PLATE-LIKE BACKING PAD ADAPTED FOR RELEASABLE ATTACHMENT TO A HAND-HELD POLISHING OR SANDING POWER TOOL
20220305606 ยท 2022-09-29
Inventors
Cpc classification
B24D9/08
PERFORMING OPERATIONS; TRANSPORTING
B24B23/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention refers to a plate-like backing pad (20) adapted for releasable attachment to a hand-held polishing or sanding power tool (2). The backing pad (20) comprises a center axis (34), a top surface (50), a damping layer (52) made of resilient plastic material and attached to the top surface (50), an even bottom layer (22) attached to a bottom surface (56) of the damping layer (52) and adapted for releasable attachment of a polishing or sanding member (24), and an attachment member (38) provided on the top surface (50) and adapted for releasable attachment to a corresponding attachment element (32) of the hand-held power tool (2), in particular of a tool shaft (28) or an eccentric element (30) of the hand-held power tool (2).
It is suggested that the top surface (50) of the backing pad (20) has a central region (58) extending around the center axis (34) and an external region (60) surrounding the central region (58), that the central region (58) is recessed in respect to the surrounding external region (60), and that the attachment member (38) is provided in the recessed central region (58) of the top surface (50) with the center axis (34) extending through the attachment member (38) and at least part of the central region (58) surrounding the attachment member (38).
Claims
1. Plate-like backing pad (20) adapted for releasable attachment to a hand-held polishing or sanding power tool (2), the plate-like backing pad (20) comprising a center axis (34), a top surface (50), a damping layer (52) made of resilient plastic material and attached to the top surface (50), an even bottom layer (22) attached to a bottom surface (56) of the damping layer (52) and adapted for releasable attachment of a polishing or sanding member (24), and an attachment member (38) provided on the top surface (50) and adapted for releasable attachment to a corresponding attachment element (32) of the hand-held polishing or sanding power tool (2), including of a tool shaft (28) or an eccentric element (30) of the hand-held polishing or sanding power tool (2), wherein the top surface (50) of the plate-like backing pad (20) has a central region (58) extending around the center axis (34) and an external region (60) surrounding the central region (58), the central region (58) is recessed in respect to the external region (60), and the attachment member (38) is provided in the central region (58) of the top surface (50) with the center axis (34) extending through the attachment member (38) and at least part of the central region (58) surrounding the attachment member (38).
2. The plate-like backing pad (20) according to claim 1, wherein the external region (60) of the top surface (50) of the plate-like backing pad (20) extends from the central region (58) radially outwards to an upper external edge (80) of the top surface (50) of the plate-like backing pad (20).
3. The plate-like backing pad (20) according to claim 1, wherein the attachment member (38) is at least partially made of metal and/or a rigid plastic material.
4. The plate-like backing pad (20) according to claim 1, wherein the attachment member (38) comprises a central recess (40), including where at least part of the central region (58) of the top surface (50) of the plate-like backing pad (20) forms an upper external edge of the central recess (40).
5. The plate-like backing pad (20) according to claim 4, wherein in a view from above on the top surface (50) of the plate-like backing pad (20), the central recess (40) has an inner circumferential surface (42), which is not rotationally symmetric in respect to the center axis (34) of the plate-like backing pad (20).
6. The plate-like backing pad (20) according to claim 4, wherein in a view from above on the top surface (50) of the plate-like backing pad (20), the central recess (40) has an inner circumferential surface (42) comprising two circular arcs (86) having a common center point located on the center axis (34) and having the same radius, the two circular arcs (86) being located opposite to each other in respect to the center axis (34); and the inner circumferential surface (42) of the central recess (40) further comprising two straight lines (88) extending parallel to each other on opposite sides of the center axis (34) and interconnecting the two circular arcs (86) with each other.
7. The plate-like backing pad (20) according to claim 4, wherein the inner circumferential surface (42) of the central recess (40) comprises a regular polygonal, including a regular hexagonal.
8. The plate-like backing pad (20) according to claim 4, wherein the central recess (40) is at least partially formed by means of external walls (82) which extend upwards from the central region (58) of the top surface (50) of the plate-like backing pad (20).
9. The plate-like backing pad (20) according to claim 8, wherein a top edge of the external walls (82) is located below an imaginary plane (96) defined by the external region (60) of the top surface (50) of the plate-like backing pad (20).
