Self-oscillating resonant power converter
09735676 · 2017-08-15
Assignee
Inventors
Cpc classification
H02M1/0064
ELECTRICITY
H02M3/158
ELECTRICITY
H02M1/0006
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M1/08
ELECTRICITY
H02M3/1588
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M3/156
ELECTRICITY
Abstract
Resonant power converters and inverters comprising a self-oscillating feedback loop coupled from a switch output to a control input of a switching network comprising one or more semiconductor switches (S1, S2). The self-oscillating feedback loop sets a switching frequency of the power converter (100) and comprises a first intrinsic switch capacitance (CGD) coupled between a switch output and a control input of the switching network and a first inductor (LG). The first inductor (LG) is coupled in-between a first bias voltage source and the control input of the switching network and has a substantially fixed inductance. The first bias voltage source is configured to generate an adjustable bias voltage (VBias) applied to the first inductor (LG). The output voltage (V0UT) of the power converter (100) is controlled in a flexible and rapid manner by controlling the adjustable bias voltage (VBias).
Claims
1. A resonant power converter comprising: an input terminal for receipt of an input voltage; a switching network comprising a first semiconductor switch controlled by a control input; the switching network comprising a switch input operatively coupled to the input terminal for receipt of the input voltage and a switch output operatively coupled to an input of a resonant network of the resonant power converter; the resonant network comprising a predetermined resonance frequency (fR) and an output operatively coupled to a converter output terminal; and a self-oscillating, feedback loop coupled from the switch output to a control input of the switching network to set a switching frequency of the power converter, the self-oscillating feedback loop further comprising: a first intrinsic switch capacitance coupled between the switch output and the control input of the switching network; a first bias voltage source configured to generate a first adjustable bias voltage; a first inductor with substantially fixed inductance coupled in-between the first bias voltage source and the control input of the switching network; and a voltage regulation loop configured to control an output voltage of the power converter by controlling the first adjustable bias voltage applied to the first inductor, wherein the substantially fixed inductance of the first inductor is set such that a peak voltage at the control input of the switching network exceeds a threshold voltage of the first semiconductor switch of the switching network.
2. The resonant power converter according to claim 1, further comprising: an input inductor coupled between the input terminal and the switch input and wherein the control terminal of the first semiconductor switch is coupled to the control input of the switching network and an output terminal of the first semiconductor switch is coupled to the switch input and to the switch output.
3. The resonant power converter according to claim 2, wherein the input inductor and the first inductor are magnetically coupled with a predetermined magnetic coupling coefficient.
4. The resonant power converter according to claim 1, wherein the first semiconductor switch is coupled between the switch output and a voltage supply rail of the resonant power converter and the control terminal of the first semiconductor switch is coupled to the control input of the switching network, a second semiconductor switch coupled between the switch output and the input terminal; and wherein a control terminal of the second semiconductor switch is coupled to a second bias voltage source through a cascade of a second inductor with substantially fixed inductance and a third inductor with substantially fixed inductance, and wherein a feedback capacitor is coupled between the switch output and an intermediate node between the second and third inductors.
5. The resonant power converter according to claim 4, wherein the first inductor and the third inductor are magnetically coupled with a predetermined magnetic coupling coefficient.
6. The resonant power converter according to claim 1, wherein the voltage regulation loop comprises: a reference voltage generator supplying a reference DC or AC voltage to a first input of a comparator, a second input of the comparator being coupled to the converter output voltage, an output of the of the comparator operatively coupled to a control input of the first bias voltage source.
7. The resonant power converter according to claim 1, wherein the first inductor has an inductance between 1 nH and 10 μH.
8. A resonant power converter according to claim 1, wherein the substantially fixed inductance of the first inductor is selected such that a peak-peak voltage swing at the control input of the switching network is approximately equal to a numerical value of the threshold voltage of the at least one of the semiconductor switches of the switching network.
9. The resonant power converter according to claim 1, wherein the self-oscillating feedback loop further comprises: a first series resonant circuit coupled in-between the control input of the first semiconductor switch and fixed electric potential of the converter, and a second series resonant circuit coupled in-between the control input of the first semiconductor switch and the switch output.
10. The resonant power converter according to claim 1, wherein the self-oscillating feedback loop further comprises: a parallel resonant circuit coupled in series with the first inductor in-between the first adjustable bias voltage and the first inductor.
11. The resonant power converter according to claim 1, further comprising: a rectifier coupled between the output of the resonant network and the converter output terminal to provide a rectified DC output voltage.
12. The resonant power converter according to claim 11, wherein the rectifier comprises a synchronous rectifier.
13. The resonant power converter according to claim 12, wherein the synchronous rectifier comprises: a rectification semiconductor switch configured to rectify an output voltage of the resonant network in accordance with a rectifier control input of the rectification semiconductor switch, a first rectification inductor with a substantially fixed inductance coupled in-between a fixed or adjustable rectifier bias voltage and the rectifier control input.
