Driver assembly and method for detecting an error condition of a lighting unit
09736896 · 2017-08-15
Assignee
Inventors
Cpc classification
International classification
Abstract
A driver assembly (100) for a lighting unit (230) comprises a control unit (110). The lighting unit (230) comprises a plurality of strands (240, 250, 260), wherein each strand comprises a series circuit (242, 252, 262) of light-emitting diodes and a current source (243, 253, 263) with a first and a second terminal (246, 256, 266), and wherein the series circuit (242, 252, 262) of diodes is connected between a supply voltage input (231) of the lighting unit (230) and the first terminal of the current source (243, 253, 263) and the second terminal (246, 256, 266) of the current source is connected to a reference potential terminal via a resistor (245, 255, 265). The control unit (110) is designed for generating a corresponding control signal for a voltage converter (210) from a respectively adjusted control value, wherein said voltage converter is designed for making available an output voltage at the supply voltage input (231) of the lighting unit (230) based on the control signal, for acquiring a measured value at each of the second terminals (246, 256, 266) of the current sources (243, 253, 263), for storing an adjusted control value for each strand (240, 250, 260) based on the acquired measured values and for detecting whether an error condition exists in one of the strands (240, 250, 260) based on the stored control values.
Claims
1. A driver assembly for a lighting unit, with the lighting unit comprising a plurality of strands with each strand featuring a series circuit of light-emitting diodes and a current source with a first and a second terminal, wherein the series circuit of diodes is connected between a supply voltage input of the lighting unit and the first terminal of the current source and the second terminal of the current source is connected to a reference potential terminal via a resistor, with the driver assembly featuring a control unit that is designed: for generating a control signal for a voltage converter from a voltage setting value that is respectively set in the control unit, wherein the voltage converter is designed for providing an output voltage at the supply voltage input of the lighting unit based on the control signal; for variably setting the voltage setting value; for acquiring a measured value at each of the second terminals of the current sources while maintaining the voltage setting value, which has been set, wherein the measured values correspond to feedback received via measuring inputs; for storing, based on the acquired measured values and for each strand, one of the voltage setting values, which have been set, wherein the stored voltage setting value corresponds to an adjusted value at the input of a digital-analog converter; for determining a line status of each individual strand for the voltage setting value, which has been set, based on the acquired measured values; and for detecting an error condition in one of the strands based on the stored voltage setting values and based on the determined line statuses for at least two different voltage setting values, such that at least one adjusted value at the input of the digital-analog converter is evaluated together with the acquired measured values in order to detect the error condition.
2. The driver assembly according to claim 1, wherein the control unit is designed for detecting whether one or more diodes are electrically bypassed, particularly bypassed in a low-ohmic fashion, and/or short-circuited in one of the strands based on the stored voltage setting values.
3. The driver assembly according to claim 1, wherein the control unit is designed for determining the line status of the strand by means of a comparison of the measured value acquired at the second terminal of the current source of the strand with a status reference value.
4. The driver assembly according to claim 1, wherein the control unit is designed: for incrementally setting the voltage setting value in several steps; for determining the voltage setting value for each strand, at which the line status of the strand changes, based on the line statuses determined for the voltage setting values, which have been set, in order to obtain a change-over voltage setting value for the strand; and for detecting whether an error condition exists in one of the strands based on the change-over voltage setting values.
5. The driver assembly according to claim 4, wherein the control unit is designed for determining an extreme value of the change-over voltage setting values and for detecting an error condition in a strand if a deviation between the change-over voltage setting value of this strand and the extreme value exceeds a change-over threshold value.
6. The driver assembly according to claim 1, wherein the control unit is designed: for setting the voltage setting value to a first voltage setting value and for determining the line status of each individual strand for the first voltage setting value; for setting the voltage setting value to a second voltage setting value and for determining the line status of each individual strand for the second voltage setting value; and for detecting an error condition in a strand if the line status of this strand for the first voltage setting value is identical to the line status of this strand for the second voltage setting value.
