
A01K67/033
HUMAN NECESSITIES
International classification
Abstract
The invention relates to a device for use in large-scale industrial insect farming. More in particular, the invention relates to an insects transport device for transporting live insects from a first location to a predetermined second location, the insects transport device comprising a gas guiding unit, a gas discharge member and a feeder arrangement, wherein the insects transport device is configured to receive live insects such as freshly hatched neonate larvae, for example of black soldier fly, or mites, wherein the live insects are directly taken up in a laminar flow of gas after exiting the feeder arrangement in a free fall under influence of gravitation such that the live insects do not contact any surface of the insects transport device, and while in said gas are transported to a predetermined location in the insects transport device. Furthermore, the invention relates to the use of the device in industrial insect farming, such as large-scale farming of black soldier flies or mites. The invention also relates to a method of dosing live insects, wherein for example live insects are dosed which are essentially of the same age (e.g. within an age difference of 1 second-5 minutes), such as freshly hatched neonate larvae. In addition, the invention relates to a single dose of neonate larvae obtained with the method, wherein larvae have a small larvae-to-larvae age difference within the single dose.
Claims
1. An insects transport device (1, 100) comprising: a gas guiding unit (12, 112, 112′) comprising a distal end (15) and a proximal end (121″), and at least one longitudinal gas guiding member (12′, 12″) comprising a distal end and a proximal end, wherein the distal end of the gas guiding member is arranged at the distal end of the gas guiding unit and wherein the proximal end of the gas guiding member is directed toward the proximal end of the gas guiding unit, wherein the at least one gas guiding member further comprises a smooth top surface extending from the distal end to the proximal end of the gas guiding member, the top surface comprising a live insect larvae receiving portion between the distal end and proximal end of the at least one gas guiding member; a first gas discharge member located at the distal end of the gas guiding unit and being configured to connect to a source of gas (200), wherein the first gas discharge member is further configured to provide a first laminar flow of gas over the top surface of the at least one gas guiding member from the distal end to the proximal end thereof during operation of the transport device; and wherein the transport device further comprises a feeder arrangement (127) located above the live insect larvae receiving portion of the top surface of the fluid guiding unit, wherein the feeder arrangement is configured to receive at least one reservoir (128) for releasing live insect larvae above the live insect larvae receiving portion, wherein the insects transport device (1, 100) further comprises a casing (5, 105) covering the gas guiding unit (12, 112, 112′) and the feeder arrangement (127).
2. The insects transport device (1, 100) according to claim 1, wherein the first gas discharge member is further configured to provide a continuously flowing first laminar flow of gas over the top surface of the at least one gas guiding member from the distal end to the proximal end thereof during operation of the transport device.
3. The insects transport device according to claim 1 or 2, wherein the feeder arrangement (127) is configured to receive at least one reservoir (128, 128′, 128a, 128a′) for releasing live insects by gravity-driven free fall through gas medium present in the insect transport device, above the insects receiving portion, and therewith in the first laminar flow of gas, such that during operation of the insects transport device insects freely flow from the reservoir to and into and with the first laminar flow of gas without contacting a surface of the gas guiding member(s).
4. The insects transport device (1, 100) according to any one of the claims 1-3, wherein the at least one gas guiding member (12′, 12″) has a length in the longitudinal direction of between 30 cm and 400 cm, preferably between 40 cm and 200 cm, more preferably between 50 cm and 150 cm, most preferably about 65 cm to 120 cm.
5. The insects transport device according to any one of the claims 1-4, wherein said transport device comprises at most one longitudinal gas guiding member (12′, 12″).
6. The insects transport device according to any one of the claims 1-4, wherein said transport device comprises at least two imbricatedly coupled longitudinal gas guiding members (12′, 12″), the gas guiding members being imbricatedly coupled with a coupler (18, 18′) located at the proximal end (121′) of a first gas guiding member and the distal end (122′) of a second gas guiding member.
7. The insects transport device according to claim 6, wherein the coupler imbricatedly coupling the at least two gas guiding members is provided with a further gas discharge member (20, 114′) comprising a connector configured to connect each further gas discharge member to a source of gas, and wherein the further gas discharge member(s) is/are configured to reinforce from below the first laminar flow of gas over the top surface of the at least one gas guiding member from the distal end to the proximal end of the gas guiding unit during operation of the transport device.
8. The insects transport device according to any of claims 1-7, wherein the gas is air.
9. The insects transport device according to any one of the claims 1-8, wherein the source of gas comprises a compressor (14′) providing compressed gas.
10. The insects transport device according to any of claims 1-9, wherein the source of gas comprises a pump for driving gas through the gas discharge member.
11. The insects transport device according to any of claims 1-10, wherein the gas is temperature-controlled gas and/or wherein the gas is a relative humidity-controlled gas.
12. The insects transport device according to any one of the claims 1-11, wherein the feeder arrangement is configured to receive at least one reservoir (128) for live insects such as live insects and live insect larvae at a predetermined distance above said live insects receiving portion of the top surface of the at least one gas guiding member.
