HYBRID CONTROL ARCHITECTURE FOR LOAD-ADAPTIVE POWER CONVERTER
20170237348 · 2017-08-17
Inventors
Cpc classification
H02M3/158
ELECTRICITY
H02M3/1566
ELECTRICITY
G05F1/563
PHYSICS
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A pulse width modulated power converter is presented with load-adaptive power transistor scaling scheme using analog-digital hybrid control. The coarse digital control generates an approximate duty cycle necessary for driving a given load and selects an appropriate width of power transistors to minimize redundant power dissipation. The fine analog control provides the final tuning of the duty cycle to compensate for the error from the coarse digital control. The mode switching between the analog and digital controls is accomplished by a mode arbiter which estimates the average duty cycle for the given load condition from limit cycle oscillations induced by the coarse adjustments.
Claims
1. A power converter system, comprising: a power converter configured to receive an input voltage and generate an output voltage that supplies a load, wherein the power converter is comprised of an array of converter circuits coupled in parallel to each other, each converter circuit includes at least one power transistor that regulates the magnitude of the output voltage; and a controller configured to receive an indicator of the output voltage and interfaced with each power transistor in the array of converter circuits, wherein the controller selectively controls conductance through the power transistors in the array of converter circuits such that number of power transistors passing current to the load is proportional to magnitude of the load.
2. The power converter system of claim 1 wherein the controller determines an error signal by comparing the indicator of the output voltage with a reference voltage and generates drive signals for the power transistors in the array of converter circuits in accordance with one of a coarse control scheme or a fine control scheme, wherein the controller, during the coarse control scheme, determines the number of power transistors passing current to the load in accordance with the error signal and selectively controls conductance through the power transistors in the array of converter circuits in accordance with this determination.
3. The power converter system of claim 2 wherein the controller implements the coarse control scheme using a compensator circuit configured to receive the error signal and compute a duty cycle for the power converter in accordance with the error signal; and a plurality of delay circuits configured to receive a pulsed input signal and output the drive signals for each power transistor in the array of converter circuits, wherein each delay circuit corresponds to one of the power transistors and adjusts duty cycle of a drive signal for a corresponding power transistor in accordance with the computed duty cycle for the power converter.
4. The power converter system of claim 3 further comprises a mode arbiter configured to receive a signal indicative of the output voltage and extract information regarding the load using oscillation in the signal indicative of the output voltage.
5. The power converter system of claim 4 wherein the mode arbiter monitors magnitude of oscillation in the signal indicative of the output voltage and, in response to a determination that the magnitude of oscillation falls outside a predefined variance of the reference voltage, interacts with the controller to implement the coarse control scheme.
6. The power converter system of claim 5 wherein the mode arbiter, in response to a determination that the magnitude of oscillation falls within the predefined variance of the reference voltage, interacts with the controller to implement the fine control scheme.
7. The power converter system of claim 6 wherein the mode arbiter, in accordance with the fine control scheme, determines frequency of oscillations in the signal indicative of the output voltage during a fixed time period and computes an average duty cycle from the frequency of oscillations in the signal indicative of the output voltage.
8. The power converter system of claim 7 wherein the mode arbiter determines the frequency of oscillations by counting crossings of the reference voltage by the signal indicative of the output voltage.
9. The power converter system of claim 6 wherein the controller implements the fine coarse control scheme using an emulator configured to receive the input voltage and the output voltage, wherein the emulator generates driving currents for the plurality of delay circuits and adjusts the driving currents for one of the plurality of delay circuits in accordance with the fine control scheme.
10. The power converter system of claim 1 wherein the power converter is implemented as a buck converter.
11. A power converter system, comprising: a power converter configured to receive an input voltage and generate an output voltage that supplies a load, wherein the power converter includes an array of converter circuits coupled in parallel to each other, each converter circuit includes two power transistors electrically coupled in series between the input voltage and electrical ground; a controller is electrically coupled to each power transistor in the array of converter circuits and generates drive signals for each of the power transistors in the array of converter circuits in accordance with one of a coarse control scheme or a fine control scheme; and a mode arbiter configured to receive a signal indicative of the output voltage and determine magnitude of oscillation in the signal indicative of the output voltage, wherein the mode arbiter, in response to a determination that the magnitude of oscillation falls outside a predefined variance of the reference voltage, interacts with the controller to implement the coarse control scheme, and the mode arbiter, in response to a determination that the magnitude of oscillation falls within the predefined variance of the reference voltage, interacts with the controller to implement the fine control scheme.