10. The plate-like backing pad (20) according to claim 1, wherein the attachment member (38) comprises a threaded pin (78) having a longitudinal axis congruent with the center axis (34) of the plate-like backing pad (20).
11. The plate-like backing pad (20) according to claim 10, wherein a threaded region of the threaded pin (78) to which the corresponding attachment element (32) of the hand-held power tool (2), including the tool shaft (28) of the hand-held polishing or sanding power tool (2), is attached and, located below an imaginary plane (96) defined by the external region (60) of the top surface (50) of the plate-like backing pad (20).
12. The plate-like backing pad (20) according to claim 1, wherein in a view from above on the top surface (50) of the plate-like backing pad (20), the plate-like backing pad (20) has a circular shape, a triangular shape, including being delta-shaped or a rectangular shape.
13. The plate-like backing pad (20) according to claim 1, wherein in a view from above on the top surface (50) of the plate-like backing pad (20), the plate-like backing pad (20) has a circular shape; and the central region (58) of the top surface (50) has a substantially circular-shaped form and the external region (60) has a substantially ring-shaped form.
14. The plate-like backing pad (20) according to claim 1, wherein in a view from above on the top surface (50) of the plate-like backing pad (20), the plate-like backing pad (20) has a circular shape; the top surface (50) comprises a separate plate-like ring-shaped cover element (90) made of a rigid material; and at least part of the external region (60) of the top surface (50), including at least a radially external part of the external region (60) abutting against an upper external edge (80) of the top surface (50) of the plate-like backing pad (20), is made up of the separate plate-like ring-shaped cover element (90).
15. The plate-like backing pad (20) according to claim 14, wherein the separate plate-like ring-shaped cover element (90) is fixedly attached to a remaining part of the top surface (50) by means of at least one of gluing, welding, a snap-on connection, a magnetic connection, riveting and screwing.
16. The plate-like backing pad (20) according to claim 2, wherein the attachment member (38) is at least partially made of metal and/or a rigid plastic material.
17. The plate-like backing pad (20) according to claim 2, wherein the attachment member (38) comprises a central recess (40), including where at least part of the central region (58) of the top surface (50) of the plate-like backing pad (20) forms an upper external edge of the central recess (40).
18. The plate-like backing pad (20) according to claim 5, wherein in a view from above on the top surface (50) of the plate-like backing pad (20), the central recess (40) has an inner circumferential surface (42) comprising two circular arcs (86) having a common center point located on the center axis (34) and having the same radius, the two circular arcs (86) being located opposite to each other in respect to the center axis (34); and the inner circumferential surface (42) of the central recess (40) further comprising two straight lines (88) extending parallel to each other on opposite sides of the center axis (34) and interconnecting the two circular arcs (86) with each other.
19. The plate-like backing pad (20) according to claim 5, wherein the inner circumferential surface (42) of the central recess (40) comprises a regular polygonal, including a regular hexagonal.
20. The plate-like backing pad (20) according to claim 2, wherein the attachment member (38) comprises a threaded pin (78) having a longitudinal axis congruent with the center axis (34) of the plate-like backing pad (20).
Description
BRIEF DESCRIPTION OF THE DRAWING
[0037] Further features and advantages of the present invention are described in more detail hereinafter with reference to the accompanying drawings. It is emphasized that each of the features shown in the drawings and described herein may be significant for the present invention, even if not explicitly mentioned herein. Furthermore, the features shown in the drawings and described herein may be combined with each other in any desired manner, even if that combination is not shown in the drawings and not explicitly mentioned herein. The drawings show:
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DETAILED DESCRIPTION OF THE BEST MODE OF THE INVENTION
[0047] In
[0048] At the bottom side of the handle 6 a switch 12 is provided for turning on and off the power tool 2. The switch 12 can be continuously held in its activated position by means of a push button 14. The power tool 2 can be provided with speed adjustment means 16 (e.g. a knurled wheel) for adjusting the rotational speed of the tool's motor. The housing 4 can be provided with cooling openings 18 for allowing heat from electronic or mechanical components and/or the electric motor located inside the housing 4 to dissipate into the environment and for allowing cooling air to enter the housing 4.
