Battery cooler
11431044 ยท 2022-08-30
Assignee
Inventors
- Yuichi Tanaka (Higashihiroshima, JP)
- Sho Sakagami (Hiroshima, JP)
- Taisuke Hazama (Hiroshima, JP)
- Katsumasa Yoshida (Hiroshima, JP)
Cpc classification
H01M50/249
ELECTRICITY
H01M10/6556
ELECTRICITY
H01M10/653
ELECTRICITY
H01M2220/20
ELECTRICITY
H01M10/6566
ELECTRICITY
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
B60K11/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01M10/65
ELECTRICITY
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
H01M10/6566
ELECTRICITY
B60K11/08
PERFORMING OPERATIONS; TRANSPORTING
H01M50/20
ELECTRICITY
Abstract
A passive battery cooler for a battery mounted on a vehicle, includes a battery case that accommodates the battery and attaches to a lower side of a floor panel of the vehicle. The battery cooler also includes a fixing bracket that fixes the battery case to the floor panel of the vehicle, wherein the fixing bracket and a bottom surface of the battery case constitute a ventilation passage that extends in a longitudinal direction of the vehicle.
Claims
1. A passive battery cooler for a battery mounted on a vehicle, the passive battery cooler comprising: a battery case that accommodates the battery and attaches to a lower side of a floor panel of the vehicle; and a fixing bracket that fixes the battery case to the floor panel of the vehicle, wherein the fixing bracket and a bottom surface of the battery case constitute a ventilation passage that extends in a longitudinal direction of the vehicle, and wherein the fixing bracket provides a flow passage cross-sectional area at a front end of the ventilation passage that is larger than a flow passage cross-sectional area behind the front end of the ventilation passage.
2. The passive battery cooler according to claim 1, wherein the fixing bracket is configured so that a closed cross section thereof is formed by the fixing bracket and the bottom surface of the battery case, and the ventilation passage is opened in the longitudinal direction of the vehicle.
3. The passive battery cooler according to claim 1, wherein a recessed section is formed on the bottom surface of the battery case, and the ventilation passage is formed between a surface of the recessed section and the fixing bracket.
4. The passive battery cooler according to claim 1, wherein the fixing bracket comprises: a fixed section that abuts the bottom surface of the battery case; and a ventilation passage forming section that is located farther away from the bottom surface of the battery case than the fixed section.
5. The passive battery cooler according to claim 1, further comprising: a first seal that is attached to the battery case, wherein the first seal is attached to a front side of the front end of the ventilation passage, a prime mover is disposed on a front side of the first seal, and high-temperature air that is heated by the prime mover is suppressed by the first seal from flowing into the ventilation passage.
6. A passive battery cooler for a battery mounted on a vehicle, the passive battery cooler comprising: a battery case that accommodates the battery and attaches to a lower side of a floor panel of the vehicle; a cross member that crosses the battery case in a vehicle width direction of the vehicle and is attached to the floor panel; and a fixing bracket that fixes the battery case to the floor panel of the vehicle, wherein the fixing bracket further comprises: a first fixing bracket that is attached on a front side of the cross member, and a second fixing bracket that is attached on a rear side of the cross member, wherein the fixing bracket and a bottom surface of the battery case constitute a ventilation passage that extends in a longitudinal direction of the vehicle.
7. The passive battery cooler according to claim 6, further comprising: a second seal attached to the bottom surface of the battery case such that an additional ventilation passage is formed between the cross member and the bottom surface of the batter case.
8. The passive battery cooler according to claim 6 further comprising: a protector attached to the battery case so as to protect the battery case, the protector being attached between the first fixing bracket and the second fixing bracket in the longitudinal direction of the vehicle.
9. The passive battery cooler according to claim 1, further comprising: an undercover that is attached to a bottom surface of the vehicle, and covers the battery case, the fixing bracket having an opening from which travel wind is introduced into a front-end opening of the ventilation passage.
10. A vehicle comprising: a body having a floor panel; a prime mover disposed on a front side of the floor panel; and a passive battery cooler for a battery mounted on the vehicle, the passive battery cooler comprising: a battery case that accommodates the battery and attaches to a lower side of the floor panel of the vehicle, a fixing bracket that fixes the battery case to the floor panel of the vehicle, wherein the fixing bracket and a bottom surface of the battery case constitute a ventilation passage that extends in a longitudinal direction of the vehicle; and a first seal that is attached to the battery case, wherein the first seal is disposed on a front side of a front end of the ventilation passage and a rear side of the prime mover, the first seal forms a seal between the bottom surface of the battery case and a top surface of an undercover, and the first seal suppresses a flow of high-temperature air heated by the prime mover into the ventilation passage, wherein the undercover is attached to a bottom surface of the vehicle and covers the battery case and the fixing bracket, the undercover having an opening from which travel wind is introduced into a front-end opening of the ventilation passage, and wherein the opening is disposed between the first seal and the front end of the ventilation passage.