7. The driver assembly according to claim 6, wherein the first voltage setting value is provided for a higher output voltage of the voltage converter than the second voltage setting value.
8. The driver assembly according to claim 1, wherein the line status is defined by a conducting status or a non-conducting status of the strand.
9. A driver assembly for a lighting unit, with the lighting unit comprising a plurality of strands with each strand featuring a series circuit of light-emitting diodes and a current source with a first and a second terminal, wherein the series circuit of diodes is connected between a supply voltage input of the lighting unit and the first terminal of the current source and the second terminal of the current source is connected to a reference potential terminal via a resistor, with the driver assembly featuring a control unit that is designed: for generating a control signal for a voltage converter from a voltage setting value that is respectively set in the control unit, wherein the voltage converter is designed for providing an output voltage at the supply voltage input of the lighting unit based on the control signal; for variably setting the voltage setting value; for activating the current source of each strand individually and deactivating the current sources of the other strands; for acquiring a measured value at each of the second terminals of the activated current sources while maintaining the voltage setting value, which has been set, wherein the measured values correspond to feedback received via measuring inputs; for setting the voltage setting value in such a way that the measured value on the strand with the activated current source reaches a predetermined value; for storing, based on the acquired measured value, the voltage setting value that has been set in the way for the strand with the activated current source, wherein the stored voltage setting value corresponds to an adjusted value at the input of a digital-analog converter; and for detecting an error condition in one of the strands based on a comparison of the stored voltage setting values, such that at least one adjusted value at the input of the digital-analog converter is evaluated together with the acquired measured values in order to detect the error condition.
10. The driver assembly according to claim 9, wherein the control unit is designed for determining an extreme value of the stored voltage setting values and for detecting an error condition in a strand if a deviation between the stored voltage setting value of this strand and the extreme value exceeds an activation threshold value.
11. A lighting arrangement with a driver assembly according to one of claims 1-2 and 4-10, with a lighting unit, with the lighting unit comprising a plurality of strands, each of which comprises a series circuit of light-emitting diodes and a current source with a first and a second terminal, wherein the series circuit of diodes is connected between a supply voltage input of the lighting unit and the first terminal of the current source and the second terminal of the current source is connected to a reference potential terminal via a resistor, and with a voltage converter that is designed for making available an output voltage at the supply voltage input of the lighting unit based on a control signal delivered by the driver assembly.
12. The driver assembly according to claim 9, wherein the respective measured values are acquired without involving a voltage at any of the first terminals of the current sources.
13. A method for detecting an error condition of a lighting unit, with the lighting unit comprising a plurality of strands, each of which comprises a series circuit of light-emitting diodes and a current source with a first and a second terminal, wherein the series circuit of diodes is connected between a supply voltage input of the lighting unit and the first terminal of the current source and the second terminal of the current source is connected to a reference potential terminal via a resistor, the method comprising the steps of: successively setting at least two voltage setting values in a variable fashion; generating a control signal for a voltage converter from each of the voltage setting values, which have been set, wherein the voltage converter is designed for making available an output voltage at the supply voltage input of the lighting unit based on the control signal; acquiring a measured value at each of the second terminals of the current sources, wherein the measured values correspond to feedback received via measuring inputs; storing, based on the acquired measured values and for each strand, one of the voltage setting values, which has been set, wherein the stored voltage setting value corresponds to an adjusted value at the input of a digital-analog converter; determining a line status of each individual strand for the voltage setting value, which has been set, based on the acquired measured values; and detecting an error condition in one of the strands based on the stored voltage setting values and based on determined line statuses for at least two different voltage setting values, such that at least one adjusted value at the input of the digital-analog converter is evaluated together with the acquired measured values in order to detect the error condition.
