Bearing Holder for Receiving a Bearing
20220307550 · 2022-09-29
Inventors
Cpc classification
F16C27/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/077
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C27/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A bearing holder includes an inner portion and an outer portion, wherein the inner portion includes a receiving contour for receiving the bearing and the outer portion is configured to be mounted on a housing. A transition area between the inner portion and the outer portion includes a spring. The transition area is at least partly in a plane perpendicular to an axial axis of the receiving contour and is at least partly in a plane with at least one part of the inner and the outer portion. The transition area includes an attenuator and the attenuator is configured to attenuate a vibration of the inner portion to reduce a transfer of the vibration from the inner portion to the outer portion. Further, an electric motor, a method for producing a bearing holder and a method for operating a bearing holder are described.
Claims
1. Bearing holder, comprising: an inner portion and an outer portion; wherein the inner portion comprises a receiving contour for receiving the bearing and the outer portion is configured to be mounted on a housing, wherein a transition area between the inner portion and the outer portion comprises a spring, wherein the transition area is at least partly in a plane perpendicular to an axial axis of the receiving contour and is at least partly in a plane with at least one part of the inner and the outer portion, wherein the transition area comprises an attenuator and the attenuator is configured to attenuate a vibration of the inner portion to reduce a transfer of the vibration from the inner portion to the outer portion.
2. Bearing holder according to claim 1, wherein the transition area comprises a transition surface that couples the inner portion and the outer portion to each other.
3. Bearing holder according to claim 2, wherein the spring extends in the transition area and is configured to vibrate in a plane parallel to the transition surface.
4. Bearing holder according to claim 1, wherein the spring is formed by a first and a second contour and the spring comprises a ridge between the first and the second contour.
5. Bearing holder according to claim 4, wherein the ridge is connected to the inner portion at a first end and is connected to the outer portion at a second end.
6. Bearing holder according to claim 4, wherein the spring comprises straight contours, such that the ridges form spokes, or comprises bent contours, such that the ridges comprise a bent course.
7. Bearing holder according to claim 1, comprising up to six, advantageously three, springs symmetrically distributed around the axial axis.
8. Bearing holder according to claim 1, wherein the attenuator comprises an elastomer and/or a crimping liquid attenuator.
9. Bearing holder according to claim 8, wherein the inner portion and the outer portion are spaced apart from each other by the crimping liquid attenuator, wherein the crimping liquid attenuator comprises a transition volume that extends parallel to the axial axis starting from the transition surface.
10. Bearing holder according to claim 8, wherein the crimping liquid attenuator for attenuating vibrations is filled with a crimping fluid.
11. Bearing holder according to claim 8, wherein the crimping liquid attenuator is a gap between the inner and the outer portion, into which cooling liquid can continuously be supplied during operation of the bearing holder to attenuate vibrations and to dissipate heat.
12. Bearing holder according to claim 8, wherein the gap of the crimping liquid attenuator is sealed with an elastomer that is simultaneously configured to attenuate the occurring vibrations.
13. Bearing holder according to claim 8, wherein the crimping liquid attenuator comprises a cooling gas or a permanent cooling liquid that is introduced into the gap, sealed by means of the elastomer, during production of the bearing holder.
14. Bearing holder according to claim 8, wherein the spring and one or several further springs are arranged in the transition area that is configured in an annular shape and encloses the crimping liquid attenuator.
15. Bearing holder according to claim 1, wherein the elastomer, configured as elastic O-ring or as elastic K-ring, is arranged at an outer circumference of the inner portion.
16. Bearing holder according to claim 1, wherein the elastomer, configured as elastic O-ring or as elastic K-ring, is arranged at an inner circumference of the outer portion.
17. Bearing holder according to claim 1, wherein cover plates are arranged in an interlocking manner between the inner and the outer portion, and an end of the outer portion, an end of the inner portion, the elastomer and an area of the cover plate form a planar area.
18. Bearing holder according to claim 1, wherein the outer portion comprises a coolant inlet and a coolant outlet, wherein the coolant inlet is provided for supplying a coolant between the inner and the outer portion.
19. Bearing holder according to claim 18, wherein at least part of the coolant inlet and at least part of the coolant outlet and the spring are perpendicular to the axial axis of the receiving contour in at least one cross-sectional plane.
20. Bearing holder according to claim 18, wherein the coolant is a plant medium, such as a refrigerant or water.
21. Bearing holder according to claim 18, wherein a volume of the crimping liquid attenuator is spanned by an outer circumference of the inner portion and an inner circumference of the outer portion as well as by at least one cover plate arranged on the ends of the inner and outer portion, into which the coolant can be introduced via the at least one coolant inlet.
