Device and method for an efficient surface evaporation and for an efficient condensation
09732994 · 2017-08-15
Assignee
Inventors
Cpc classification
F25B43/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An evaporator or a condenser includes a surface on which the operating liquid is arranged. Further, turbulence generators are provided to generate turbulences in the operating liquid located on the operating surface. In the condenser, alternatively or additionally, a laminarizer is present to make the vapor stream laminar provided by the compressor. On the evaporator side, the evaporation efficiency is increased and, on the condenser side, the condenser efficiency is increased, which may be used for a substantial reduction in size without loss of power of these components, in particular for a heat pump for heating a building.
Claims
1. A condenser condensing an evaporated operating liquid, comprising: a condenser surface on which an operating liquid is arranged; a plurality of turbulence generators generating current turbulences in the operating liquid located on the condenser surface; and a laminarizer making a vapor current of the evaporated operating liquid and directed to the operating liquid located on the condenser surface laminar, wherein the vapor current of the evaporated operating liquid made laminar by the laminarizer is warmer than the operating liquid located on the condenser surface, wherein the vapor current of the evaporated operating liquid made laminar by the laminarizer impinges on the current turbulences in the operating liquid located on the condenser surface and generated by the plurality of turbulence generators, and wherein the vapor current of the evaporated operating liquid made laminar by the laminarizer directly condenses into the current turbulences in the operating liquid located on the condenser surface, whereby the operating liquid is heated.
2. The condenser according to claim 1, comprising: a condenser housing in which the condenser surface is arranged, the condenser housing maintaining a pressure in the condenser housing at the condenser surface, the pressure being at such a value that a condensed operating liquid has a predetermined minimum temperature.
3. The condenser according to claim 2, wherein the predetermined minimum temperature is higher than or equal to 22° C.
4. The condenser according to claim 1, wherein the condenser surface is inclined in an operating position, wherein the operating liquid is supplied to the condenser surface, wherein the operating liquid flows from an intake for the operating liquid to a drain of the condenser surface due to gravity.
5. The condenser according to claim 4, wherein the condenser surface is pyramid-shaped, conical, funnel-shaped or in the form of an inclined plane which is level or non-level.
6. The condenser according to claim 4, wherein the intake for the operating liquid to the condenser surface is surrounded by the condenser surface, wherein the operating liquid flows across the condenser surface at several sides of the intake.
7. The condenser according to claim 1, wherein both the turbulence generators and also the laminarizer are formed by a same element.
8. The condenser according to claim 7, wherein the same element comprises a fiber tissue protruding beyond an operating liquid level on the condenser surface.
9. The condenser according to claim 8, wherein the fiber tissue is a plastic wool with non-absorbing fibers or a metallic wool.
10. The condenser according to claim 1, wherein a distance of the laminarizer from the operating liquid on the condenser surface, which the laminarized vapor has passed, is smaller than 25 mm.
11. The condenser according to claim 10, wherein the laminarizer is formed of honeycomb material or a tube material with laminarizer cells, wherein a length of a laminarizer cell is implemented such that, in proportion to a diameter of the laminarizer cell, on the output side a gas current is generated which is at least half as turbulent as a gas current which is fed into the laminarizer.
12. The condenser according to claim 11, wherein the laminarizer cell is longer than 10 mm if it has a diameter greater than 5 mm and is longer than 1 mm if it has a diameter smaller than 1 mm.
13. The condenser according to claim 1, wherein the condenser surface is formed in a tilted manner, so that the operating liquid flows off the condenser surface subsequent to being heated due to the direct condensation of vapor current of the evaporated operating liquid into the operating liquid located on the condenser surface, wherein the condenser further comprises an operating liquid reservoir into which the operating liquid flowing off the condenser surface is introduced, and wherein the operating liquid reservoir is arranged in such a way that operating liquid stored in the operating liquid reservoir and being cooler than the operating liquid flowing off the condenser surface is supplied from the operating liquid reservoir to the condenser surface to form an operating liquid current on the condenser surface.