13. The insects transport device according to any one of the claims 1-12, wherein at least the smooth top surface of the at least one gas guiding member is made of any of stainless steel, aluminum, a polymer such as polypropylene and polyethylene, a polymer blend, or a combination thereof.
14. The insects transport device according to any of claims 1-13, wherein the casing (5, 105) is provided with a thermally insulated top wall and side walls.
15. The insects transport device according to any of claims 1-14, further comprising a live insect discharge member (11) comprising a flat surface with a first end and a second end, the discharge member coupled with its first end to the proximal end of the gas guiding unit (12).
16. The insects transport device according to claim 15, further comprising a live insects counting device (8) for counting live insects in the first laminar flow exiting the insect transport device at the proximal end of the live insect discharge unit.
17. The insects transport device according to claim 16, wherein the counting device is a high-speed camera (8).
18. The insects transport device according to any of claims 1-17, wherein the reservoir (128) for live insects is an insect egg collection interface or an insect egg holder or wherein the reservoir (128a) for live insects is a live insect cage provided with a perforated bottom floor such as a mesh, sieve, plate with through holes.
19. The insects transport device according to any of claims 1-18, wherein the feeder arrangement is configured to receive between 2 and 250 reservoirs, preferably between 10 and 100, more preferably about 32 or about 64 reservoirs for releasing live insect larvae or live insects above the live insects receiving portion.
20. The insects transport device according to any of claims 1-19, wherein the insects transport device is arranged to transport live black soldier fly neonate larvae, for example within 2 seconds-5 minutes post-hatching, or is arranged to transport live mites.
21. The insect transport device according to any of claims 1-20, wherein the feeder arrangement is configured to receive the at least one reservoir in a predetermined orientation relative to the direction of the path for the first laminar flow of gas, such that a major surface of the reservoir(s) is oriented perpendicular to the direction of said first laminar flow of gas, or such that a major surface of the reservoir(s) is oriented parallel to the direction of said first laminar flow of gas.
22. The insect transport device according to any of claims 1-21, wherein the casing (5, 105) comprises a side wall (4) at the distal end (15) of the gas guiding unit (12, 12′), which side wall (4) is a openable side wall (4), such as a door provided with a handle (4′) and a pivot (4″).
23. The insects transport device according to any of claims 1-22, wherein the live insects receiving portion further comprises convex side walls (113′, 113″) located along longitudinal sides of the at least one longitudinal gas guiding member (12′, 12″, 12′″), wherein each convex side wall (113′, 113″) has a top side and a bottom side and a smooth convex surface (115) arranged between the top and bottom side, the bottom side being connected to a longitudinal side of the at least one gas guiding member (12′, 12″, 12′″), and wherein the top side of each convex side wall (113′, 113″) is provided with a second gas discharge member (131, 131′) comprising a connector configured to connect the second gas discharge member (131, 131′) to a source of gas for providing a second laminar flow of gas over the surface (115) of the convex side wall (113′, 113″) from the top side thereof to the at least one gas guiding member (12′, 12″, 12′″) during operation of the insect larvae transport device (100).
24. The insects transport device according to any of claims 1-22, wherein the live insects receiving portion further comprises flat side walls (113′, 113″) with a flat surface, located along longitudinal sides of the at least one longitudinal gas guiding member (12′, 12″, 12′″), wherein each flat side wall (113′, 113″) has a top side and a bottom side and a smooth flat surface (115) arranged between the top and bottom side, the bottom side being connected to a longitudinal side of the at least one gas guiding member (12′, 12″, 12′″), and wherein the top side of each flat side wall (113′, 113″) is provided with a second gas discharge member (131, 131′) comprising a connector configured to connect the second gas discharge member (131, 131′) to a source of gas for providing a second laminar flow of gas over the surface (115) of the flat side wall (113′, 113″) from the top side thereof to the at least one gas guiding member (12′, 12″, 12′″) during operation of the insect larvae transport device (100).
25. The insects transport device according to claim 23 or 24, further comprising a cover member (132) extending along and above the at least one gas guiding member (12′, 12″, 12′″) at a clearance distance (C) with respect thereto.
26. The insects transport device according to claim 25, wherein the cover member (132) comprises a plurality of cover side walls (134), wherein each cover side wall (134) extends in upward and longitudinal/lengthwise direction along one of the side walls (113′, 113″).
27. The insects transport device according to claim 25 or 26, wherein the cover member (132) further comprises a sloped roof (133).
28. The insects transport device 100 according to any one of the claims 23-27, comprising flat side walls (113′, 113″) or arched convex side walls (113′, 113″) arranged along the gas guiding unit (112) and air slits (607a) and (607b) arranged along the top side of the flat side walls (113′, 113″) or the top side of the arched convex side walls (113′, 113″).
