Hand-held exercise apparatus and resistance mechanism for exercise apparatus
09731157 · 2017-08-15
Inventors
Cpc classification
A63B21/0051
HUMAN NECESSITIES
A63B24/0087
HUMAN NECESSITIES
A63B2071/027
HUMAN NECESSITIES
A63B23/03525
HUMAN NECESSITIES
A63B21/00076
HUMAN NECESSITIES
A63B21/1663
HUMAN NECESSITIES
A63B21/018
HUMAN NECESSITIES
A63B24/0062
HUMAN NECESSITIES
A63B21/025
HUMAN NECESSITIES
A63B21/157
HUMAN NECESSITIES
A63B2225/50
HUMAN NECESSITIES
A63B21/00043
HUMAN NECESSITIES
A63B21/015
HUMAN NECESSITIES
A63B2225/20
HUMAN NECESSITIES
A63B21/4043
HUMAN NECESSITIES
A63B2210/50
HUMAN NECESSITIES
A63B21/0004
HUMAN NECESSITIES
A63B2071/065
HUMAN NECESSITIES
A63B23/03575
HUMAN NECESSITIES
A63B21/153
HUMAN NECESSITIES
A63B21/0056
HUMAN NECESSITIES
A63B2209/10
HUMAN NECESSITIES
A63B23/03533
HUMAN NECESSITIES
H02K2213/09
ELECTRICITY
A63B21/00069
HUMAN NECESSITIES
International classification
A63B21/005
HUMAN NECESSITIES
A63B23/035
HUMAN NECESSITIES
A63B21/00
HUMAN NECESSITIES
A63B21/018
HUMAN NECESSITIES
Abstract
A hand-held exercise device comprises a frame, a handle attached to the frame, a spool element pivotally mounted to the frame, a pull-cord movable between a wound configuration in which the pull-cord is wound around the spool element and an unwound configuration in which the pull-cord is unwound from the spool element, a resistance element pivotally mounted to the frame, a transmission that couples the pull-cord to the resistance element such that pulling the pull-cord from the device causes the resistance element to rotate, and a damping means that acts to slow the rotation of the resistance element. The device provides a compact and lightweight form of exercise equipment that is easy to carry and easy to store. The device can be used with various fixtures, and also with a second handle fixed to the pull-cord, to allow the user to perform a wide range of exercises. Preferably the exercise device transmits exercise data to an external device that provides feedback and guidance to the user. A resistance mechanism for exercise apparatus allows a pull-cord to be coupled to a resistance element such that pulling the pull-cord from the mechanism causes the resistance element to rotate. A drive element is driven by a frictional force between the drive element and the pull-cord. The resistance element is coupled to the drive element by a transmission.
Claims
1. A resistance mechanism for a pull-cord driven exercise device comprising: a frame; a pull-cord; a drive element pivotally mounted to the frame; a resistance element pivotally mounted to the frame; and a transmission means that couples the drive element to the resistance element; the pull-cord being frictionally coupled to the drive element so that the resistance element is caused to rotate as the pull-cord is pulled from the device and further comprising a grip element biased into contact with the pull-cord so that the pull-cord is pushed against an outer surface of the drive element, wherein the grip element is pivotally mounted to a moveable support, the moveable support comprising a loading element pivotally mounted thereto, wherein the grip element is urged towards the drive element in response to tension in the pull-cord such that a portion of the pull-cord is positioned in contact with the grip element and drive element.
2. A resistance mechanism for a pull-cord driven exercise device comprising: a frame; a pull-cord; a drive element pivotally mounted to the frame; a resistance element pivotally mounted to the frame; and a transmission means that couples the drive element to the resistance element; the pull-cord being frictionally coupled to the drive element so that the resistance element is caused to rotate as the pull-cord is pulled from the device and further comprising a grip element biased into contact with the pull-cord so that the pull-cord is pushed against an outer surface of the drive element and the grip element, wherein the resistance is adjustable by a motor and gearing means that is mechanically coupled to one or more magnet elements such that operation of the motor causes the magnet elements to move relative to the resistance element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
DETAILED DESCRIPTION OF THE DRAWINGS
(34)
(35) The following descriptions of resistance means, adjustment means, drive means, gearing means and interface means, as well as descriptions of use of the exercise-device with accessories, are all applicable to each of the general arrangements described.
(36)
(37) A frame 2 is fixed to a handle core 21. A handle sleeve 20 is of largely cylindrical form. The handle sleeve is fitted around the handle core so that it can rotate about the central axis of the handle sleeve. It is preferable that the outer surface of the handle sleeve is coated with a rubber compound or similar high grip material.