14. The condenser according to claim 1, which is implemented for being used in a heat pump.
15. The condenser according to claim 1, which is implemented for the use of a heat pump for heating a building for buildings with less than 10 apartment units.
16. A condenser of claim 1, wherein the operating liquid is water.
17. A heat pump, comprising: an evaporator evaporating an operating liquid, the evaporator comprising: an evaporator surface on which the operating liquid evaporated by the evaporator is arranged; and a plurality of first turbulence generators generating turbulences in the operating liquid evaporated on the evaporator surface; a condenser condensing the evaporated operating liquid, the condenser comprising: a condenser surface on which the operating liquid is arranged; a plurality of second turbulence generators generating current turbulences in the operating liquid located on the condenser surface; and a laminarizer making a vapor current of the evaporated operating liquid and directed to the operating liquid located on the condenser surface laminar, wherein the vapor current of the evaporated operating liquid made laminar by the laminarizer is warmer than the operating liquid located on the condenser surface, wherein the vapor current of the evaporated operating liquid made laminar by the laminarizer impinges on the current turbulences in the operating liquid located on the condenser surface and generated by the plurality of turbulence generators, and wherein the vapor current of the evaporated operating liquid made laminar by the laminarizer directly condenses into the current turbulences in the operating liquid located on the condenser surface, whereby the operating liquid is heated; and a compressor compressing the operating liquid evaporated by the evaporator, wherein the compressor is coupled to the condenser and feeds compressed vapor into the condenser, and wherein the condenser further comprises a heating forward flow supplying warm heating liquid and a heating return flow supplying cold heating liquid to the condenser.
18. A method of condensing an evaporated operating liquid, comprising: arranging operating liquid on a condenser surface; generating turbulences in the operating liquid arranged on the condenser surface; and making a vapor current of the evaporated operating liquid and directed to the operating liquid located on the condenser surface laminar, wherein the vapor current of the evaporated operating liquid made laminar is warmer than the operating liquid located on the condenser surface, wherein the vapor current of the evaporated operating liquid made laminar impinges on the current turbulences in the operating liquid located on the condenser surface, and wherein the vapor current of the evaporated operating liquid made laminar directly condenses into the current turbulences in the operating liquid located on the condenser surface, whereby the operating liquid is heated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, embodiments of the present invention are explained in more detail with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(17) According to the invention, on the evaporator side and/or on the condenser side, a means for generating vortexes is provided. This water vortex generating means which may comprise a plurality of so-called vortex generators 40, as is illustrated in
(18) For so-called vortex generators, different materials may be used, like, for example, a wire mesh fence, as is schematically illustrated in
(19) The wire mesh illustrated in
(20) It is to be noted that any other vortex generators may be used, like, for example, pyramids arranged on the funnel-shaped evaporator which, so to speak, “cut up” and “fold down” the water current so that water from the bottom area of the liquid film is brought to the top and vice versa. It is thus guaranteed that, on the evaporator side which is plotted in
(21) With a heat pump this leads to a substantial power increase. If an evaporation power of perhaps 1 to 4 kW/m.sup.2, i.e. an evaporation power per evaporator area, was achieved without a vortex generator, this evaporation power is substantially increased, i.e. into a range from 60 to 300 kW/m.sup.2, wherein already with simple vortex generators, as are, for example, illustrated in
(22) Although it was noted that the vortex generators may be used both in the evaporator and also in the condenser, the condenser power may be increased also without a vortex generator 40 if a gas current laminarizer 48 is used. Such a gas current or gas stream laminarizer may, for example, be achieved by a honeycomb-shaped material in the form of a honeycomb, as is illustrated in
(23) Thus, the gradient of the temperature as a function of the location is very high in the case of a non-laminar current at the liquid surface. By the inventive laminarization of the gas current, however, a smaller gradient is achieved directly at the liquid surface. Thus, the energetic ratios of the gas better suit the energetic ratios of the liquid, so that the efficiency of the condensation process is essentially increased.