29. The insects transport device according to any of claims 1-28, when dependent on claim 8 or 9, wherein the casing (5, 105) covering the gas guiding unit (112) and the feeder arrangement (127) comprises a top wall (2) and side walls (3, 3a, 4, 4A, 7) defining a closed inner volume (V) in which the at least one reservoir (128, 128′, 128a, 128a′) is arranged, and wherein the insects transport device (1, 100) comprises an air feed channel (5a) comprising tube (401) and connector (403) connected to the top wall (2) through opening (402), further comprising gas temperature controller and absolute air humidity control unit (404), configured to provide air of a controllable and desired temperature and/or controllable and desired relative humidity to the inner volume (V) of the casing (5, 105).
30. The insects transport device according to claim 29, wherein the casing (5, 105) further comprises a secondary top wall (2a) arranged below the top wall (2) at a wall distance (Dw) therefrom defining a cavity space (135) between the top wall (2) and the secondary top wall (2a), wherein the secondary top wall (2a) further comprises one or more slits (136) fluidly connecting the cavity space (135) and the inner volume (V) of the casing (5).
31. The insects transport device according to any one of claims 1-30, wherein the inner side of top wall (2) or, if present, the inner side of secondary top wall (2a) is provided with a light source (405) and/or a heater (405) positioned above the feeder arrangement (127), such that reservoirs (128a, 128′) positioned in the feeder arrangement (127) are irradiable with light by the light source (405) from above the reservoirs and/or heatable with the heater (405) from above the reservoirs (128a, 128a′) during operation of the insects transport device (1, 100).
32. The insects transport device according to any one of claims 1-31, wherein the live insect discharge member (11, 11′, 11a) comprises a throat portion (137) arranged between the first end (10′) and the second end (10″) of the live insect discharge member (11, 11′, 11a), wherein a discharge channel (139) extends between the first end (10′) and the second end (10″) and comprises a constricted channel portion (140) at the throat portion (137), and wherein the throat portion (137) is provided with a slit shaped through hole (138) laterally extending through the throat portion (137).
33. The insects transport device according to claim 32, wherein the constricted channel portion (140) comprises a rectangular cross section.
34. The insects transport device according to claim 32 or 33, wherein the slit shaped through hole (138) has a length of at least 90% percent of a width of the constricted channel portion (140) in a direction of the slit shaped through hole (138).
35. The insects transport device according to any one of claims 32-33, wherein the slit shaped through hole (138) comprises a chamfered or rounded downstream inner edge (141).
36. The insects transport device according to any one of claims 32-35, wherein the second end (10″) of the live insect discharge member (11, 11′, 11a) is provided with an air amplifier unit (142, 142′) which is configured to inject further air (A.sub.f) into the second end (10″), or wherein the second end (10″) of the live insect discharge member (11, 11′, 11a) is provided with a tube (11b) connected at the proximal end of the tube (11b) to the second end (10″) of the live insect discharge member (11, 11′, 11a) and connected at the distal end of the tube (11b) to an air amplifier unit (142, 142′) which is configured to inject further air (A.sub.f) into the distal end of the tube (11b).
37. The insects transport device according to any one of the claims 1-36, wherein the second end (10″) of the live insect discharge member (11, 11′, 11a) is in fluid connection with a cyclone separation system (148) comprising a main cyclone chamber (149) having a top chamber part (150) and a conical shaped bottom chamber part (151), wherein the top chamber part (150) is connected to one or more intake channels (152) each of which is arranged for fluid connection to the second end (10″) of the live insect discharge member (11, 11′, 11a) of an insects transport device (1, 100), and wherein the bottom chamber part (151) is connected to a discharge nozzle (153) comprising a discharge end (153′) having a main discharge conduit for discharging live insects from the cyclone separation system (148), and wherein the discharge end (153′) comprises an air injection member (154) for connection to a secondary air source (155) and wherein the air injection member (154) is configured to inject air back into the discharge nozzle (153).
38. The insects transport device according to claim 37, wherein the cyclone separation system (148) comprises a further counting device (158) arranged next to the discharge nozzle (153) for counting the number of live insects being discharged therefrom.
39. The insects transport device according to claim 37 or 38, wherein the cyclone separation system (148) comprises a top portion (148′) of the cyclone separation system comprising openable slats (311) with pivots (312) and slat operation driver unit (313) for moving the slats (311) from an open state to a closed state and vice versa.
40. Method for transporting live insects such as live neonate insect larvae or live mites comprising the steps of: providing an ovisite (128, 128′) comprising insect eggs or providing a cage (128a, 128a′) with a bottom floor (32a) with openings (33a) and comprising mites; providing an insects transport device (1, 100) of any one of the claims 1-37; providing a laminar flow of air in the insects transport device; placing said ovisite or said cage in the feeder arrangement (127) of said insects transport device; providing a temperature-controlled and relative air humidity controlled air current over and along the ovisites perpendicular to the laminar flow of air according to any one of the claims 29-39, or providing light and/or heat from a direction above the mite cage opposite to the bottom floor side of the cage according to any one of the claims 31-39, and transport live neonate insect larvae upon hatching of said larvae in the ovisite, or transport live mites upon escape of the cage through the bottom floor openings driven by the light and/or heat, by taking up the neonate insect larvae or the mites in the first laminar flow of air.