14. The method according to claim 13, further comprising the steps of: incrementally setting the voltage setting value in several steps; determining the voltage setting value for each strand, at which the line status of the strand changes, based on the line statuses determined for the voltage setting values, which have been set, in order to obtain a change-over voltage setting value for the strand; and detecting whether an error condition exists in one of the strands based on the change-over voltage setting values.
15. A method for detecting an error condition of a lighting unit, with the lighting unit comprising a plurality of strands, each of which comprises a series circuit of light-emitting diodes and a current source with a first and a second terminal, wherein the series circuit of diodes is connected between a supply voltage input of the lighting unit and the first terminal of the current source and the second terminal of the current source is connected to a reference potential terminal via a resistor, the method comprising the steps of: successively setting at least two voltage setting values; generating a control signal for a voltage converter from each of the voltage setting values, which have been set, wherein the voltage converter is designed for making available an output voltage at the supply voltage input of the lighting unit based on the control signal; for variably setting the voltage setting value; activating the current source of each strand individually and deactivating the current sources of the other strands; acquiring a measured value at each of the second terminals of the current sources while maintaining the voltage setting value, which has been set, wherein the measured values correspond to feedback received via measuring inputs; setting the voltage setting value in such a way that the measured value of the strand with the activated current source reaches a predetermined value; storing, based on the acquired measured value, the voltage setting value which has been set in the way for the strand with the activated current source, wherein the stored voltage setting value corresponds to an adjusted value at the input of a digital-analog converter; and detecting an error condition in one of the strands based on a comparison of the stored voltage setting values, such that at least one adjusted value at the input of the digital-analog converter is evaluated together with the acquired measured values in order to detect the error condition.
16. The method according to claim 13 or 15, wherein the respective measured values are acquired without involving a voltage at any of the first terminals of the current sources.
Description
(1) In these figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) The output side of the control block 118 is connected to the processing block 120 via a feedback line, wherein said processing block delivers a control signal FBEN to the test block 111 and one input of the multiplexer 113, particularly in digital form. A second input of the multiplexer 113 is supplied with a control value IC by the test block 111, wherein either the control value FBIN or the control value IC is delivered to the digital-analog converter 116 as a digital signal to be converted into an analog current signal at the voltage control output 130 in dependence on a first selection signal BIST1.
(10) One input of the second multiplexer 114 is connected to the control register 128 while the second input is supplied with a control signal FBEN by the test block 111. The control of the multiplexer 114 is realized with a second selection signal BIST2 that is also made available by the test block 111. The signal delivered by the second multiplexer 114 is an n-fold signal that respectively corresponds to the number of current control outputs 140, 142 or measuring inputs 151, 152.
(11) During regular operation, the driver assembly 100 delivers a control signal to a voltage converter via the digital-analog converter 116 in order to adjust the output voltage of said voltage converter. The output voltage is used for supplying a lighting unit with several strands of light-emitting diodes. Control values for the digital-analog converter during normal operation are made available by the processing block 120 with the signal FBIN. The strands respectively comprise a controlled current source, the control of which is realized by means of signals that are made available by the control block 118 at the current control outputs 141, 142. The adjustment of these control signals for the current sources is realized based on measuring signals that are acquired at the measuring inputs 150, 152. The output signal of the control register 128 that is fed to the control block 118 via the second multiplexer 114 makes it possible to specify during normal operation which of the n different current sources should be respectively activated or controlled and which should remain inactive.
(12) In the test mode, the multiplexers 113, 114 can be switched over by means of the test block 111 such that the respective control signals IC and FBEN delivered by the test block 111 are respectively delivered to the digital-analog converter 116 and the control block 118. In order to respectively analyze or detect a potential error condition of the individual strands, measured values in the test mode are recorded at the measuring inputs 150, 152, processed by means of the comparator block 122 and delivered to the test block 111 for further analysis.