(24) The laminarization means is used together with the vortex generators 40 to achieve an even higher condenser power. However, also without vortex generators on the condenser side or without a laminarizer 48 on the condenser side, the efficiency is already substantially increased.
(25) According to the invention it is, however, advantageous, on the condenser side, to use both the vortex generators 40 in the liquid layer and also the laminarizer 48 for making the current of the gas laminar. Thus, condenser powers may be achieved which are up to 100 times higher than condenser powers without vortex generators and/or laminarizers.
(26) In
(27) The honeycomb structure illustrated in
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(29) An arrangement of a device, which is also referred to as a gas trap 50, in the liquefier 51 of a heat pump is illustrated in
(30) Foreign gases sucked in by the compressor motor 53 from the evaporator are directed, due to the gas current through the laminarizer 55, to the condenser water 56, which runs off to the side coming from the center over the turbulence generator 58 which may, for example, be implemented in the form of a wire mesh. It has turned out that foreign gases are carried off to the side by the condenser water between the laminarizer 55 and the condenser water surface.
(31) For the foreign gases to accumulate in the proximity of the gas trap 50, a sealing lip 59 is provided which separates the bottom gas area 60 from the top gas area 61. Thus, the sealing lip 59 does not necessarily have to provide a complete sealing. It guarantees, however, that the foreign gas transported by the condenser water on the condenser 57 accumulates below the condenser drain 57 in the area 60. Foreign gases, as they are heavier than water vapor, fall into the gas trap 50 due to gravity. A diffusion process acts against gravity, insofar as also the foreign gases want to have the same concentration in the area 60 and in the gas trap. This diffusion process thus acts against the gravity effect of the gas trap. This is relatively unproblematic, however, as the accumulation of the foreign gas now no longer takes place in the area where condensation takes place, but below the drain 57. By the sealing lip 59, it is prevented that the concentrations in the area 60 and in the area 61 are set to the same value. Thus, the concentration of the foreign gas in the space 60 will be higher than in the space 61, and a good trapping effect for foreign gases will occur in the gas trap 50.
(32) The effect of the sealing lip 59, which separates the area above the condenser drain or the condenser funnel 57 from the area below this element 57, is increased by the fact that the laminarization means 55 is present, as thus the foreign gases, as soon as they meet the water current 56 on the liquefier drain 57, may not leave again, but are forced, so to speak, to pass in the direction of the sealing lip and below the sealing lip to accumulate in the proximity of the gas trap 50. This performance is even increased by the turbulence generator 58 as then a more turbulent current exists which also has a higher efficiency, so to speak, to trap and carry foreign gas which is in the top area 61.
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(34) It is advantageous, depending on the implementation, to implement the gas trap similar to
(35) The implementation of arranging a wall of the accumulation container 10 in the evaporator, or, generally speaking, at a cold location of the system, is especially advantageous when the heat pump is implemented such that the liquefier is arranged above the evaporator. In this implementation, the neck 70 reaches through the liquefier downwards into the evaporator to provide a cold condensation wall which, on the one hand, leads to a continuous gas stream into the gas trap and, on the other hand, causes water to be present in the gas trap, which may be heated to increase the pressure in the accumulation container such that at certain events a discharge of foreign gas may take place.
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(37) It is further to be noted that, in the case of a half-open system, although the liquid 106 in the supply line carries heat from the underground water, it is not underground water, wherein in this case a heat exchanger is arranged in an underground water reservoir to heat up the circulating liquid in the line 106, which is then implemented as a go and return line so that the heat transmitted by the underground water is brought into the heating forward flow 110a via the heat pump process.