22. Bearing holder according to claim 18, wherein the coolant inlet is arranged diametrically to the coolant outlet in the outer portion.
23. Bearing holder according to claim 18, wherein the at least one cooling inlet and the at least one coolant outlet are each configured as bore or as recess in the outer portion.
24. Bearing holder according to claim 1, wherein the inner portion, the outer portion, the spring, the elastomer and the crimping liquid attenuator are configured such that when vibrations occur, in particular at frequencies starting from 40 Hz or between 40 Hz and 1000 Hz, the inner portion 30 is decoupled from the outer portion 20.
25. Bearing holder according to claim 1, wherein the receiving contour for receiving the bearing is a hollow cylinder.
26. Electric motor, comprising: a motor casing; a motor shaft with a first end and a second end; a bearing holder according to claim 1 that is coupled to the motor casing; a bearing portion for supporting the motor shaft with the bearing holder; an element to be driven that is mounted on or close to an end of the motor shaft; a drive portion that is arranged between the bearing portion and the element to be driven and comprises a rotor and a stator.
27. Electric motor according to claim 26, wherein a further bearing holder, comprising: an inner portion and an outer portion; wherein the inner portion comprises a receiving contour for receiving the bearing and the outer portion is configured to be mounted on a housing, wherein a transition area between the inner portion and the outer portion comprises a spring, wherein the transition area is at least partly in a plane perpendicular to an axial axis of the receiving contour and is at least partly in a plane with at least one part of the inner and the outer portion, wherein the transition area comprises an attenuator and the attenuator is configured to attenuate a vibration of the inner portion to reduce a transfer of the vibration from the inner portion to the outer portion is arranged between the drive portion and the element to be driven.
28. Method for producing a bearing holder with an inner portion and an outer portion, wherein the inner portion comprises a receiving contour for receiving a bearing and the outer portion is configured to be mounted on a housing and comprises a spring in a transition area between the inner portion and the outer portion, the method comprising: arranging the transition area at least partly in a plane perpendicular to an axial axis of the receiving contour and at least partly in a plane with at least one part of the inner and the outer portion; and arranging an attenuator in the transition area, wherein the attenuator attenuates a vibration of the inner portion and reduces a transfer of the vibration from the inner portion to the outer portion.
29. Method according to claim 28, comprising: predetermining an intensity of an attenuation and/or heat dissipation of the occurring vibrations; determining a geometry and coolant composition of a crimping liquid attenuator; determining a geometry and composition of the spring; and/or determining an elastomer configured for attenuating vibrations; producing the determined crimping liquid attenuator, the determined spring and/or the determined elastomer; and assembling the bearing holder comprising the determined crimping liquid attenuator, the determined spring and the determined elastomer, wherein the bearing holder attenuates a vibration in the predetermined intensity and/or dissipates heat in the predetermined intensity.
30. Method according to claim 28, wherein contours of the spring are produced by 3D laser cutting or by water jet cutting.
31. Method for operating a bearing holder with an inner portion and an outer portion and a spring and an attenuator in a transition area between the inner portion and the outer portion, the method comprising: receiving a rotor by a bearing in a receiving contour in the inner portion, attaching the outer portion at a housing that is operatively connected to the rotor, setting the rotor in motion, such that vibrations occur and attenuating occurring vibrations to reduce transfer of the vibration from the inner portion to the outer portion.
32. Method according to claim 31, wherein a bearing holder, comprising: an inner portion and an outer portion; wherein the inner portion comprises a receiving contour for receiving the bearing and the outer portion is configured to be mounted on a housing, wherein a transition area between the inner portion and the outer portion comprises a spring, wherein the transition area is at least partly in a plane perpendicular to an axial axis of the receiving contour and is at least partly in a plane with at least one part of the inner and the outer portion, wherein the transition area comprises an attenuator and the attenuator is configured to attenuate a vibration of the inner portion to reduce a transfer of the vibration from the inner portion to the outer portion is used and its functionality is utilized.