(13) Possible test methods are described in greater detail below with reference to the block diagram illustrated in
(14)
(15) The control unit 220 comprises a pulse-width modulator PWM 222, as well as a feedback block FB 224. One terminal of the feedback block 224 is connected to a connection node between the switch 213 and the resistor 214 while the second terminal of the feedback element 224 is connected to a connection node between the resistors 217, 218. On its input side, the pulse-width modulator 222 is supplied with a clock signal CLK, as well as an output signal of the feedback block 224. The output side of the pulse-width modulator 222 controls the opening state of the switch 213. A voltage conversion of the input voltage at the voltage input 211 into an output voltage at the voltage output 216 is conventionally carried out with the clocked voltage converter 210 and the corresponding control unit 220 in a so-called boost mode.
(16) The connection node of the resistors 217, 218 is connected to the voltage control output 130 of the driver assembly 100, wherein an intensity of the output voltage at the voltage output 216 can be controlled by the intensity of the current drawn by the digital-analog converter 116.
(17) This output voltage is delivered to a supply voltage input 231 of the lighting unit 230 and serves for the voltage supply of the several strands, particularly the n strands 240, 250, 260 of the lighting unit 230. Each of the strands 240, 250, 260 comprises a series circuit of light-emitting diodes 242, 252, 262 that are realized, in particular, in the form of LEDs. The series circuits 242, 252, 262 are respectively connected to a reference potential terminal via a current source 243, 253, 263 that is realized in the form of a MOS transistor, as well as a series-connected resistor 245, 255, 265. The control inputs of the transistors 243, 253, 263 are connected to the n current control outputs 140, 142 of the driver assembly 100. The respective second terminals 246, 256, 266 of the current sources or the transistors 243, 253, 263 are connected to the n measuring inputs 151, 152 of the driver assembly 100. The second terminals 246, 256, 266 simultaneously form a junction between the transistors 243, 253, 263 and the resistors 245, 255, 265. The second terminals 246, 256, 266 serve, for example, as current measurement terminals.
(18) When the voltage of the voltage converter 210 is adjusted during regular operation, for example, the current sources or transistors 243, 253, 263 are controlled by the control block 118 in such a way that the respective measured values at the terminals 246, 256, 266, particularly the voltage across the resistors 245, 255, 265, reach a predetermined value. For example, at an insufficient voltage drop through one of the resistors 245, 255, 265, the gate voltage on the corresponding transistor is increased until the desired voltage is adjusted. If a further voltage increase can no longer be realized by increasing the gate voltage, a request for increasing the output voltage of the voltage converter, particularly by increasing the current drawn by the digital-analog converter 116, is delivered by means of a feedback to the processing block 120. The control therefore takes place, for example, in two stages.
(19) However, the illustrated arrangement, particularly the driver assembly 100, also makes it possible to detect whether an error condition exists in one of the strands 240, 250, 260, particularly if one or more diodes are bypassed in a low-ohmic fashion and/or short-circuited in one of the series circuits 242, 252, 262. For this purpose, a respective control value adjusted at the input of the digital-analog converter 116 can be evaluated together with the measured value resulting from this control value at the terminals 246, 256, 266 in different variations and embodiments in order to detect irregularities that indicate an error condition in one of the strands 240, 250, 260.
(20)
(21) At the time t1, the output voltage U of the voltage converter 210 has increased to such a degree due to the continuous increase of the control value IC that the line status C1 in one of the strands changes from non-conducting to conducting. The corresponding control value IC adjusted for this change can be stored as a change-over control value for the concerned strand. The line statuses C2, C3, Cn change in a similar fashion at the times t3, t4, t5 such that corresponding change-over control values with the respectively adjusted control values IC are once again obtained.