12. The power converter system of claim 11 wherein the controller determines an error signal by comparing the indicator of the output voltage with a reference voltage and, during the coarse control scheme, determines the number of power transistors passing current to the load in accordance with the error signal and selectively controls conductance through the power transistors in the array of converter circuits in accordance with this determination.
13. The power converter system of claim 12 wherein the controller implements the coarse control scheme using a compensator circuit configured to receive the error signal and compute a duty cycle for the power converter in accordance with the error signal; and a plurality of delay circuits configured to receive a pulsed input signal and output the drive signals for each power transistor in the array of converter circuits, wherein each delay circuit corresponds to one of the power transistors and adjusts duty cycle of a drive signal for a corresponding power transistor in accordance with the computed duty cycle for the power converter.
14. The power converter system of claim 11 wherein the mode arbiter, in accordance with the fine control scheme, determines frequency of oscillations in the signal indicative of the output voltage during a fixed time period and computes an average duty cycle from the frequency of oscillations in the signal indicative of the output voltage.
15. The power converter system of claim 14 wherein the mode arbiter determines the frequency of oscillations by counting crossings of the reference voltage by the signal indicative of the output voltage.
16. The power converter system of claim 11 wherein the power converter is implemented as a buck converter.
17. The power converter system of claim 11 wherein the power converter is implemented as a boost converter.
18. The power converter system of claim 11 wherein each converter circuit includes an upper power transistor with a p-type channel and a lower power transistor with an n-type channel, where drain of the upper transistor is electrically coupled at a node to drain of the lower transistor.
19. The power converter system of claim 11 wherein the array of converter circuits has sixteen converter circuits coupled in parallel to each other.
20. A power converter system, comprising: a power converter configured to receive an input voltage and an output voltage and generate an output voltage that supplies a load, wherein the power converter includes an array of sixteen converter circuits coupled in parallel to each other, each converter circuit includes two power transistors electrically coupled in series between the input voltage and electrical ground; a controller is configured to receive a signal indicative of the output voltage and a reference voltage and is electrically coupled to each power transistor in the array of converter circuits, wherein the controller computes an error signal by comparing the signal indicative of the output voltage with the reference voltage, determines the number of power transistors passing current to the load in accordance with the error signal and selectively controls conductance through the power transistors in the array of converter circuits in accordance with one of a coarse control scheme or a fine control scheme; and a mode arbiter configured to receive a signal indicative of the output voltage and determine magnitude of oscillation in the signal indicative of the output voltage, wherein the mode arbiter, in response to a determination that the magnitude of oscillation falls outside a predefined variance of the reference voltage, interacts with the controller to implement the coarse control scheme, and the mode arbiter, in response to a determination that the magnitude of oscillation falls within the predefined variance of the reference voltage, interacts with the controller to implement the fine control scheme.
Description
DRAWINGS
[0012] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
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[0034] Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION
[0035] Example embodiments will now be described more fully with reference to the accompanying drawings.