33. Bearing holder, comprising: an inner portion and an outer portion; wherein the inner portion comprises a receiving contour for receiving the bearing and the outer portion is configured to be mounted on a housing, wherein a transition area between the inner portion and the outer portion comprises a spring, wherein the transition area is at least partly in a plane perpendicular to an axial axis of the receiving contour and is at least partly in a plane with at least one part of the inner and the outer portion, wherein the transition area comprises an attenuator and the attenuator is configured to attenuate a vibration of the inner portion to reduce a transfer of the vibration from the inner portion to the outer portion, wherein the spring is formed by a first and a second straight contour and the spring comprises a ridge between the first and the second contour, such that the ridges form spokes, wherein the bearing holder comprises up to six, advantageously three, springs symmetrically distributed around the axial axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Embodiments of the present invention will be detailed subsequently referring to the appended drawings, in which:
[0032]
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[0034]
[0035]
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[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION OF THE INVENTION
[0043] Individual aspects of the technical teaching described herein will be described below in
[0044]
[0045] The area between the outer portion 20 and the inner portion 30 defines a transition area 25. The transition area 25 comprises a transition surface 35 that couples the inner portion 30 and the outer portion 20, in particular connects the same. The transition area 25 between the inner portion 30 and the outer portion 20 comprises a spring 55. Here, the spring 55 can also be provided as spring arrangement 40 of several springs 55 as, for example, shown in
[0046] Here, each spring 55 is formed by a first contour 56 and the second contour 56, wherein the first contour 56 and the second contour 56 each form a ridge 57. The ridges 57 are connected to the inner portion 30 at a first end and connected to the outer portion 20 at a second end. The ridges 57 forming the springs 55 are configured in the transition surface 35 in the transition area 25. Thus, the transition area is at least partly in a plane perpendicular to an axial axis 70 of the receiving contour 32 and is at least partly in a plane with at least one part of the inner and the outer portion 20, 30.
[0047] As can be seen in
[0048] Further, the transition area 25 comprises an attenuator 80 as can be seen in
[0049] The attenuator 80 includes an elastomer 81 and/or a crimping liquid attenuator 82. The crimping liquid attenuator 82 includes a crimping fluid 85 that is continuously supplied into a gap 84, for example, during operation and can be dissipated from the gap 84. The elastomer 81 can be configured in the shape of O-rings 83 or also rectangular rings that are also K-rings. The elastomer 81 can be arranged, for example, at different positions. This means that a number of O-rings 83 or K-rings can be provided to provide, for example, a seal or an attenuation in particular of the inner portion 30. The inner portion 30 and the outer portion 20 are spaced apart by the gap 84 in which the crimping liquid attenuator 82 is arranged. The gap 84 defines a transition volume. In other words, the gap 84 spans a transition volume extending parallel to the axial axis 70 starting from the transition surface 35. The crimping liquid attenuator 82 can also be a crimping fluid attenuator, i.e., a crimping fluid 85, in particular when a gas is used in the attenuator 82 instead of a liquid. In both cases, a crimping fluid is introduced in the transition volume of the gap 84. In other words, the crimping liquid attenuator 82 for attenuating vibrations is filled with a crimping fluid 85. Advantageously, the crimping fluid 82 is a liquid. However, it is also possible to use a gas as crimping fluid. It is advantageous when the crimping fluid 85 is suitable to attenuate vibrations and to dissipate heat. The crimping fluid 85 operates as a coolant, which can additionally attenuate vibrations. The coolant can be a plant medium, such as a refrigerant or water.
[0050] The transition volume of the crimping liquid attenuator 82 is configured as the gap 84 between the inner and the outer portion 20, 30, wherein cooling liquid can be supplied continuously during operation of the bearing holder 10 to attenuate vibrations and to dissipate heat. Continuously supplying and dissipating the coolant or the crimping fluid 85 in and out of the gap 84 can take place via a coolant inlet 87 and a coolant outlet 88. The gap 84 of the crimping liquid attenuator 82 is sealed with the elastomer 81, which is at the same time configured to attenuate the occurring vibrations and/or to absorb heat. When absorbing heat, the elastomer 81 and the material surrounding the elastomer expand according to their coefficients of expansion.
[0051]
[0052] Further,
[0053] It is further possible that the crimping liquid attenuator 82 comprises a cooling gas or a permanent cooling liquid that is introduced into the gap 84, sealed by means of the elastomer 81, during production of the bearing holder 10. If a permanent cooling liquid or even no cooling liquid but a cooling gas is provided in the gap 84, no coolant inlet 87 and no coolant outlet 88 has to be provided. Rather, the permanent cooling liquid or the cooling gas is introduced into the gap 84 during the production of the bearing holder 10 and closed, in particular sealed, by means of the cover blades 91 and the elastomer 81.