41. Use of the insects transport device of any one of the claims 1-39 for dosing live insects such as neonate insect larvae or live mites, wherein live neonate insect larvae or live mites transported by said insects transport device are collected at the proximal end of the gas guiding unit comprised by the insects transport device or at the second end of the insect discharge member comprised by the insects transport device, in a first receptacle for a period of time until a predetermined number of live neonate insect larvae or live mites passed said proximal end of the gas guiding unit or said second end of the insect discharge member, such that a dose of live neonate insect larvae or a dose of live mites is provided.
42. Use according to claim 41, wherein the predetermined number of live neonate insect larvae or live mites is established by a counting device for counting live insects in the first laminar flow exiting the insects transport device.
43. Method according to claim 38 or use according to claim 41 or 42, wherein the insect larvae are black soldier fly larvae, for example between 2 seconds and 20 minutes post-hatching, preferably 10 seconds-15 minutes post-hatching, more preferably 30 seconds-7 minutes post-hatching.
44. Method according to claim 40 or 43 or use according to claim 41 or 42, wherein the air in the first laminar flow is temperature controlled air at a temperature of between 22° C. and 30° C., such as 26° C.-30° C.
45. Method according to any one of the claim 40, 43 or 44 or use according to claim 41 or 42, wherein the air in the first laminar flow is relative-humidity controlled air with a relative humidity of between 45%-65% such as about 55%.
46. Method according to any one of the claim 40 or 43-45 or use according to claim 41 or 42, wherein the air in the first laminar flow has a speed of larger than 1 m/sec, preferably between 10 m/sec and 70 m/sec.
47. Method according to any one of the claim 40 or 43-46 or use according to claim 41 or 42, wherein the air in the first laminar flow has a pressure at the location of the gas discharge member of between 10 bar and 0.8 bar.
48. Method according to any one of the claim 40 or 43-47 or use according to claim 41 or 42 when dependent on any one of claims 29-39, wherein the air provided by the air feed channel (5a) is temperature controlled air at a temperature of between 25° C. and 35° C., such as 26° C.-30° C.
49. Method according to any one of the claim 40 or 43-48 or use according to claim 41 or 42 when dependent on any one of claims 29-39, wherein the air provided by the air feed channel (5a) is relative-humidity controlled air with a relative humidity of between 75% and 95%, preferably 45%-65% such as about 85%.
50. A single dose of insects obtained with or obtainable with the method of any one of the claims 40, 43-49.
51. The single dose of insects according to claim 50, wherein the insects are living black soldier fly neonate larvae, preferably with any larvae-to-larvae age difference post-hatching of less than 2 hours, when the individual insects in the single dose are considered, such as between 6 seconds and 12 minutes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
[0159] Referring to
[0160] Now referring to
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[0164] Now referring to
[0165] Now referring to
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[0167] In contrast to the embodiment shown in
[0168] The convex side walls 113′, 113″ exhibit the advantageous effect in that when gas such as air flows over the convex side walls 113′, 113″ toward the top surface of the at least one gas guiding member 12′, 12″, 12′″, the speed of gas is maintained to a higher degree compared to gas flowing over flat side walls 113′, 113″ as shown in the embodiment of
[0169] For example, when a gas such as air is discharged from the second gas discharge members 131, 131′ at a speed of 4 m/sec over flat side walls 113′, 113″ as depicted in
[0170] In a further example, in case air is discharged from the second gas discharge members 131, 131′ at a speed of about 1.2 m/sec, then the air may approach the top surface of the gas guiding members at a speed of about 0.4 m/sec, which is sufficient to maintain suspension of live insects in the first laminar flow of gas, e.g. air, over the top surface of the at least one gas guiding member 12′, 12″, 12″.
[0171] Therefore, gas flowing over the convex side walls 113′, 113″ maintains its speed to a much higher degree and a such less gas needs to be discharged by the second gas discharge members 131, 131′ for facilitating laminar flow over the top surface of the at least one gas guiding member 12′, 12″, 12′″ for transport of the live insects.
[0172] As the convex side walls 113′, 113″ allow for lower speeds of air being discharged from the second gas discharge members 131, 131′ with minimal loss of momentum, the discharged air has less impact on e.g. environmental conditions (e.g. temperature, humidity) surrounding the reservoirs comprising the live insects. For example, when a thermally insulated casing 5 is provided covering the gas guiding unit 112 and the feeder arrangement as mentioned above, then the convex side walls 113′, 113″ allow air to be discharged toward the top surface of the at least one gas guiding member 12′, 12″, 12′″ with reduced impact on environmental conditions on the inner side of the casing 5.
[0173] It is further noted that when a gas such as air flows over the convex side walls 113′, 113″, then the gas tends to closely follow and “stick” to the convex side walls 113′, 113″ in substantially laminar fashion so that turbulence is kept to a minimum. As a result, laminar flow over the convex side walls 113′, 113″ reduces the amount of conditioned air being disturbed or pulled away from the at least one reservoir 128, 128′ (see
[0174] In an embodiment, the convex side walls 113′, 113″ engage the top surface of the at least one gas guiding member 12′, 12″, 12′″ at an angle (13) between 45 and 60°, such that (laminar) air flowing over the convex side walls 113′, 113″ causes minimum disturbance of conditioned air around insect eggs contained in the at least one reservoir 128, 128′.
