RECIPROCATING PUMP

Abstract

A pump suitable for use in a wearable medical device, such as a patch pump, comprises an axially translatable chamber with an inlet and an outlet, a piston or a diaphragm rotatably received in the chamber, a first valve between the inlet and the chamber, a second valve between the outlet and the chamber, a cam affixed to the chamber, a follower affixed to the piston and in contact with the cam for axially translating the chamber, and a biasing means acting on the chamber for applying a force on the chamber in an axial direction of the chamber to maintain such contact.

Claims

1. A pump system for the pumping of a liquid, the pump system comprising: an axially translatable chamber having a cam surface, an inlet and an outlet; a piston received in the chamber, said piston fixed in an axial position relative to the pump system, said piston having a follower in contact with the cam surface for axially translating the chamber by rotation of said piston relative to said chamber; and where said chamber is biased in an axial direction to maintain contact between said follower and said cam surface of said chamber.

2. The pump system according to claim 1, wherein said inlet comprises an inlet valve and said outlet comprises an outlet valve.

3. The pump system according to claim 2, wherein the inlet valve and the outlet valve comprise check valves.

4. The pump system according to claim 2, wherein the inlet valve and the outlet valve comprise externally controlled valves that are operated by a mechanical linkage or by an electrical control system.

5. The pump system according to claim 2, wherein the inlet valve and the outlet valve comprise pinch valves.

6. The pump system according to claim 2, wherein said inlet valve comprises a flexible inlet conduit where a pinch valve closes said flexible inlet conduit when said chamber is in a first position, and said outlet valve comprises a flexible outlet conduit where a pinch valve closes said flexible outlet conduit when said chamber is in a second position.

7. The pump system according to claim 1, wherein the chamber is biased by a biasing member comprising a spring.

8. The pump system according to claim 1, wherein the cam surface is on an axial edge of the chamber.

9. A pump system for the pumping of a liquid, the pump system comprising: an axially translatable chamber having a cam surface, an inlet valve and an outlet valve; a diaphragm received in the chamber; a follower coupled to the diaphragm and in contact with the cam surface for axially translating the chamber by rotation of said follower relative to said chamber; and where said chamber is biased in an axial direction of the chamber with respect to the pump system to maintain contact between the follower and the cam surface of the chamber.

10. The pump system according to claim 9, wherein the inlet valve and the outlet valve comprise check valves.

11. The pump system according to claim 9, wherein the inlet valve and the outlet valve comprise externally controlled valves that are operated by a mechanical linkage or operated an electrical control system.

12. The pump system according to claim 9, wherein the inlet valve and said outlet valve comprise pinch valves.

13. The pump system according to claim 9, wherein the chamber is biased by a biasing member comprising a spring.

14. The pump system according to claim 9, wherein the cam surface is on an axial surface of the chamber.

15. The pump system according to claim 9, wherein said diaphragm is flexible and has an outer edge coupled to an inner surface of said chamber.

16. The pump system according to claim 15, further comprising a post extending axially from said diaphragm, and where said follower is coupled to said post.

17. The pump system according to claim 16, wherein said follower extends radially outward from said post and is oriented for contacting the cam surface of the chamber.

18. The pump system of claim 9, wherein said diaphragm is rotatable received in said chamber.

19. The pump system of claim 9, wherein said diaphragm is flexible and has an outer edge rotatable coupled to an inner surface of said chamber, said pump system having a post extending axially from a center portion of said diaphragm, and said follower coupled to said post where rotation of said follower and said post relative to said chamber moves said center portion of said diaphragm between a first configuration and a second configuration.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and other exemplary objects, features and advantages of the present invention will become more apparent from the following description of certain exemplary embodiments thereof when taken in conjunction with the accompanying drawings, in which:

[0017] FIGS. 1A and 1B are cross-sectional and partial upper perspective views, respectively, of a pump system according to a first embodiment of the present invention;

[0018] FIGS. 2A and 2B are cross-sectional and partial upper perspective views, respectively, of a pump system according to a second embodiment of present invention;

[0019] FIGS. 3A and 3B are cross-sectional views of a pump system according to a third embodiment of the present invention, shown during different portions of the pumping cycle;

[0020] FIG. 3C is a partial upper perspective view of the pump system of FIGS. 3A and 3B;

[0021] FIG. 4 is an illustration of the states of the inlet and outlet valves with respect to the angular displacement of the rotary piston in the embodiment of FIGS. 1 and 2; and

[0022] FIG. 5 is an illustration of the states of the inlet and outlet valves and the diaphragm with respect to the angular displacement of the rotary rod in the embodiment of FIGS. 3A-3C.

[0023] Throughout the drawings, like reference numerals will be understood to refer to like elements, features and structures.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

[0024] The matters exemplified in this description are provided to assist in an understanding of exemplary embodiments of the invention, and are made with reference to the accompanying drawings. Descriptions of well-known functions and constructions are omitted for clarity and conciseness.

[0025] As shown in FIGS. 1A and 1B, a pump according to a first embodiment of the present invention is illustrated in cross-sectional and partial upper perspective views. The pump comprises a chamber 104 within which a piston 102 is rotatably received. A shaft or piston rod 101 is rigidly connected to the piston 102. A post 103 is rigidly connected to the shaft 101 and serves as a cam follower for contacting a cam surface 113 that extends around the top edge of the chamber 104. In this embodiment, the piston 102 only rotates inside the chamber 104 and does not engage in any movement in the axial direction of the chamber 104. Instead, it is the chamber 104 that reciprocates axially as the rotation of the shaft 101 is translated to axial motion of the chamber 104 by virtue of the cam surface 113 and the post 103. This design is mechanically less complicated than conventional designs because it does not require a rotating linkage that is capable of axial sliding. This design also increases reliability and reduces cost of manufacturing. The benefits of this design similarly apply to the embodiments of FIGS. 2A-2B and 3A-3C below.