(38) In an embodiment of the present invention, the operating liquid in the evaporator and in the condenser is water. Alternatively, however, also other operating liquids may be used, like, for example, heat-carrier liquids provided especially for heat pumps. Water is, however, advantageous due to its special suitability for the process. A further substantial advantage of water is that it is carbon neutral.
(39) To evaporate water at temperatures of approximately 10° C., the evaporator 42 is provided with an evaporator housing which is implemented to maintain a pressure in the evaporator at least in the environment of the evaporator surface at which the water flowing in the supply line 106 evaporates. If water is used as the operating liquid, pressures in the evaporator will be below 30 mbar and even in a range below 10 mbar.
(40) On the condenser side, pressures will be at more than 40 mbar and below 200 or 150 mbar. In this respect a condenser housing is implemented to maintain the respective pressures. Pressures at condensation temperatures of 22° C. or above are advantageous.
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(42) The evaporator includes an evaporator surface or condenser surface 80 arranged on the turbulence generators 40. The turbulence generators 40 are individual wire sections, together implemented, for example, as a spiral 82. Simultaneously, the turbulence generators may also be more or less concentric wire rings separate from each other, but the use of a spiral is easier with regard to handling and assembly. In the flow direction of the operating liquid, indicated with the symbolic arrows 83, adjacent wire sections 84a, 84b which each have a diameter of d are spaced apart by a distance D.sub.d, wherein the distance D.sub.d is greater than the diameter d of a wire section and advantageously smaller than three times the diameter. Although the wire sections in
(43) In the longitudinal section,
(44) The surface 80, both for the evaporator and also for the condenser, is shaped such that the operating liquid which is supplied via an operating liquid supply line 86 not only stands still on the surface 80, which would be the case if the surface were completely horizontal and a virtually non-existing supply line were present, but that the operating liquid also flows on the surface due to gravity. For this purpose, the surface 80 includes at least one inclined plane. Advantageously, the surface is funnel-shaped and the supply opening 86 is in the center or arranged with respect to the operating surface such that the operating liquid is not only drained at one side with respect to the supply opening, but flows off to all sides. Alternatively, however, also an implementation for certain applications may be used, in which, for example, a level area exists which is arranged as an inclined plane and where, at the highest point, the intake or supply line 86 is arranged so that the operating liquid is not on several sides of the intake but basically in a limited sector, like, for example, 30°, 60° or 90° with respect to the intake on the surface, in order to cause an effect there by the turbulence generators 40.
(45) Alternatively, the operating surface may also be pyramid-shaped or conical or uneven or curved in its cross-section as long as the operating liquid, in the operating position of the evaporator or condenser, overcomes a height difference due to the effect of gravity.
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(47) Apart from the illustrated implementations, the turbulence generators may, for example, also be implemented by elements reaching into the operating liquid, like, for example, bars, etc. which are not firmly connected to the surface 80 but are suspended above the surface 80, for example. These bars may also be moved, depending on the implementation, to generate extremely strong turbulences. Turbulences may thus be generated in many ways, wherein turbulence generators, in order to generate these turbulences, may be firmly connected with the operating surface 80 or also be positioned in a static or dynamic way with respect to the operating surface as long as, advantageously, at least 20% of the overall water current is provided with turbulences. It is advantageous in special embodiments to provide almost the complete operating surface of the evaporator or condenser with turbulence generators as far as possible, so that between 90% and almost 100% of the complete current is turbulent or, with respect to the area of the surface 80, more than 80% or more than 90% of the liquid on the surface 80 is in turbulence.
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(49) In addition to that, with the present invention the temperature of the undirected vapor θ.sub.D may be far higher than the temperature of the water θ.sub.W. Still, no vapor coolers, etc. are needed, as the laminarizer 48 with the individual laminarizer cells 120 separated from each other by walls 121 enforces the temperature distribution illustrated in
(50) The laminarizer does not necessarily have to achieve a perfect 100% laminarization as long as the gas current at the output of the laminarizer is less turbulent than the gas stream at the input of the laminarizer. Advantageously, the laminarizer cells or the whole laminarizer is implemented so that the output vapor current made laminar is at least half as turbulent as the turbulent vapor current on the input side.