[0175] For example, relative humidity of air at 1 bar around the insect eggs or around live insects such as mites may be 80-85% at a temperature of 28° C. to 35° C.+/−0.5° C. The second gas discharge members 131, 131′ may then discharge a gas, e.g. air, at 1 bar at a temperature of 20° C. to 30° C. and with relative humidity of 40%-55%, e.g. 45%. As the discharged air flows in substantially laminar fashion over the convex side walls 113′, 113″ in a temperature controlled manner, condensation is prevented. Condensation of water vapor inside the casing 5 at any surface of the interior of the insects transport device is further prevented due to the provision of thermally insulated side walls and top wall of the casing. The inventors established that during operation of the insects transport device provided with air feed channel 5A, part of humid ‘climate’ air fed to the device by feed channel 5A, stays in the cabinet and part of the humid climate air is taken up by the laminar air flow. The volume of the humid climate air is about 20%-40% of the volume of the air building up the laminar air flow and therewith the climate air having a higher humidity than the ‘transport’ air in the laminar air flow, is sufficiently diluted in the less humid transport air, such that condensation of water vapor is prevented, for example inside the insects transport device and also when the transport air comprising a fraction of the climate air cools down to e.g. ambient temperature of 18° C.-23° C. upon exiting the insects transport device, and entering tubing, etc.
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[0178] In the embodiment shown, the insects transport device 100 may be considered to be the same as the one shown in
[0179] The cover member 132 prevents that the first laminar flow over the gas guiding unit 112, i.e. the at least one gas guiding member 12′, 12″, 12′″, drags too much conditioned air toward the exit of the insects transport device 100 at a proximal end thereof. In case too much air is being dragged along with the first laminar flow, then this would produce too much turbulence at the exit because of the limited flow capacity there through causing air being lifted upward at the proximal end of the live insect larvae transport device 100.
[0180] Therefore, the cover member 132 maintains homogenous distribution of conditioned air around the insect eggs or live mites in the at least one reservoir 128, 128′, 128a, 128a′ by minimizing the amount of conditioned air being dragged away and/or downward therefrom along with the first laminar flow over the gas guiding unit 112.
[0181] In an embodiment, the cover member 132 has a height such that it extends and remains underneath the at least one reservoir 128, 128′, 128a, 128a′ so that conditioned air around the insect eggs or around the mites is prevented from being dragged with the first laminar flow over the gas guiding unit 112.
[0182] In another embodiment, the cover member 132 may further comprise a sloped roof 133 to prevent that live insects collect on the cover member 132 when dropping from the at least one reservoir 128, 128′, 128a, 128a′ onto the cover member 132, thereby ensuring that the live insects reach the first laminar flow of gas over the gas guiding unit 112.
[0183] In a further embodiment, the cover member 132 comprises a plurality of cover side walls 134, e.g. oppositely arranged cover side walls 134, wherein each cover side wall 134 extends in upward and longitudinal/lengthwise direction along one of the flat or convex side walls 113′, 113″ to further reduce any suction or dragging of conditioned air by the first laminar air flowing over the gas guiding unit 112. Note that lowest edges of each cover side wall 134 are arranged above the gas guiding member 112 at the aforementioned clearance distance C. In a further embodiment, the cover member 132 comprises a bottom side (not visible in
[0184] In an exemplary embodiment, the cover member 132 has a width w.sub.c which may be substantially the same as a width W.sub.g of the gas guiding unit 112. Since the cover member 132 is arranged above the gas guiding unit 112 at the clearance distance C, a slit “S” is provided between the cover member 132 and each of the flat or convex side walls 113′, 113″. These slits S still allow discharged air from the second gas discharge members 131, 131′ to flow in laminar fashion over the flat or convex side walls 113′, 113″ and pass through these slits S toward each of the at least one gas guiding members 12′, 12″, 12″.
[0185] In an exemplary embodiment, the cover member 132 may have a height between 10 cm to 20 cm, e.g. 20 cm, and a width W.sub.c of 3 cm to 7 cm, e.g. 5 cm.
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[0187] As mentioned earlier, the at least one reservoir 128, 128′, 128a, 128a′ comprising live insects, e.g. insect eggs or mites, are to be maintained at a controlled and predetermined temperature and relative air humidity to stimulate and facilitate optimal hatching or optimal disposal of mites through the through holes in the bottom floor of the mite cage 128a, 128a′, such that optimal release of live insects from the at least one reservoir 128, 128′, 128a, 128a′ into the live insect receiving portion is achieved.