[0049] A backing pad 20 is attached to the power tool 2 in a manner which will be described in more detail below. A polishing or sanding member 24 for working a working surface (e.g. of a vehicle, boat or airplane body, or of a piece of wood, metal, plastic, resin or the like) may be attached to a bottom layer 22 of the backing pad 20 (see
[0050] The backing pad 20 is attached to the power tool 2 such that it rotates about a rotational axis 26 of a tool shaft 28 of the power tool 2. The example of
[0051] If the backing pad 20 is directly attached to the tool shaft 28 of the power tool 2, it preferably performs a purely rotational working movement. In that case the attachment element 32 is attached to the tool shaft 28 in a torque proof manner or forms an integral part thereof.
[0052] If the backing pad 20 is attached to the tool shaft 28 by means of an eccentric element 30, it preferably performs a random orbital working movement. The eccentric element 30 is attached to the tool shaft 28 in a torque proof manner so as to rotate about the rotational axis 26 of the tool shaft 28 upon activation of the power tool 2. The attachment may be effected by means of a threaded connection, welding or the like. The backing pad 20 is attached to the eccentric element 30 in a manner freely rotatable about its center axis 34, e.g. by means of one or more bearings 36, which may have the form of ball races. The rotational axis 26 of the tool shaft 28 and the center axis 34 of the backing pad 20 extend parallel and in a distance to each other. When the power tool 2 is activated, the backing pad 20 performs an eccentric movement about the rotational axis 26 of the tool shaft 28. At the same time the free rotation of the backing pad 20 in respect to the eccentric element 30 adds a random rotational movement component of the backing pad 20 about the center axis 34 to the eccentric movement about the rotational axis 26, resulting in the random orbital working movement of the backing pad 20.
[0053] It can be seen from
[0054] The backing pad 20 comprises an attachment member 38 on its top surface 50, by means of which it is connected to the tool shaft 28 or the eccentric element 30. In the examples of
[0055] The backing pad 20 comprises: [0056] the center axis 34, [0057] a top surface 50, [0058] a damping layer 52 made of resilient plastic material and attached to the top surface 50, in particular to a bottom surface 54 of the top surface 50, [0059] the even bottom layer 22 attached to a bottom surface 56 of the damping layer 52 and adapted for releasable attachment of the polishing or sanding member 24, and [0060] the attachment member 38 provided on the top surface 50 and adapted for releasable attachment to the corresponding attachment element 32 of the hand-held power tool 2.
[0061] The resilient plastic material of the damping layer 52 is preferably polyurethane (PUR) or a similar elastic and/or resilient plastic material. The various layers 50, 52 and 22 of the backing pad 20 may be glued together and/or manufactured in a co-moulding process. The attachment member 38 is preferably inserted into the backing pad 20 (i.e. into the top surface 50 and the damping layer 52) by means of a co-moulding process.
[0062] Backing pads 20 of the above-mentioned kind are well-known in the prior-art. Round backing pads 20 have a top surface 50 with a circular central region 58 extending around the center axis 34 and an essentially ring-shaped external region 60 surrounding the central region 58. In the known backing pads 20 the central region 58 either protrudes upwards beyond the surrounding external region 28 (see
[0063] Further reasons for the rather large thickness of the known backing pads 20, in particular in the area of the central region 58, may be dust suction channels and chambers 62 provided in the damping layer 52, with openings 64 extending through the top surface 50 and the bottom layer 22.
[0064] One drawback of the conventional backing pads 20 having an elevation in the central region 58 of the top surface 50 or having at least the central region 58 level with the surrounding external region 60 and with the attachment member 38 located in the central region 58, is that the center of gravity 68 of the entire moving masses is located rather high above a surface 66 to be worked by means of the power tool 2 and the polishing or sanding member 24, respectively. Furthermore, the center of gravity 70 of the counterweight(s) 74 and the center of gravity 72 of the backing pad 20 are located at a rather large distance in the axial direction in respect to each other. The result is that the power tool 2 has an unsteady and uneven running and creates a rather large amount of vibrations during intended use of the power tool 2.
[0065] These drawbacks are overcome by the backing pad 2 according to the present invention, examples of which are shown in their entirety or in part in
[0066] In contrast to the prior-art backing pads 20 of
[0067] The counterweight 74 essentially corresponds to the weight of the backing pad 20 and possibly also of the polishing or sanding member 24 attached thereto. It is arranged opposite to the center of gravity 72 of the backing pad 20 in respect to the rotational axis 26 of the tool shaft 28 of the power tool 2 in order to provide for a static compensation of the masses. In order to also provide for an efficient dynamic compensation of the masses, the center of gravity 70 of the counterweight(s) 74 and the center of gravity 72 of the backing pad 20 are arranged as close as possible in respect to each other in an axial direction. Theoretically, a perfect dynamic compensation could be achieved if the centers of gravity 70, 72 were located on a common horizontal plane. Of course, this cannot be realized in practice due to technical constraints. However, the backing pad 20 according to the invention provides for a much closer arrangement of the two centers of gravity 70,72 in the axial direction and, therefore, for a very good dynamic compensation of the masses.