[0036] First, different types of power loss related to the loading conditions of a PWM inductive power converter, particularly in a PWM buck converter (step-down converter) are explored as well as how to minimize the dominant power loss to enhance the power conversion efficiency. For this discussion, all design parameters such as switching frequency, values of passives, and sizes of power transistors are assumed to be well-designed to minimize the total power loss of the converter. As the converter's load current varies over its full range, the relative contribution of the different types of power loss varies as well. Without loss of generality, the total power loss can be decomposed into four different categories: AC loss and DC conduction loss coming from Ohmic loss of the power transistors, overlap (OV) loss resulting from the imperfect switching timing of the NMOS and PMOS transistors, and switching (SW) loss dissipated for the charging of the gate capacitances of the power transistors. The four different losses and the total power conversion efficiency with varying load current from 30 μA to 5 mA are illustrated in
[0037] In order to improve the power conversion efficiency at such light loads, therefore the switching loss should be reduced without large increase of other losses or additional loss. The switching loss of a power converter is given as
where P.sub.OUT and f.sub.SW are the output power and switching frequency of the given power converter, respectively. As shown in equation (2), W.sub.OPT is proportional to the load current when the operating frequency and the output voltage (V.sub.OUT) are constant. Another numerical calculation is performed using equation (2) and is illustrated in
[0038] Most of the recent works must have the dedicated controllers and sensors to realize load-adaptive power gating. In one example, the parasitic resistance of the inductor and active RC low pass filters are used for the estimation of the current loading condition and accommodates the finites state machine (FSM) to calculate the necessary size of the power transistor. In another example, the dedicated ADC for this purpose was implemented on chip. However, in the proposed architecture, the load-adaptive power gating is realized by reusing the existing blocks without any dedicated sensors and estimators.
[0039] With the given design parameters and light load conditions, the PWM power converter operate in discontinuous conduction mode (DCM). In DCM mode of operation, the duty cycle is calculated as follows
where M, K, and D are the VCR, critical value (K=2Lf.sub.S/R and R is load), and duty cycle, respectively. Using equation (3), the required duty cycles for both of two different VCR (0.3 and 0.7, equivalent to V.sub.OUT=1 V from V.sub.IN=2.5 and 3.3 V) are shown in
[0040]
[0041] In one embodiment, the power converter 51 is implemented as a buck converter as seen in
[0042] To achieve high power conversion efficiency at light loads, the sizing of the unit power transistor is one of the most important issues in the proposed converter. For the design of the unit-sized power transistors, two major design criteria were considered. First, the sum of the widths of all unit power transistors (the maximum size of the power transistors) was designed by considering the Ohmic loss (AC/DC conduction loss) to be less than half of the total power dissipation at maximum current (4 mA), and consequently the switching loss and overlap loss can occupy the other half of the total allowable power loss. The reason why this standard is set is that the portion of both conduction losses become dominant as the output current increases and reaches more than half of the total power loss as shown in
[0043] With continued reference to
[0044] In the digital control mode, overall operation is similar to a conventional digital controller. That is, the controller 55 is configured to receive an indicator of the output voltage, V.sub.OUT, and determines an error signal by comparing the indicator of the output voltage with a reference voltage V.sub.REF. The controller 55 in turn determines the number of power transistors passing current to the load in accordance with the error signal. In the example embodiment, the digital control is implemented by a variable-delay digital pulse width modulation (variable delay DPWM) 61, a digital compensator 62, an inductor current emulator 63, and an analog-to-digital converter (ADC) 64 as will be further described below. Other implementations also fall within the broader scope of this disclosure.
[0045] In the analog control mode, the overall operation is performed within the error bounds from the coarse digital control while reusing the functional blocks of the digital control. The bounded error from the coarse digital control is amplified and delivered to the variable delay DWPM for the final tuning. Since the converter has two control modes, there should be a functional block to make a decision for which mode should be used.
[0046] A mode arbiter 56 governs the control mode. The mode arbiter 56 not only governs the mode of controls but also extract the current control information of the converter based on the limit cycle oscillations (LCO) from the oversimplified digital control. On the whole, LCOs are the phenomena which should be avoided for the stable output control. The LCOs, however, are exploited for the control of the converter in the proposed architecture.
[0047] During operation, the mode arbiter 56 is configured to receive a signal indicative of the output voltage and extract information regarding the load using the oscillation in the signal indicative of the output voltage. More specifically, the mode arbiter 56 monitors the magnitude of oscillation. In response to a determination that the magnitude of oscillation falls outside the predefined variance of the reference voltage, the mode arbiter 56 interacts with the controller 55 to implement the coarse control scheme. In response to a determination that the magnitude of oscillation falls within a predefined variance of the reference voltage, the mode arbiter 56 interacts with the controller 55 to implement the fine control scheme. The arbitration scheme is described in further detail below.