[0026] The chamber 104 comprises an inlet 105, an outlet 106, an inlet valve 112 and an outlet valve 111. The valves 111 and 112 may be self-activating check valves, or externally controlled valves that are operated in sequence by a suitable mechanical linkage or electrical control system (not shown). A biasing means 107 such as a coil spring acts on the chamber 104 for applying an upward biasing force on the bottom of the chamber 104 in an axial direction of the chamber 104. The biasing means 107 maintains constant contact between the post 103 and the cam surface 113, causing the chamber 104 to translate up and down along the axial direction of the chamber 104. The rotational motion of the post 103 and the piston 102 is transformed into linear motion of the chamber 104. When the post 103 rotates, it pushes the cam surface 113 of the chamber 104.

[0027] The opening and closing of valves 111 and 112 is synchronized with the rotation of the post 103. Both the inlet valve 112 and the outlet valve 111 open and close as a function of the relative displacement between the post 103 and the cam surface 113 to allow liquid to flow in and out of the chamber 104.

[0028] The biasing means 107 maintains an appropriate pressure to maintain constant contact between the post 103 and the cam surface 113 throughout the pumping cycle. The pumping process repeats itself to maintain a steady flow of fluid through the chamber 104.

[0029] FIGS. 2A and 2B are cross-sectional and partial upper perspective views of a pump according to another embodiment of present invention. Similar to FIGS. 1A and 1B, a biasing means 107 acts on the chamber 104 for applying a force on the chamber 104 in an axial direction of the chamber 104 to maintain constant contact between the post 103 and the cam surface 113. The interaction between the post 103 and the cam surface 113 causes the chamber 104 to translate up and down along the axial direction of the chamber 104.

[0030] When the post 103 rotates to a certain position, the cam surface 113 and the chamber 104 are pushed downward by the post 103, and the pinch valve 109 is triggered to close the flexible outlet conduit 106. When post rotates to another position, the chamber 104 is pushed upward by the biasing means 107, the pinch valve 108 is triggered to close the flexible inlet conduit 105. The pumping process repeats itself to maintain a steady flow of fluid through the chamber 104.

[0031] In FIGS. 3A-3C, a pump according to a third embodiment of the present invention is illustrated in cross-sectional and partial upper perspective views. The pump comprises a chamber 204 within which a flexible diaphragm 202 is rotatably received. A shaft 201 is rigidly connected to the diaphragm 202. A post 203 is rigidly connected to the shaft 201. Analogous to the previous embodiment, the diaphragm 202 only rotates inside the chamber 204 and does not engage in movement in the axial direction. The chamber 204 comprises an inlet 205, an outlet 206, an inlet valve 212 and an outlet valve 211. A biasing means 207 such as a coil spring acts on the chamber 204 for applying a biasing force on the chamber 204 in an axial direction of the chamber 204. The biasing means 207 maintains constant contact between the post 203 and the cam surface 213. The axial translation of the chamber 204 is coordinated with the opening and closing of the inlet valve 212 and outlet valve 211. The valves 211 and 212 may be self-activating check valves, or externally controlled valves that are operated in sequence by a suitable mechanical linkage or electrical control system (not shown). The opening and closing of the inlet valve 212 and the outlet valve 211 can be mechanically synchronized with the displacement of the post 203 and the cam surface 213.

[0032] The outlet valve 211 is opened to allow fluid to be pumped out of the chamber 204 when the cam surface 213 is pushed upward by the biasing means 207. The diaphragm is in the flexed-down position as illustrated in FIG. 3A. The inlet valve 212 is opened to allow fluid to be pumped into the chamber 204 when the cam surface 213 is pushed downward by the post 203. The diaphragm 202 is in the flexed-up position as illustrated in FIG. 3B.

[0033] FIG. 4 is an illustration of the states of the inlet and outlet valves with respect to the angular displacement of the post 103 in the embodiments of FIGS. 1A-1B and 2A-2B. In the first angular displacement A, the inlet valve is open and the outlet valve is closed to allow fluid to flow into the chamber. In the second angular displacement B, both the inlet and the outlet valves are closed. In the third angular displacement C, the inlet valve is closed and the outlet valve is open to allow fluid to flow out of the chamber. In the fourth angular displacement D, both the inlet and the outlet valves are closed. The post 103 then rotates back to the first angular displacement A and a new pumping cycle starts. The pumping cycles are repeated to allow continuous pumping of fluid into and out of the chamber 104 of the pump.

[0034] FIG. 5 is an illustration of the states of the inlet and outlet valves and the diaphragm with respect to the angular displacement of the post 203 in the embodiment of FIGS. 3A-3C. In the first angular displacement A, the diaphragm 202 is flexed down, the inlet valve is closed and the outlet valve is open to allow fluid to flow out of the chamber. In the second angular displacement B, both the inlet and the outlet valves are closed. In the third angular displacement C, the diaphragm 202 is flexed up, the inlet valve is open and the outlet valve is closed to allow fluid to flow into the chamber. In the fourth angular displacement D, both the inlet and the outlet valves are closed. The post 203 then rotates back to the first angular displacement 610 and a new pumping cycle starts. The pumping cycles are repeated to allow continuous pumping of fluid into and out of the chamber 204 of the pump.

[0035] While the present invention has been shown and described with reference to particular illustrative embodiments, it is not to be restricted by the exemplary embodiments but only by the appended claims and their equivalents. It is to be appreciated that those skilled in the art can change or modify the exemplary embodiments without departing from the scope of the present invention. In addition, the features of the various embodiments can be combined with each other to form new embodiments without departing from the scope of the present invention.