(38) It is preferable that the handle axis passes close to the centre of mass of the apparatus. In practice this requires that the handle axis passes close to the axis of the flywheel.
(39) The handle core 21 is supported at a first end by a shaft 26 that also passes through the frame members 22 and 23. A second end of the handle core is supported by a ring 31 that is fixed to a bar 32. The bar is fixed to a tube 33 that is fixed to the frame. Preferably the ring, tube and bar are steel and are fixed together by welding.
(40) A spool element 78 provides a cylindrical surface around which is coiled a length of pull-cord 5. The pull-cord comprises a first end and a second end and a flexible member between the first and second end. A first end of the pull-cord is fixed to this cylindrical surface. It is preferable that the means of fixing allows for easy removal of the pull-cord from the spool. A preferable fixing means is hook-and-loop tape. The spool element is supported on an arbor 75 such that the spool element may rotate about this arbor. A coil spring 77 is fitted between said arbor and said spool element such that if the spool is moved such that the pull-cord unwinds from the spool the coil spring will provide a torque acting on the spool that acts to move the spool in the direction that rewinds the pull-cord on to the spool.
(41) A guide element 40 is supported within the frame. The pull-cord passes around a portion of the surface of the guide element. The guide element is arranged such that the central axis of the guide element is perpendicular to the central axis of the handle and such that a tangent line from the surface of the guide element, that it is also perpendicular to the central axis of the handle, projects through the mid-point of the handle. This arrangement ensures that the line of action of tension in the extended section of pull-cord passes through the centre of the handle. This ensures that the handle is not twisted in the hand of the user by the tension in the pull-cord.
(42) An attachment bar 19 is fitted to the second end of the pull-cord. During use of the apparatus the attachment bar is fixed to accessories such that tension develops in the pull-cord and the distance between the attachment bar and guide element extends. Said attachment bar is of a size such that it cannot be pulled through the gap that exists between a pin 41 and the guide element 40.
(43) The pull-cord passes around a drive element 42. A high friction material is fixed to the outer cylindrical surface of the drive element. Preferably this material is a high strength reinforced rubber. Alternatively a harder material with a rough surface could be used. It is possible that the cylindrical surface of the drive element could have a knurled finish or a rough coating such that no additional wrapping material is necessary. Preferably, the pull-cord is a narrow webbing of woven fabric. Preferably the pull-cord comprises narrow polyester webbing. The pull-cord is pressed against the drive element by a grip element 59. Preferably the position of the drive element 43 relative to the grip element 59 and guide element 40 is such that the pull-cord makes contact with more than 270 degrees of the circumference of the drive element. It is important to maximise the contact area between the drive element and the pull-cord in order to reduce the shear stress at contact so that wear to the pull-cord and grip wheel material is minimised. The grip element 59 must push the pull-cord 5 against the drive element with sufficient force to ensure that there is friction between the pull-cord and drive element such that there is no significant slip between the pull-cord and drive element. By wrapping a length of pull-cord around the grip wheel, use is made of the capstan effect in reducing the tension in the pull-cord at the position where the grip element makes contact with the pull-cord. For instance, if a coefficient of friction of 0.5 exists between the pull-cord and drive element surface material and the contact angle is 270 degrees, the pull-cord tension that needs to be resisted by the friction at the grip element position will be less than one tenth of the tension that exists at the loaded end of the pull-cord. Hence the contact force at the grip element can be relatively low—in this case limited to approximately one fifth of the tension of the pull-cord at the loaded end. To gain a practical advantage from this system of drive element and grip element it is necessary to ensure that at the pull-cord makes contact with the drive element over an angle of at least 45 degrees measured from the axis of rotation of the drive element. For a coefficient of friction of 0.5, this results in the friction at the grip element position needing to be 68% of the tension at the loaded end of the pull-cord. Where possible, a larger contact angle is recommended.
(44) The grip element 59 is pivotally mounted in a pivoting assembly 57. A loading element 60 is also pivotally mounted within the pivoting assembly. The pivoting assembly can rotate about a pivot 58. The pull-cord 5 makes contact with the loading element 60 at a position between the drive element 43 and the guide element 40. The pull-cord contact pushes the pivoting assembly towards the drive element and forces the grip element to push the pull-cord against the drive element. The geometry of the assembly is such that the contact force between the grip element and the pull-cord is a fixed proportion of the tension of the pull-cord at the loaded end. This arrangement ensures that the load applied at the grip element is never greatly in excess of the load required to maintain grip. It is of course possible to replace this arrangement with a system that loads the grip element against the pull-cord and drive element by use of a spring. An example of such an arrangement is shown in
(45) An alternative to the drive system described above is shown in
(46) It is possible that more than one drive element is used. In this case the drive elements are rotationally coupled so that all the drive elements can transfer torque to the resistance element. The drive elements can be coupled by a system of gears or belts and pulleys. The pull-cord passes over the outer surface of each drive element. This has the advantage of providing a greater surface area for the pull-cord to grip.