(51) For use in a condenser for a heat pump operated with water as the operating liquid, it is advantageous for the length of a laminarizer cell 120 to be approximately 10 mm long if the diameter of the laminarizer cell is 5 mm. The larger the diameter of an individual cell, the longer also the length L ought to be, so that also with larger diameters a sufficient laminarization is achieved. At the same time, with smaller diameters there is a lower limit of the length in order to prevent a nozzle effect occurring which may lead to a de-laminarization. To keep the flow resistance for the vapor as low as possible, it is advantageous to provide a large laminarizer area and to implement the thickness of the walls 121 between the laminarizer cells 120 in
(52) In order to guarantee, also with incomplete laminarization, that a basically laminarized current meets the liquid on the condenser surface, it is advantageous to implement the distance D.sub.L between the output of the laminarizer cells 120 and the surface of the liquid to be relatively small and in particular smaller than 50 mm, advantageously smaller than 25 mm or advantageously smaller than 6 mm. It is thus also enforced that the gas or the evaporated operating liquid when it leaves the laminarizer cells has a temperature which is virtually equal to or only slightly higher than the temperature of the water. It is thus guaranteed that the vapor particles in the current do not “bounce off” the water or again act as vapor generators but are integrated into the water by condensation, as only in this way an especially efficient heat transmission from vapor to water may take place.
(53) The inventive laminarizer provides a substantial increase of the efficiency when condensing. In conventional technology without laminarizers, the efficiency of power per area strongly decreased the higher the temperature of the vapor with respect to the temperature of the condenser liquid. It may thus be said that, when overheating the vapor by 10°, only 10% of the condenser power was possible. This consequently led to condenser powers of 2-3 kW per m.sup.2 for a typical surface condensation or evaporation. According to the invention, with the same area a substantially higher power is achieved depending on the implementation of 40-200 kW/m.sup.2 or even more. This means increasing the efficiency by a factor of 20 with simple means. A further advantage is that the efficiency is relatively independent of the temperature of the undirected vapor. It is thus easily possible according to the invention to condense vapor with a temperature of, for example, more than 150° C. with water which is, for example, at 40° C. The laminarizer thus provides a decoupling of the condenser efficiency from the vapor temperature at the output of the compressor. Thus, the compressor may be dimensioned according to its requirements, and it does not have to be considered in the dimensioning of the compressor according to the present invention which thermal conditions are needed for condensing.
(54) Deviating from the above-described embodiments, the turbulence generators and the laminarizing means may not be implemented as two separate elements but also as one and the same element. For example, a fiber tissue or a fiber mat advantageously made of non-absorbent fibers may be placed onto the evaporator surface or the condenser surface, wherein the surface of the fiber tissue protrudes from the level of the liquid, advantageously by more than 3 mm and in particular by more than 5 mm. The liquid flows around the fibers, whereby turbulences are generated. The washed-around fibers represent the turbulence generators. The fibers protruding from the liquid which are not washed-around do, however, represent the laminarization means. The friction of the vapor at the fibers, which do not necessarily have to be directed, leads to a laminarization of the vapor. The material of the fibers is plastic or metal, and the fiber tissue is, for example, metallic wool or, in particular, steel wool. An advantage of this implementation is that this implementation is self-adjusting, as the separation into turbulence generator and laminarization means is automatic and is defined by the current liquid level. Apart from that, the assembly is especially simple and thus cost-effective.
(55) Although certain elements have been described as device features, at the same time this should represent a description of the corresponding method step.
(56) While this invention has been described in terms of several embodiments, there are alterations, permutations, and equivalents which fall within the scope of this invention. It should also be noted that there are many alternative ways of implementing the methods and compositions of the present invention. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations and equivalents as fall within the true spirit and scope of the present invention.