[0068] It is suggested that the top surface 50 of the backing pad 20 and in particular the depression 76 is designed such that it can receive part of an eccentric element 30 if the backing pad 20 is indirectly attached to the tool shaft 28 by means of the eccentric element 30. This can be seen in
[0069] As previously mentioned, the attachment member 38 of the backing pad 20 may comprise a recess 40 (see
[0070] It is suggested that in a view from above on the top surface 50 of the backing pad 20 (see
[0071] According to an alternative embodiment (see
[0072] It is suggested that the central recess 40 is at least partially formed by means of external walls 82 (see
[0073] Alternatively, the attachment member 38 may comprise a threaded pin 78 (see
[0074] Preferably, the rotation direction for tightening the threaded connection between the backing pad 20 and the threaded pin 78, respectively, and the power tool 2 and the attachment element 32, respectively, is opposite to the direction of the rotational working movement about the rotational axis 26 of the tool shaft 28. This will reduce the risk of unintentionally loosening the threaded connection when the power tool 2 is activated and the backing pad 20 is accelerated. Quite to the contrary, activation of the power tool 2 will tighten the threaded connection.
[0075] The surrounding external region 60 of the top surface 50 of the backing pads 20 according to the invention extends from the recessed central region 58 radially outwards to an upper external edge 80 of the top surface 50. A conical intermediate region 98 may be provided between the recessed central portion 58 and the surrounding external region 60, with the intermediate region 58 rising from the central region 58 towards the external region 60.
[0076] Preferably, the surrounding external region 60 has a continuous essentially horizontal extension throughout its entire surface. Although the surrounding external region 60 may be provided with holes and/or with protruding elements (e.g. reinforcement ribs, venting elements or the like) on its surface, the extension of the surrounding external region 60 is still considered to be essentially horizontal in the sense of the present invention. With other words, it is suggested that, viewed in a cross section, the backing pad 20 has essentially the same height in a first area where the surrounding external region 60 touches the central region 58 or the intermediate region 98 and in a second area where the surrounding external region 60 touches the upper external edge 80 of the top surface 50 of the backing pad 20.
[0077] It is suggested that the attachment member 38 is at least partially made of metal (e.g. die-cast aluminium or steel) and/or a rigid plastic material (e.g. polyvinyl chloride (PVC), polyethylene (PE), polycarbonate (PC), a resin, possibly fibre enforced, or the like). In particular, the torque receiving and/or transmitting parts of the attachment member 38 are made of metal and/or the rigid plastic material. These are, for example, in an attachment member 38 designed as a recess 40, circumferential walls 82 (see
[0078] Of course, at least part of the central region 58 can be also made of metal and/or a rigid plastic material, preferably in one piece with the attachment member 38 (i.e. the walls 82 or the threaded pin 78). The attachment member 38 may comprise anchoring or embedding means 84 having an essentially plate-like form (see
[0079] The backing pad 20 shown in the
[0080] A triangular, delta-shaped or rectangular backing pad 20 will preferably be attached to the power tool 2 such that it will perform an eccentric working movement (attached to an eccentric element 30 and the backing pad 20 being limited in its free rotation in respect to the eccentric element 30 about its center axis 34).
[0081] It is further suggested that in a view from above on the top surface 50 of the backing pad 20, the backing pad 20 has a circular form and the top surface 50 comprises a separate plate-like ring-shaped cover element 90 made of a rigid material. Preferably, at least part of the ring-shaped external region 60 of the top surface 50, in particular at least a radially external part of the external region 60 abutting against the upper external edge 80 of the top surface 50 of the backing pad 20, is made up of the ring-shaped cover element 90 (see the left part of the backing pad 20 in
[0082] The separate plate-like ring-shaped cover element 90 is preferably fixedly attached to the rest of the top surface 50 by means of at least one of gluing, welding, co-moulding, a snap-on connection, a magnetic connection, riveting and screwing.