(47) A one way clutch unit 43 is fitted to the drive element 42 such that torque can be transferred to a support tube 44 in one rotational direction only. This allows the drive element to rotate during recoil of the pull-cord while the resistance element continues to spin. Said support tube is supported within the frame by roller bearings 45 that run on a shaft 46. A large gear 47 is fixed to the support tube.
(48) Preferably said resistance element comprises a continuous ring 51 of an electrically conductive material. See
(49) A feature of the present invention is the provision of an adjustment means operated by the thumb or finger of the user. A steel plate 66 is mounted within the frame and guided by bosses 68 moulded within the case such that it can slide radially relative to the resistance element. A lever 70 is mounted on shaft 26. A pin 69 fixed to the lever engages with a slot of the steel plate. An adjustment lever 72 is fitted to the shaft 26. Hence rotation of the adjustment lever causes the steel plate to move radially relative to the resistance element. Two permanent magnets 65 are mounted on the steel plate. A first magnet has a South pole facing the steel plate and a second magnet has a North pole facing the steel plate. The magnets face the electrically conductive ring of the resistance element. The gap between the magnets and the ring is the minimum necessary to allow clearance for free rotation of the resistance element. In practice this gap is approximately 1 mm. On the opposite side of the resistance element, facing the magnets, is a second steel plate held in place by the case. The second steel plate is held as close as possible to the resistance element so not to touch the resistance element during rotation of the resistance element. The two magnets, the two steel plates, and the air gaps between them form a magnetic circuit such that the magnetic flux is concentrated in the air gaps. When the adjustment is set to maximum resistance, the magnet faces are fully facing the electrically conductive ring. Hence almost all of the flux in the air gaps passes through the ring. As the adjustment is moved to provide lower resistance, the magnets move such that less of the area of the faces of the magnets overlaps with the ring. Hence less of the flux in the air gaps passes through the ring and the eddy current braking effect is less.
(50) It is obvious that a number of alternative mechanical or electro-mechanical arrangements could be provided that would result in a similar adjustment of flux passing through the resistance element with movement of an adjustment element close to the hand of the user. An important aspect of the adjustment is that it enables the user to make an adjustment using the hand that grips the handle without releasing the grip of the handle. One such arrangement is shown in
(51) A sensor 84 is positioned on a circuit board 83 such that the output from the sensor switches when spokes 55 of the resistance element pass over the sensor. Preferably the sensor is an optical sensor. Alternatively a magnetic sensor could be used. The output from the sensor is processed by a microcontroller. The microcontroller controls a radio transmission module. Data is transmitted from the transmission module to a receiving device. The receiving device processes the data to determine values for speed and acceleration of the resistance element. The moment of inertia of the resistance element is known. Therefore the torque acting on the resistance element can be approximated by:
Torque=I.Math.acceleration+A.Math.speed/(1+speed.Math.B)
(52) Where A and B are constant for a given position of the braking magnets. A and B can be found during periods when no pulling force is applied to the pull-cord because in this case the following equation holds true:
0=I.Math.acceleration+A.Math.speed/(1+speed.Math.B)
(53) Readings from the position sensor can also be used to select pre-determined values that define the relationship between the braking torque acting on the resistance element and the rotation speed of the resistance element.
(54)
(55) The ring is fixed to a support plate 52. The support plate includes radially extending features 55. These features force air to flow over the ring as the flywheel rotates. This is important for cooling the flywheel ring as it is heated by the eddy currents. Preferably the support plate is stainless steel and is fixed to the ring by mechanical fasteners such as rivets 54. The resistance element is mounted to the driveshaft 49 by a hub 53.
(56)
(57) A case 36 and cover 37 enclose the resistance element, gears, and resistance mechanism. Apertures in the case allow air to exit. This is important for allowing airflow over the resistance element in order that the resistance element remains cool.
(58)
(59) The user is provided with easy access to a number of elements of the apparatus for maintenance and repair purposes.
(60) The spool assembly comprises the spool 78, arbor 75, coil spring 77 and cover 79. The coil spring is secured at the outer end to an internal surface of the spool. The coil spring is secured at the inner end to the arbor. A circlip 80 holds the cover in place. The spool and cover can rotate about the arbor. Relative rotation between the spool and arbor is resisted by the spring.