11. The vehicle according to claim 10, wherein the fixing bracket is configured so that a closed cross section thereof is formed by the fixing bracket and the bottom surface of the battery case, and the ventilation passage is opened in the longitudinal direction of the vehicle.
12. The vehicle according to claim 10, wherein the fixing bracket provides a flow passage cross-sectional area at a front end of the ventilation passage that is larger than a flow passage cross-sectional area behind the front end of the ventilation passage.
13. The vehicle according to claim 10, wherein a recessed section is formed on the bottom surface of the battery case, and the ventilation passage is formed between a surface of the recessed section and the fixing bracket.
14. The vehicle according to claim 10, wherein the fixing bracket comprises: a fixed section that abuts the bottom surface of the battery case; and a ventilation passage forming section that is located farther away from the bottom surface of the battery case than the fixed section.
15. The vehicle according to claim 10, further comprising: a cross member that crosses the battery case in a vehicle width direction of the vehicle is attached to the floor panel, and the fixing bracket further comprises: a first fixing bracket that is attached on a front side of the cross member, and a second fixing bracket that is attached on a rear side of the cross member.
16. The vehicle according to claim 15, further comprising: a second seal attached to the bottom surface of the battery case such that an additional ventilation passage is formed between the cross member and the bottom surface of the battery case.
17. The vehicle according to claim 15 further comprising: a protector attached to the battery case so as to protect the battery case, the protector being attached between the first fixing bracket and the second fixing bracket in the longitudinal direction of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE DISCLOSURE
(11) Next, a description will be made on a preferred embodiment of the present disclosure with reference to the accompanying drawings.
(12)
(13) As illustrated in
(14) As illustrated in
(15) As illustrated in
(16) At positions between the two tunnel side frames 18a, 18b, a first tunnel cross member 24a and a second tunnel cross member 24b, each of which extends in the vehicle width direction, are attached in a manner to cross the tunnel section 16. The first tunnel cross member 24a is a slender plate member, the second tunnel cross member 24b is an X-shaped plate member, and first tunnel cross member 24a and the second tunnel cross member 24b supports the exhaust pipe 14, which is accommodated in the tunnel section 16, and the like from the lower side. Since the first tunnel cross member 24a and the second tunnel cross member 24b are attached in the manner to cross the tunnel section 16, deformation of the tunnel section 16 during a side collision of the vehicle 1 is suppressed.
(17) In an elongated recessed section 26 that is located between the tunnel side frame 18b and the floor frame 20b and extends in the longitudinal direction of the vehicle 1, the elongated rectangular-parallelepiped battery case 12 is accommodated. A first recessed section cross member 28a and a second recessed section cross member 28b as cross members are attached to the tunnel side frame 18b and the floor frame 20b in a manner to cross this elongated recessed section 26. Each of these first recessed section cross member 28a and second recessed section cross member 28b is a rectangular plate member and suppresses deformation of the recessed section 26 during the side collision of the vehicle 1.
(18) Furthermore, a fixing bracket that fixes the battery case 12 to the floor panel 2 is attached to the tunnel side frame 18b and the floor frame 20b in a manner to cross the recessed section 26. This fixing bracket is constructed of a first fixing bracket 30 and a second fixing bracket 32 and abut a bottom surface of the battery case 12 to fix the battery case 12 to the floor panel 2.
(19) The first fixing bracket 30 is disposed on a front side of the first recessed section cross member 28a in the longitudinal direction of the vehicle 1, and the second fixing bracket 32 is disposed between the first recessed section cross member 28a and the second recessed section cross member 28b in the longitudinal direction of the vehicle 1. Accordingly, these members are disposed in an order of the first fixing bracket 30, the first recessed section cross member 28a, the second fixing bracket 32, and the second recessed section cross member 28b from a front side of the vehicle 1. These first fixing bracket 30 and second fixing bracket 32 will be described in detail later.
(20) As illustrated in
(21) Next, a description will be made on a battery cooling structure with reference to
(22)
(23) As illustrated in
(24) A terminal 12b for connecting the harness 12a is provided at the front end of the battery case 12 in the longitudinal direction of the vehicle 1, and this terminal 12b and an electrode of the harness 12a, which is connected thereto, are covered with a terminal cover 12c. On a rear side of this terminal cover 12c, the first seal member 34, which is made of an elastic member, is disposed around the battery case 12. In a state where the undercover 4 (the third cover 4c) is attached, this first seal member 34 abuts the third cover 4c and seals a space between the bottom surface of the battery case 12 and the third cover 4c.