[0188] To provide optimal temperature and relative humidity condition,
[0189] In an embodiment, the casing 5 may be provided with a secondary top wall 2a arranged below the top wall 2 at wall distance D.sub.w therefrom such that a cavity space 135 is defined between the top wall 2 and secondary top wall 2a. The secondary top wall 2a further comprises one or more slits 136 such that air from the air feed conduit 5a entering the cavity/buffer space 135 is able to flow toward the inner volume V. That is, the one or more slits 136 fluidly connect the cavity/buffer space 135 and the inner volume V of the casing 5. The one or more slits 136 provided in the secondary top wall 2a allow air, e.g. temperature and/or humidity controlled air, to be provided to the inner volume V in distributed fashion so as to minimize turbulence in the inner volume. Therefore, the cavity space 135 in conjunction with the one or more slits 136 allow air from the air feed conduit 5a to enter the inner volume V with maximum homogeneity. The casing 5 is provided with thermally insulating top wall and side walls.
[0190] In an embodiment, the one or more slits 136 are arranged in longitudinal fashion, i.e. in a lengthwise direction “L” as depicted, thereby providing conditioned air in homogenous fashion along the gas guiding unit 112. In an exemplary embodiment, each of the one or more slits 136 extends along 70% to 90%, e.g. 80%, of a length of the first laminar flow of gas, e.g. air, over the top surface of the at least one gas guiding member 12′, 12″, 12″. In an exemplary embodiment, each of the one more slits 136 has a length between 50 cm to 100 cm, e.g. 60 cm, 65 cm, 70 cm. In a further exemplary embodiment, each of the one or more slits 136 has a width of about 3 cm to 6 cm, e.g. 4 cm or 5 cm, to further facilitate homogenous distribution of conditioned air entering the inner volume V of the thermally insulated casing 5.
[0191] In an advantageous embodiment, the one or more slits 136 extend above the at least one reservoir 128, 128′, 128a, 128a′ containing the live insects, e.g. insect eggs or live mites, for which conditioned air is to be provided for optimized hatching, or optimized migration downward in the mite cage 128a, 128a′.
[0192] In another embodiment, each of the one or more slits 136 comprises a plurality of perforations covering 40% to 60%, e.g. 50%, of a surface area of the slit 136. In further embodiments each of the perforations is a substantially circular perforation having a diameter of about 4, 5, or 6 mm for example. In an embodiment, the secondary top wall 2a with the one or more slits 136 is arranged above the at least one reservoir 128, 128′ at a height of 5 cm to 15 cm, e.g. 10 cm to provide the conditioned air to the at least one reservoir 128. 128′.
[0193] As mentioned earlier, the insects transport device 100 may comprise a live insects counting device 8, e.g. a camera, for counting live insects in the first laminar flow exiting the insects transport device 100 at the proximal end of the live insect discharge member 11 as shown in
[0194] To further improve upon the accuracy and reliability of counting live insects exiting the insects transport device 100, further embodiments of the live insects discharge member 11 as discussed earlier are conceivable. For example,
[0195] In the depicted embodiments, the live insect discharge member 11 may comprise a throat portion 137 arranged between the distal end 10′, i.e. the first end, and a proximal end 10″, i.e. the second end, of the live insect discharge member 11. That it, a discharge channel 139 of the live insect discharge member 11 extends between the distal end 10′ and proximal end 10″ thereof and comprises a constricted or choked channel portion 140 at the throat portion 137. Here, the distal/first end 10′ is configured for connection to the insects transport device 100 such that live insects exiting the insects transport device 100 can travel through the discharge channel 139 by entering at the distal/first end 10′ and exiting from the proximal/second end 10″.
[0196] As shown, the throat portion 137 is provided with a through hole 138, e.g. shaped as a (elongated) slit 138, laterally/sideways extending through the throat portion 137. The through hole/slit 138 allows the counting device 3, e.g. a camera, to be arranged next to the slit shaped through hole 138 and have a field of view into the discharge channel 139, in particular the constricted channel portion 140, for counting the number of live insects passing through the live insect discharge member 11 as they exit the insects transport device 100.
[0197] The advantage of having the slit shaped through hole 138 at the constricted channel portion 140 is that a pressure drop in the constricted channel portion 140 will develop according to the Venturi effect or Venturi principle. That is, the constricted channel portion 140 induces a Venturi effect allowing outside air “A” to be drawn/sucked into the constricted channel portion 140 via the slit shaped through hole 138 when an air stream carrying live insects flows through the discharge channel 139. As a result, suction at the slit shaped through hole 138 allows live insects to be counted by the counting device 3 whilst preventing that live insects escape the live insect discharge member 11 via the slit shaped through hole 138.
[0198] For improved operation of the counting device 8, e.g. a camera, a light source such as a lamp 9 may be provided as mentioned earlier with reference to
[0199] Note that suction at the slit shaped through hole 138 allows the counting device 3 to be arranged on both sides S.sub.1, S.sub.2, e.g. above or below, the live insect discharge channel 11 and the light source 9 may then be arranged below or above the live insect discharge channel 11 respectively. In any case, the constricted channel portion 140 prevents live insects escaping via the slit shaped through hole 138 on both sides S.sub.1, S.sub.2 of the live insect discharge member 11. Since live insects cannot escape through the slit shaped through hole 138, contamination of the counting device 8 and/or light source 9 is eliminated, allowing the counting device 8 and light source 9 to be placed on either side S.sub.1, S.sub.2 of the live insect discharge member 11 whilst still allowing accurate counting of the number of live insects exiting the insects transport device 100.