(61) The spool assembly is mounted to the frame by a screw 76. Removal of the screw allows easy removal and refitting of the spool assembly and pull-cord. This allows the user to replace the pull-cord and/or the spool-assembly in the event of a damaged pull-cord or broken spring. The arbor 75 has flats 81 that allow the arbor to be turned by a suitable spanner or custom tool. Once the spool assembly and pull-cord have been refitted, the screw is loosened to allow rotation of the arbor. The arbor is turned by the flats to pre-load the coil spring. Once sufficient pre-loading has been achieved, the screw is tightened to fix the arbor in place.
(62) The shaft 46 is supported by a support plate 61. The support plate is located over pins 63 and fixed to the frame member 22 by a screw 62. Hence the support plate can be easily removed by the user. Removal of the support plate allows the drive element 42 to be removed and replaced. This is useful in the event of excessive wear of the outer surface of the drive element. Removal of the support plate also provides easy access for replacement of the pull-cord.
(63)
(64) A first case part 109 is fixed to the frame and surrounds the fan element. A second case part 111 is mounted to the first case part so that is can rotate about the first case part. Rotation of the second case part changes the overlap between apertures 110 in the first case part and apertures 112 in the second case part. A lever 113 allows the user to rotate the second case part while holding the handle. Changing the overlap between the apertures adjusts the flow of air exiting the case, hence the level of resistance to rotation of the fan element is changed. Alternatively adjustable apertures can be arranged to limit the flow of air in to the fan enclosure.
(65) The outer case could alternatively be moved by a system of electric motor, gearing, and control system as described previously for the case of magnetic damping.
(66) The relationship between the braking torque acting on the fan element and the rotational speed of the fan element is different from the relationship discussed for the magnetically damped resistance element. However, it is still predictable to a useful level of accuracy. In this case the equation takes the form:
Torque=I.Math.acceleration+k.Math.speed^m
where I is the moment of inertia of the fan element. k and m are constants for a given setting of the case apertures and are determinable from data collected during periods in the return stroke when the user is not applying significant tension to the pull-cord. Other features of the apparatus discussed in previous embodiments are similarly applicable to this embodiment.
(67)
(68)
(69)
(70) Magnets 162 are mounted on a steel plate 163 adjacent to the resistance element such that the resistance element is slowed by eddy current braking. The position of the magnets can be adjusted by lever 164. Other damping methods such as air damping and frictional damping as shown in
(71) Extension of the pull-cord from the frame causes rotation of the spool. The spool is coupled to the flywheel by the gear assembly hence resistance to extension of the pull-cord is provided.
(72) A coil spring 156 is fitted within and fixed at a first end to a spring housing 160. The coil spring is fixed at a second end to an arbor 161. The spring housing is fitted to rotate about the arbor. The arbor is fixed to a support plate 157. The support plate is located by pins 159 and mounted to a frame member 140 by a screw 158. Hence the assembly of support plate, spring housing, arbor, and coil spring can be easily removed and replaced by the user of the apparatus. The outer surface of the spring housing fits within an inside surface of the spool. An engagement of features of the outer surface of the spring housing and features of the inner surface of the spool ensures that there is no relative rotation between the spring housing and the spool.
(73) For practical apparatus that provides useful resistance in a compact and lightweight form, a gear ratio from spool to flywheel of 10:1 or greater is required. This ratio results in a resistance element speed that is high enough to allow in excess of 200N tension in the pull-cord at a linear pull-cord speed of less than 1 meter per second. To achieve this ratio, two stages of gearing are required for the arrangement to be compact and practical. The coupling between spool and resistance element must be one directional. This can be achieved by including a one-directional clutch means at any stage in the gear system. Preferably a one-directional bearing of a spragg or roller type is used. Preferably the one-directional clutch means is fitted such that all the gears can continue to rotate while the spool moves in the direction that causes the pull-cord to be rewound on to the spool. This is advantageous in that the recoil means does not have to drive any gears.
(74) Preferably all gears have helical tooth form in order that the noise generated by the gearing is minimised. It is possible that either or both gear stages could be substituted with a pulley stage consisting of a large pulley wheel and a small pulley wheel connected by a drive belt.
(75) Other features of the apparatus discussed in previous embodiments are similarly applicable to this embodiment.
(76)
(77) The attachment hook 174 fixes to an attachment feature 8 fitted to the pull-cord.
(78)
(79)
(80)
(81) The flexibility of the strap 181 of the fixing device allows the pulley unit to twist to allow the pull-cord to remain aligned with the pulley wheel 193. The pivoting nature of the connection between the attachment hook 180 and the attachment feature 191 of the pulley unit allows the pulley unit to pivot to allow the pull-cord to remain aligned with the pulley wheel.
(82)
(83)
(84)
(85)
(86) The invention is not limited to the precise details of the embodiments described.