(22) Once all line statuses have changed from non-conducting to conducting, the maximum change-over control value of the previously acquired and stored control values that respectively lie at 9F and A0 in the present example can be determined. Subsequently, the deviations of the change-over control values of the individual strands from the maximum change-over control value can be calculated such that, for example, a difference Δ1 results for the strand with the line status C1 and a difference 42 results for the strand with the line status C2. Due to different manufacturing tolerances of the LEDs, particularly with respect to the conducting-state voltage, slight deviations of the overall minimum conducting-state voltage may occur. However, these deviations can be distinguished from more significant deviations that result from short-circuiting or bypassing diodes in one of the strands. Accordingly, a change-over threshold value TH1 can be specified as the maximum permissible deviation from the highest change-over control value in order to detect no error condition in the strand. Consequently, the strand with the line status C1 has a short circuit because the deviation 41 exceeds the change-over threshold value TH1.
(23)
(24) Accordingly, the strands with the line statuses C2, C3, Cn change their line status from conducting to non-conducting at the times t0, t1, t2 while the strand with the line status C1 does not change to a non-conducting line status until the time t4. Similar to the method described with reference to
(25) Similar to
(26) When carrying out a test for defective or, in particular, short-circuited strands of a lighting unit in accordance with the sequence described with reference to
(27)
(28) Subsequently, the test block 111 adjusts the control value IC to a second control value, in this case the value B1 that corresponds to a lower voltage U. The second control value is chosen, for example, in such a way that the resulting output voltage of the voltage converter 210 leads to a non-conducting status in error-free strands.
(29) After a settling time Ts, the corresponding line status C1, C2, C3, Cn is once again determined for each of the strands 240, 250, 260. In the corresponding signal curve, a change to the non-conducting status results for the line statuses C2, C3, Cn such that the corresponding strands can be assumed to be error-free, i.e., no error condition is detected. However, the line status C1 also remains in the conducting state after the settling time TS such that the line status of the corresponding strand for the first control value is identical to the line status of this strand for the second control value. Since no change of the line status occurs, an error condition of the corresponding strand is detected, particularly a short circuit across one or more diodes of the strand.
(30) Due to the greater voltage jump in the method described with reference to
(31) The settling time is results, for example, from the time required by the voltage converter 210 for adjusting the voltage adjusted by means of the second control value.
(32)
(33) Accordingly, the control block 118 carries out a voltage control at the concerned measuring input by evaluating the measured values until the measured value reaches a predetermined value. For this purpose, the gate voltage or control voltage at the current control output of the concerned strand is adjusted, but the control value FBIN is also adapted by means of the feedback via the processing block 120 in such a way that the voltage U at the voltage converter 210 is correspondingly adjusted by means of the digital-analog converter 116.
(34) In the respective steady state, the control value resulting for each of the strands consequently represents an appropriate voltage U for this strand. At the end of the test phase, the control values stored for the individual strands are compared with one another in order to thusly detect a possible error condition in one of the strands. An extreme value, particularly a maximum value, of the stored control values is determined, wherein the deviation of the stored control values from this extreme value is also determined for each of the strands. In an error-free strand, the deviations once again result, for example, from differences in the conducting-state voltage of the diodes that are caused by production technology. However, more significant deviations indicate that one or more diodes are short-circuited or bypassed in a low-ohmic fashion. In the exemplary signal diagram shown, a deviation Δ6 that exceeds an activation threshold value TH3 results for the sixth strand such that an error condition is detected for this sixth strand. The deviations of the remaining strands lie below the activation threshold value TH3 such that these strands are assumed to be error-free.
(35) The test methods described with reference to
(36) In the presently described arrangement, an evaluation of a voltage at the terminals 246, 256, 266, i.e. the source terminals of the current sources 243, 253, 263 realized in the form of MOS transistors, is carried out in order to detect an error condition. Accordingly, it is possible to forgo a voltage evaluation at the drain terminals of the transistors 243, 253, 263, to which an excessively high voltage for a direct evaluation, i.e., without the utilization of additional circuit components, is usually applied. It is likewise possible to forgo external diodes that detect a maximum voltage occurring in the lighting unit 230 by means of comparators. The described embodiments of the driver assembly also do not depend on whether current sources as MOS transistors as presently described or bipolar transistors or other known current source circuits are utilized as current sources.
(37) The voltage converter illustrated in