(25) In addition, on the bottom surface of the battery case 12, a battery recessed section 38 is provided to extend in a longitudinal direction of the elongated battery case 12. This battery recessed section 38 is a shallow and wide groove with a constant width, and is substantially provided in the entire battery case 12 in the longitudinal direction from a rear side of the first seal member 34 to a rear end of the battery case 12.
(26) Furthermore, at a position between the first fixing bracket 30 and the second fixing bracket 32, the second seal member 36, which is made of an elongated plate-shaped elastic member, is attached to each side of this battery recessed section 38. In a state where the first recessed section cross member 28a is attached, this second seal member 36 abuts the first recessed section cross member 28a and seals a space between the bottom surface of the battery case 12 and the first recessed section cross member 28a.
(27) Moreover, as illustrated in
(28) As illustrated in
(29) In
(30) Next, as illustrated in
(31) In
(32) Furthermore, the wide bottom side section 32d of the ventilation passage forming section 32a is disposed in the front side of the vehicle 1. In this way, the ventilation passage, which is formed between the ventilation passage forming section 32a and the bottom surface of the battery case 12, is formed such that a flow passage cross-sectional area is reduced rearward.
(33) Next, a description will be made on the ventilation passages that are formed by the first fixing bracket 30, the second fixing bracket 32, and the like with reference to
(34) As illustrated in
(35) The ventilation passages 40, 42 and the additional ventilation passage 44 are formed as described above. In this way, when the vehicle 1 travels, travel wind flows through the ventilation passages 40, 42 and the additional ventilation passage 44. As a result, the battery case 12, which forms a part of each of the ventilation passages, is cooled by the travel wind. Thus, the first fixing bracket 30, the second fixing bracket 32, and the battery case 12 function as the battery cooler 10. Similarly, the first recessed section cross member 28a, the second seal member 36, and the battery case 12 also function as the battery cooler 10.
(36) Here, as described above, the battery case 12, the first fixing bracket 30, the second fixing bracket 32, and the first recessed section cross member 28a are covered with the undercover 4 (the third cover 4c). However, as illustrated in
(37) In addition, since the front end 30d of the first fixing bracket 30 is formed to significantly separate from the bottom surface of the battery case 12, the large front-end opening of the ventilation passage 40 is obtained. Thus, a large amount of the air can be introduced into the ventilation passage 40. That is, the first fixing bracket 30 is configured that the flow passage cross-sectional area at the front end of the ventilation passage 40 is larger than the flow passage cross-sectional area of the portion behind the front end. As a result, the travel wind, which flows in from the front-end opening of the ventilation passage 40, flows to the rear of the vehicle 1 while being accelerated in the ventilation passage 40.
(38) The travel wind, which has flowed through the ventilation passage 40, further flows into the additional ventilation passage 44 formed between the battery case 12 and the first recessed section cross member 28a. This first recessed section cross member 28a is a structural member of the vehicle 1 and thus is not a member for attaching the battery case 12. However, the first recessed section cross member 28a functions as a member that forms the additional ventilation passage 44 by sealing a clearance between the first recessed section cross member 28a and the battery case 12 using the second seal member 36.
(39) The travel wind, which has flowed through the additional ventilation passage 44, further flows into the ventilation passage 42 formed between the battery case 12 and the second fixing bracket 32. Since the ventilation passage forming section 32a of the second fixing bracket 32 is formed such that the width thereof is reduced rearward (
(40) In addition, as illustrated in
(41) According to the battery cooler 10 in this embodiment of the present disclosure, the ventilation passages 40, 42 are formed by the fixing brackets (the first fixing bracket 30 and the second fixing bracket 32) for fixing the battery case 12 to the lower side of the floor panel 2, and the battery case 12 is cooled by the travel wind flowing through these ventilation passages (
(42) According to the battery cooler 10 in this embodiment, the closed cross section is formed by the bottom surface of the battery case 12 and each of the first fixing bracket 30 and the second fixing bracket 32 (
(43) According to the battery cooler 10 in this embodiment, the large flow passage cross-sectional area is provided at the front end of each of the ventilation passages 40, 42 (
(44) According to the battery cooler 10 in this embodiment, the ventilation passages 40, 42 are formed by the battery recessed section 38 on the bottom surface of the battery case 12. Thus, it is possible to enlarge the flow passage cross-sectional area of each of the ventilation passages. Therefore, the cooling effect can further be increased by causing the flow of the further large amount of the air.