[0054]
[0055]
[0056] Advantageously, the outer portion 20 comprises a coolant inlet 87 and a coolant outlet 88, wherein the coolant inlet 87 is provided for suppling a coolant between the inner and outer portions 20, 30. In other words, the coolant inlet 87 is provided for supplying a coolant in the transition area or in the crimping liquid attenuator. The coolant outlet 88 is provided for dissipating the coolant between the inner and the outer portion 20, 30. Advantageously, a single coolant inlet 87 and a single coolant outlet 88 are provided, which can be arranged diametrically to each other. It is further possible that the single coolant inlet 87 and the single coolant 88 are arranged at two positions of the annular shape of the outer portion 20 such that the single coolant inlet 87 and the single coolant outlet 88 span an angle between 90° and 175°. It is further possible that more than one coolant inlet 87 and more than one coolant outlet 88 are provided in the outer portion 20 (see
[0057] Advantageously, at least part of the coolant inlet 87 and at least part of the coolant outlet 88 and the spring 55 are in at least one cross-sectional plane perpendicular to the axial axis 70 of the receiving contour 32. Thereby, the bearing holder 10 can be structured in a more compact manner. In particular, the suggested bearing holder 10 has a smaller extension along the axial axis 70 compared to the bearing holders known from conventional technology. Thus, it can be the case, for example, that the suggested bearing holder has, with the same stiffness as in a conventional bearing holder, an extension that is essentially four times smaller than the one of the conventional bearing holder. Consequently, the abutment area of an introduced ball bearing into which a rotor (not illustrated) is introduced is smaller. This results again in less friction between rotor and bearing holder, whereby power dissipation of the rotor or the electric motor can be reduced.
[0058] Advantageously, the inner portion 30, the outer portion 20, the spring 55, the elastomer 81 and the crimping liquid attenuator 82 or the attenuator 80 are configured such that, when vibrations occur, in particular at frequencies from 40 Hz onwards or between 40 and 1000 Hz, the inner portion is decoupled from the outer portion. It is particularly advantageous when the inner portion 30 is decoupled from the outer portion 20 when vibrations in the frequency range of the inherent vibration of the rotor occur. Thereby, it can be prevented that the bearing holder or electric motor is destroyed. In attenuated systems, an inherent vibration can correspond to a possible resonance vibration. However, resonance vibrations should be prevented to prevent destruction of the electric motor.
[0059] Further, the base 34 can be seen in
[0060]
[0061] Additionally, the electric motor comprises a bearing portion 280 for supporting the motor shaft 260 or a rotor 60 with the bearing holder 10. Further, the electric motor comprises an element to be driven 300 that is mounted on or close to in particular a second end of the motor shaft. The second end of the motor shaft 260 does not correspond to a second rotor end 64. The element to be driven 300 is mounted, as can be seen in
[0062] A drive portion 320 is arranged between the bearing portion 280 and the element to be driven 300 and comprises a rotor 60 and a stator 250. The stator 250 and the rotor 50 of the motor shaft 260 are enclosed by the housing 90 as can be seen, for example, in
[0063] A further aspect of the present technical teaching relates to a method for producing bearing holder 10 having an inner portion 30 and an outer portion 20, wherein the inner portion 30 comprises a receiving contour 32 for receiving a bearing where a rotor 60 can be received and the outer portion 20 is configured to be mounted on a housing 90, and a spring 55 in a transition area 25 between the inner portion 30 and the outer portion 20. The method for producing a bearing holder 10 includes arranging the transition area 25 at least partly in a plane perpendicular to an axial axis 70 of the receiving contour 32 and at least partly in a plane with at least one part of the inner and the outer portion 20, 30. The bearing holder 10 can consist, for example, of a single-part element including the inner and the outer portion 20, 30. Arranging the transition area 25 that comprises springs 55 and that is arranged between the inner and the outer portions 20, 30 can, for example, be performed by 3D laser cutting or water jet cutting. Contours 56 forming the spring 55 can be cut in the transition area 25 by 3D laser cutting or by water jet cutting. Further, the method for producing a bearing holder 10 includes arranging an attenuator 80 in the transition area 25, wherein the attenuator 80 attenuates a vibration of the inner portion 30 and thereby reduces a transfer of the vibration from the inner portion 30 to the outer portion 20. Advantageously, the springs 55 and the elastomer 81 or the attenuator 80 of the bearing holder 10 are matched to each other regarding their characteristics such that vibrations, in particular at specific frequencies, can be eliminated.