[0200]
[0201] As shown in
[0202] To obtain a most optimal field of view into the constricted channel portion 140, an embodiment is provided wherein the slit shaped through hole 138 has a length of at least 90% percent of a width of the constricted channel portion 140 in the lateral direction of the slit shaped through hole 138. This embodiment minimizes the number of live insects that could potentially bypass the field of view of the counting device 8.
[0203] In an embodiment, the slit shaped through hole 138 comprises a chamfered or rounded downstream inner edge 141, i.e. extending in the lengthwise direction of the slit shaped through hole 138 on a downstream side thereof, thereby reducing turbulence and maintaining laminar flow within the constricted channel portion 140 when air A is being drawn into the constricted channel portion 140 in the direction of air flowing from the first end 10′ to the second end 10″.
[0204] The live insect discharge member 11 with the slit shaped through hole 138 enabling a field of view into the constricted channel portion 140 allows for an extremely useful counting device 8 which is able to accurately count the number of live insects exiting the insects transport device 100. In particular, because accurate counting of live insects is now possible by means of the live insect discharge member 11, information on hatch and development characteristics of live insects in the insects transport device 100 can be deduced. For example, by counting the number live insects passing the live insect discharge member 11 it is possible to deduce what the effects are of temperature and/or relative humidity on live insects (e.g. insect eggs, mature mites) and their hatch time (e.g. when eggs of for example black soldier flies are present in ovisites 128, 128′) or their migration time (e.g. when mites are present in the reservoir(s) 128a, 128a′) in the at least one reservoir 128, 128a. Therefore, the live insect discharge member 11 and counting device 8 allow for gaining further information on live insect hatching characteristics or live insect migration characteristics.
[0205] Although the constricted channel portion 140 prevents live insect escaping though the slit shaped through bore 138, an outgoing air stream A.sub.o with live insects exiting the live insect discharge member 11 at its proximal/second end 10″ is generally slower than an incoming air stream A.sub.i entering the distal/first end 10′. To compensate for this loss of speed, an embodiment is provided wherein the proximal/second end 10″ of the live insect discharge member 11 is provided with an air amplifier unit 142 which is configured to inject further air A.sub.f into the second end 10″ of the live insect discharge member 11. This ensures that an outgoing air stream A.sub.o with live insects has sufficient speed and momentum to flow to other parts of the insects transport device, such as a cyclone separation system 148, connected to the second end 10″ of the live insect discharge member 11.
[0206] In an exemplary embodiment, the air amplifier unit 142 comprises a circumferential chamber 143 fluidly coupled to an air feed connection 144 for connection to an air feed allowing further air A.sub.f to be injected into the proximal second end 10″ of the live insect discharge member 11, and wherein one or more air amplifier outlets 145 are circumferentially arranged in an inner wall 147 of the second end 10″ of the live insect discharge member 11 and wherein the one or more air amplifier outlets 145 are fluidly connected to the circumferential chamber 143. In this embodiment, the one or more air amplifier outlets 145 allow for an even injection of the further air A.sub.f into the second end 10″ such that turbulence is minimised. In an exemplary embodiment, a single air amplifier outlet 145 may be provided in the form of a circumferential slit in the inner wall 147 fluidly coupled to the circumferential chamber 143, allowing for even injecting of further A.sub.f.
[0207] As mentioned above, the air amplifier unit 142 allows for an outgoing air stream A.sub.o with live insects which has sufficient speed and momentum to flow to other parts of a system, such as a cyclone separator 148, connected to the second end 10″ of the live insect discharge member 11.
[0208]
[0209] As depicted, a cyclone separation system 148 is connected to one or more insects transport devices 100 to separate live insects from an outgoing air stream A.sub.o of each live insect discharge member 11. The cyclone separation system 148 comprises a main cyclone chamber 149 having a top chamber part 150 and a conical shaped bottom chamber part 151, wherein the top chamber part 150 is connected to one or more intake channels 152 each of which is arranged for connection to a primary air source providing an air stream comprising live insects. Here, the air stream provided by the primary air source is an outgoing air stream A.sub.o of a live insect discharge member 11 as described above. Therefore, each of the one or more intake channels 152 is arranged for connection to an insects transport device 100 of the one or more insects larvae transport devices 100.
[0210] Note that only one insects larvae transport device 100 is depicted for clarity purposes and the skilled person will understand the each of the depicted first ends 10′ of the live insect discharge members 11 is connected to an insects transport device 100.
[0211] The bottom chamber part 151 of the cyclone separation system 148 is connected to a discharge nozzle 153 comprising a discharge end 153′ having a main discharge conduit (not shown) for discharging the live insects from the cyclone separation system 148. The discharge end 153′ comprises an air injection member 154 for connection to a secondary air source 155 and wherein the air injection member 154 is configured to inject air back into the discharge nozzle 153. Injecting air back into the discharge nozzle 153 stops the discharge of live insects.