(45) According to the battery cooler 10 in this embodiment, the first fixing bracket 30 has the fixed section 30b and the ventilation passage forming section 30a (
(46) The battery cooler 10 in this embodiment has the first seal member 34 that suppresses an inflow of high-temperature air into the ventilation passage 40 and is attached to the front side of the front end of the ventilation passage 40. Thus, it is possible to suppress the flow of the high-temperature air into the ventilation passage 40. Therefore, it is possible to prevent significant degradation of a cooling efficiency.
(47) According to the battery cooler 10 in this embodiment, the fixing brackets are configured to include: the first fixing bracket 30 in front of the first recessed section cross member 28a; and the second fixing bracket 32 behind the first recessed section cross member 28a. Thus, even in the case where the first recessed section cross member 28a is provided in the manner to cross the battery case 12, it is possible to form the ventilation passage in the sufficient length. Therefore, the entire battery case 12 can be cooled.
(48) According to the battery cooler 10 in this embodiment, the second seal member 36 is attached to the bottom surface of the battery case 12, and the additional ventilation passage 44 is formed between the first recessed section cross member 28a and the bottom surface of the battery case 12. Thus, the portion as the first recessed section cross member 28a can also be used as the ventilation passage. Therefore, the cooling effect can further be increased.
(49) According to the battery cooler 10 in this embodiment, the protector 39 is attached to the portion between the first fixing bracket 30 and the second fixing bracket 32. Thus, even in the case where the side of the vehicle 1 or the like is collided and the floor panel 2 is deformed, it is possible to suppress damage to the battery case 12 by the protector 39.
(50) According to the battery cooler 10 in this embodiment, the undercover 4 is attached to the bottom surface of the vehicle 1. Thus, an aerodynamic character of the vehicle 1 can be improved. In addition, the undercover 4 (the third cover 4c) is provided with the opening 46a (
(51) The description has been made so far on embodiments of the present disclosure, and various changes can be made to the above-described embodiment. In particular, in the above-described embodiment, the fixing brackets are configured to include the first and second fixing brackets. However, the single fixing bracket or the three or more fixing brackets may be provided. In addition, in the above-described embodiment, the ventilation passages are formed by providing the battery recessed section 38 on the bottom surface of the battery case 12 and providing the ventilation passage forming sections 30a, 32a in the first and second fixing brackets. However, the ventilation passage can also be formed only by any one of the battery recessed section and the ventilation passage forming section. Furthermore, in the above-described embodiment, the undercover 4 of the vehicle 1 includes the first to third covers 4a to 4c, and the first and second fixing brackets 30, 32 are covered with the third cover 4c. However, the undercover 4 may not be provided, and the undercover 4 may be constructed of any number of members. Moreover, in the above-described embodiment, the vehicle includes the engine as a prime mover. However, the present disclosure can also be applied to a vehicle that includes a rotary electric machine such as a motor or a motor/generator instead of the engine or in addition to the engine.
DESCRIPTION OF REFERENCE SIGNS AND NUMERALS
(52) 1: Vehicle
(53) 2: Floor panel
(54) 4: Undercover
(55) 4a: First cover
(56) 4b: Second cover
(57) 4c: Third cover
(58) 6a: Front wheel
(59) 6b: Rear wheel
(60) 8: Engine
(61) 10: Battery cooler
(62) 12: Battery case
(63) 12a: Harness
(64) 12b: Terminal
(65) 12c: Terminal cover
(66) 14: Exhaust pipe
(67) 16: Tunnel section
(68) 18a, 18b: Tunnel side frame
(69) 20a, 20b: Floor frame
(70) 22a, 22b: Side sill
(71) 24a: First tunnel cross member
(72) 24b: Second tunnel cross member
(73) 26: Recessed section
(74) 28a: First recessed section cross member (cross member)
(75) 28b: Second recessed section cross member
(76) 30: First fixing bracket (fixing bracket)
(77) 30a: Ventilation passage forming section
(78) 30b: Fixed section
(79) 30c: Arm section
(80) 30d: Front end
(81) 32: Second fixing bracket (fixing bracket)
(82) 32a: Ventilation passage forming section
(83) 32b: Fixed section
(84) 32c: Arm section
(85) 32d: Bottom side section
(86) 34: First seal member
(87) 36: Second seal member
(88) 38: Battery recessed section
(89) 39: Protector
(90) 40: Ventilation passage
(91) 42: Ventilation passage
(92) 44: Additional ventilation passage
(93) 46: Dent section
(94) 46a: Opening