[0064] Here, the method for producing a bearing holder 10 further comprises predetermining an intensity of an attenuation and/or heat dissipation of the occurring vibrations; and determining a geometry and a coolant composition of the crimping liquid attenuation 82 included in the attenuator 80. Additionally, the method comprises a step of determining a geometry and composition of the spring 55. Depending on the predetermined intensity of the attenuation, for example, the shape of the spring 55 can be different and/or the number of springs 55 can be different. Further, the method includes selecting a suitable elastomer 81 that is matched to the predetermined intensity of the attenuation with its physical characteristics. For this, the method includes the step of determining an elastomer that is configured for attenuating vibrations. After all these steps of determining have been performed or after each individual step of determining has been performed, the steps of producing can be performed together or each step of producing can be performed individually. In other words, producing the determined crimping liquid attenuator and/or the determined spring and/or the determined elastomer only take place after the desired characteristics of the stated components have been determined. Thereby, a bearing holder that is matched to the specific conditions where the bearing holder 10 is used can be produced. After the individual components have been determined and produced, the step of assembling the bearing holder 10 is performed, which includes the determined crimping liquid attenuator, the determined spring and the determined elastomer, wherein the bearing holder 10 attenuates a vibration in the predetermined intensity and/or dissipates heat in the predetermined intensity.
[0065] A further aspect of the present technical teachings relates to a method for operating a bearing holder 10 with an inner portion 30 and an outer portion 20 and a spring 55 and an attenuator 80 in a transition area 25 between the inner portion 30 and the outer portion 20. The method for operating a bearing holder 10 includes the steps of receiving a rotor 60 by the inner portion 30, in particular by a bearing in the receiving contour 32 at the inner portion 30 and attaching the outer portion 20 at a housing 90 that is operatively connected to the rotor 60. Here, the steps of receiving and matching can also be in a different order. After the steps of receiving and mounting have been performed, the rotor 60, that is operatively connected to the bearing holder 10, can be set in rotation, i.e., in motion. For this, the step of setting the rotor in motion is provided, such that vibrations can occur. Due to the previously determined bearing holder 10 with its determined intensity of attenuation, the step of attenuating occurring vibrations to reduce transfer of the vibration from the inner portion 30 to the outer portion 20 takes place automatically by the used bearing holder 10, i.e., without any further action from outside.
[0066] Depending on the situation, vibrations of different frequencies and different amplitudes occur, wherein a bearing holder 10 can be modelled with respect to the specific situation during a method of producing the bearing holder 10 in dependence on the situation. In other words, a bearing holder 10 described herein can, at first, be produced with the method described herein for producing a bearing holder 10 to subsequently use the bearing holder 10 in a method for operating a bearing holder 10 suggested herein wherein its functionality can be used.
[0067] For the bearing holder 10 suggested herein, up to three mechanisms for specific attenuation or decoupling of the vibrations between the outer and the inner portion 20, 30 are disclosed namely: [0068] a) Decoupling by means of a spring 55 that is formed by contours 56 and is in a plane perpendicular to the axial axis 70 of the rotor 60. [0069] b) Decoupling my means of a crimping liquid attenuator 82, wherein an intensity of the attenuation can be adjusted via a width of the gap 84 and/or a component height of the bearing holder 10. Additionally, circulating plant water can be used as medium for attenuating. [0070] c) Decoupling by means of elastomers 81.
[0071] These three mechanisms a) to c) can be used together or separately, or two of the three mechanisms can be used for decoupling the vibrations of the system. If, for example, only two mechanisms are used, an attenuation or decoupling by means of elastomers 81 and by means of a crimping liquid attenuator 82 can be provided. Alternatively, attenuation merely by elastomers 81 could be provided.
[0072] It is particularly advantageous to use all three mechanisms, since this can reduce vibrations of the system in a synergetic manner. In other words, the three presented mechanisms cooperate such that attenuation and heat dissipation are facilitated by the cooperation of the three mechanisms in addition to the additive superposition of the three mechanisms. The three mechanisms can each individually be performed to a stronger or weaker manner during producing the suggested bearing holder 10, whereby attenuation and/or heat dissipation can be specifically controlled.
[0073] A further advantage of the suggested bearing holder 10 is that water that can be introduced as crimping liquid via the coolant inlet 87 into the crimping liquid attenuator 82 and can be dissipated again via the coolant outlet 88 from the crimping liquid attenuator 82 can be used as refrigerant or plant medium. Additionally, the bearing holder 10 can simultaneously be cooled by the water or the refrigerant, i.e., the refrigerant is used for heat dissipation. Again, by cooling the bearing holder 10 the ball bearings resting against the bearing holder 10 can be cooled. Otherwise, due to the low water vapor atmosphere, the heat in the vacuum can hardly be dissipated for the bearing holder 10.
[0074] As already described, the springs 55 are produced by means of 3D laser cutting or water jet cutting. This allows a very precise toleration and orientation of the members advantageously consisting of metal.
[0075] While this invention has been described in terms of several advantageous embodiments, there are alterations, permutations, and equivalents, which fall within the scope of this invention. It should also be noted that there are many alternative ways of implementing the methods and compositions of the present invention. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations, and equivalents as fall within the true spirit and scope of the present invention.