[0212] In an advantageous embodiment, the air injection member 154 is configured for intermittent air injection back into the discharge nozzle 153.
[0213] Each of the one or more insects transport devices 100 provides an outgoing air stream A.sub.o with live insects passing through a live insect discharge member 11 toward the cyclone separation system 148, which subsequently discharges separated live insects in batch wise fashion by intermitted operation of the air injection member 154. When desired, the cyclone separation system 148, discharges separated live insects in continuous fashion by continuous operation of the air injection member 154.
[0214] As the skilled person will understand, in operation the one or more intake channels 152 carrying the outgoing air streams A.sub.o induce a main vortex in the top chamber part 150 allowing centrifugal separation of the live insects from the combined outgoing air streams A.sub.o in the top chamber part 150. The separated live insects follow a conical inner wall of the bottom chamber part 151 toward the discharge nozzle 153. Due to the conical shaped bottom chamber part 151, an ascending inner vortex of “clean” air is generated that exits the top chamber part 150 through an air exit EA arrange thereon.
[0215] Discharged live insects may be collected in a container 156 arranged underneath the discharge nozzle 153 and wherein the container 156 is movable by means of a conveyor system 157. For example, such container is a crate provided with feed substrate for live insects such as insect larvae, such as for example neonate larvae of black soldier fly. For example, in case the container 156 contains a desired number of live insects, then the air injection member 154 may be activated to inject air back into the discharge nozzle 153 as a result of which discharge of live insects is temporarily stopped. As the discharge of live insects has stopped, the container 156 may be replaced with another container, and once the other container has been correctly positioned, the air injection member 154 may be deactivated to resume discharge of separated live insects from the cyclone separation system 148. This way, accurate, controllable and constant dosing of for example live adult insects such as live mites is made possible.
[0216] In an embodiment, the cyclone separation system 148 may comprise a further counting device 158, e.g. a further camera, arranged next to the discharge nozzle 153 for counting the number of live insects being discharged therefrom. Activation and deactivation of the air injection member 154 may be controlled based on the counted number of live insects being discharged. Optionally, a further light source 159 may be provided to improve illumination conditions for the further counting device 158.
[0217] As further shown, the second end 10″ of each live insect discharge member 11 may be provided with an air amplifier unit 142 to boost the outgoing air stream A.sub.o such that it attains sufficient speed and momentum.
[0218] Advantageously, a plurality of insects transport devices 100 are connected to a corresponding number of intake channels 152 so that the cyclone separation system 148 may operate continuously without interruption to the flow of live insects entering the cyclone separation system 148. In this way the cyclone separation system 148 can be scaled up to achieve batch wise discharge of any desired number of live insects. Note that the top chamber part 150 may be connected to an auxiliary intake channel 160 configured to provide a “pilot” air stream into the top chamber part 150 to further optimize centrifugal separation of the live insects entering the main cyclone body 149.
[0219] These embodiments of insects transport devices of the invention are all suitable for transportation of live neonate larvae of the black soldier fly, which larvae have a body diameter of between 1 mm and 4 mm and a body length which ranges between 5 mm and 12 mm. In addition, these embodiments of insects transport devices of the invention are all suitable for transportation of live insects such as mites.
[0220] While the invention has been described in terms of several embodiments, it is contemplated that alternatives, modifications, permutations and equivalents thereof will become apparent to one having ordinary skill in the art upon reading the specification and upon study of the drawings. The invention is not limited in any way to the illustrated embodiments. Changes can be made without departing from the scope which is defined by the appended claims.
[0221]
[0222] An embodiment is the cyclone separation system 148 according to the invention and/or the insects transport device 100 of the invention, wherein the system and/or the device, preferably both, is/are encompassed by an air-conditioned volume 900 such as a climate room 900, and wherein preferably both temperature and air humidity are controlled in said air-conditioned volume 900, wherein preferably temperature controlled air is kept at a temperature of between 25° C. and 36° C., such as 26° C.-35° C. or 27° C.-34° C. and/or wherein optionally specific-humidity controlled air with a specific humidity at 1 atm. is kept at between 0.014 kg/kg and 0.026 kg/kg, preferably 0.015 kg/kg-0.025 kg/kg, more preferably 0.016 kg/kg-0.024 kg/kg inside the air-conditioned volume 900.
[0223]
[0224]
[0225] Turning to
[0226] The live insects device of the invention provides for efficient and accurate and constant dosing of live insects such as insect eggs, embryo, neonate larvae, larvae, prepupae, pupae, imago, adult insect, for example fly neonate larvae such as black soldier fly larvae 1 second-1 day of age, preferably 10 seconds-2 hours of age, or for example imago such as mites. For applying the insects transport device 1, 100 for counting, dosing such as batch wise dosing, of e.g. imago such as mites, a reservoir 128a adapted to the delivery of such mites to the laminar air flow, is provided.
[0227]
[0228]
[0229] Similar to the cyclone separation system 148 of the embodiment displayed in
[0230]