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[0049] The I.sub.L emulator 63 performs two functions. First, it provides necessary current for the variable-delay DPWM 61 in accordance with the input supply variation from 2.5-3.3 V. As shown in
[0050] The other function that the IL emulator 63 provides is indirect zero current detection (ZCD). The ratio of D.sub.F to D.sub.R is critical in order to prevent the reverse I.sub.L generation which may occur in the DCM operation. In the DCM with synchronous design, it is mandatory to implement the ZCD function for detection and elimination of any possible generation of reverse inductor current, especially for low power operation. In the proposed architecture, the necessary condition for ZCD is satisfied simply by generating D.sub.F and D.sub.R according to equation (4). For perfect ZCD in a buck converter, equation (4) below should be met where D.sub.1 and D.sub.2 are on-times of PMOS and NMOS transistors, respectively, and L is the inductance.
As shown in
[0051] The operation of the coarse digital control is conceptually shown in
[0052] One of important requirements in digitally controlled power converters is that it should provide minimal oscillation in the output voltage around V.sub.REF in steady state. Those oscillations are generated by nonlinear quantization effects in ADC and/or DPWM. Generally speaking, when the resolution of DPWM is not high enough, as compared to that of the ADC, the quantized DPWM output cannot provide steady-state output. This is known as limit cycle oscillation (LCO). In the proposed scheme, LCOs come from the coarse digital control; i.e., the 1b-ADC toggles and thus gives no steady state condition. Although undesirable for steady-state operation, the LCO contains useful information for controlling the system. For example, the amplitude and frequency of LCOs can be extracted and used to tune the coefficient of the proportional-integral-derivative (PID) controller. In the proposed architecture, the average duty (D.sub.avg) is extracted from the oscillation at V.sub.OUT and used for analog fine-tuning control. The digital control block can be modeled as a 1st-order 1-bit incremental ΔΣ modulator as shown in
N=log.sub.2M (5)
[0053] In order to calculate D.sub.avg with enough resolution (enough number of data points, M), the frequency of LCOs should be known in advance. In addition, the amplitude information of LCOs should be provided in order to capture them. Unfortunately, the analytical equation for LCOs is hard to get and presumes the assumption of sinusoidal waveforms since LCOs are usually non-sinusoids. Instead of analytical description, numerical simulations were performed to extract the characteristics of LCOs for the given design parameters such as V.sub.IN, V.sub.OUT, f.sub.SW, L, and C.
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[0055] Once the mode arbiter 56 estimates D.sub.avg (N), the operation of ADC and variable delay DPWM are frozen, and the analog control is initiated for fine adjustment.
[0056] In an example embodiment, the proposed PWM converter was fabricated in 0.18 μm standard CMOS processes with 1P6M. The chip is implemented in a core area of 1250 μm×300 μm, or 0.375 mm2, using only 3.3V I/O transistors. The converter operates at 1 MHz frequency and the nominal V.sub.OUT is 1 V. Majority of the silicon area is occupied by the implementation of an array of power transistors and their gate drivers.
[0057] The transient response of V.sub.OUT by an abrupt output current change from 50 ρA to 4 mA is shown in
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[0059] In this disclosure, a 1 MHz PWM buck converter is presented with the load-adaptive scaling of power transistors for implantable biomedical applications. For light loads, the size of power transistors has been dynamically adjusted by digital coarse control to prevent overdrive and enhance the efficiency. The error arising from the coarse adjustment is effectively compensated by analog fine control. The proposed buck converter is able to achieve a high PCE of larger than 80% in light loads of less than 100 μA, which is critical to elongate the lifetime of battery in implantable devices. Furthermore, due to its constant switching frequency, it does not generate any unpredictable output spurs. The fabricated buck converter has shown 71% efficiency at the minimum load of 35 μA and 86.3% peak efficiency at 1.4 mA. From 45 μA to 4.1 mA load conditions, it has achieved over 80% efficiency, generating 1 V output from a 3.3 V single supply. The converter occupies 0.375 mm2 in the active area using 0.18 μm standard CMOS processes. It only requires an external capacitor of 1.2 μF and an inductor of 6.8 μH. The proposed converter is suitable for implantable biomedical systems as well as other application that consume small currents most of time while requiring high energy efficiency and robust signal integrity.
[0060] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.