14. A resonant power converter according to claim 13, wherein the fixed or adjustable rectifier bias voltage is coupled to a fixed DC bias voltage source or to the rectified DC output voltage through a resistive or capacitive voltage divider.
15. A resonant power converter assembly comprising: a resonant power converter according claim 1, a carrier substrate having at least the switching network and the resonant circuit integrated thereon, an electrical trace pattern of the carrier substrate forming the first inductor.
16. The resonant power converter assembly according to claim 12, wherein the carrier substrate comprises a semiconductor die.
17. The resonant power converter according to claim 1, wherein the first inductor has an inductance between 1 nH and 50 nH.
18. A resonant power converter comprising: an input terminal for receipt of an input voltage; a switching network comprising a first semiconductor switch controlled by a control input; the switching network comprising a switch input operatively coupled to the input terminal for receipt of the input voltage and a switch output operatively coupled to an input of a resonant network of the resonant power converter; the resonant network comprising a predetermined resonance frequency (fR) and an output operatively coupled to a converter output terminal; a self-oscillating feedback loop coupled from the switch output to a control input of the switching network to set a switching frequency of the power converter, the self-oscillating feedback loop further comprising: a first intrinsic switch capacitance coupled between the switch output and the control input of the switching network; a first bias voltage source configured to generate a first adjustable bias voltage; a first inductor with substantially fixed inductance coupled in-between the first bias voltage source and the control input of the switching network; and a voltage regulation loop configured to control an output voltage of the power converter by controlling the first adjustable bias voltage applied to the first inductor, wherein the first semiconductor switch is coupled between the switch output and a voltage supply rail of the resonant power converter and a control terminal of the first semiconductor switch is coupled to the control input of the switching network; and a second semiconductor switch coupled between the switch output and the input terminal; wherein a control terminal of the second semiconductor switch is coupled to a second bias voltage source through a cascade of a second inductor with substantially fixed inductance and a third inductor with substantially fixed inductance, and wherein a feedback capacitor is coupled between the switch output and an intermediate node between the second and third inductors.
19. The resonant power converter according to claim 18, wherein the substantially fixed inductance of the first inductor is set such that a peak voltage at the control input of the switching network exceeds a threshold voltage of the first semiconductor switch of the switching network.
20. The resonant power converter according to claim 18, wherein the first inductor and the third inductor are magnetically coupled with a predetermined magnetic coupling coefficient.
21. The resonant power converter according to claim 18, wherein the voltage regulation loop comprises: a reference voltage generator supplying a reference DC or AC voltage to a first input of a comparator, a second input of the comparator being coupled to the converter output voltage, an output of the of the comparator operatively coupled to a control input of the first bias voltage source.
22. The resonant power converter according to claim 18, wherein the first inductor has an inductance between 1 nH and 10 μH.
23. The resonant power converter according to claim 18, wherein the substantially fixed inductance of the first inductor is selected such that a peak-peak voltage swing at the control input of the switching network is approximately equal to a numerical value of the threshold voltage of the at least one of the semiconductor switches of the switching network.
24. The resonant power converter according to claim 18, wherein the self-oscillating feedback loop further comprises: a first series resonant circuit coupled in-between the control input of the first semiconductor switch and fixed electric potential of the converter, and a second series resonant circuit coupled in-between the control input of the first semiconductor switch and the switch output.
25. The resonant power converter according to claim 18, wherein the self-oscillating feedback loop further comprises: a parallel resonant circuit coupled in series with the first inductor in-between the first adjustable bias voltage and the first inductor.
26. The resonant power converter according to claim 18, further comprising: a rectifier coupled between the output of the resonant network and the converter output terminal to provide a rectified DC output voltage.
27. The resonant power converter according to claim 26, wherein the rectifier comprises a synchronous rectifier.
28. The resonant power converter according to claim 27, wherein the synchronous rectifier comprises: a rectification semiconductor switch configured to rectify an output voltage of the resonant network in accordance with a rectifier control input of the rectification semiconductor switch, a first rectification inductor with a substantially fixed inductance coupled in-between a fixed or adjustable rectifier bias voltage and the rectifier control input.
29. The resonant power converter according to claim 28, wherein the fixed or adjustable rectifier bias voltage is coupled to a fixed DC bias voltage source or to the rectified DC output voltage through a resistive or capacitive voltage divider.
30. A resonant power converter assembly comprising: a resonant power converter according claim 18, a carrier substrate having at least the switching network and the resonant circuit integrated thereon, an electrical trace pattern of the carrier substrate forming the first inductor.
31. The resonant power converter assembly according to claim 30, wherein the carrier substrate comprises a semiconductor die.
32. The resonant power converter according to claim 18, wherein the first inductor has an inductance between 1 nH and 50 nH.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A preferred embodiment of the invention will be described in more detail in connection with the appended drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(16)
(17) The class E resonant power inverter or converter 100 comprises an input pad or terminal 102 for receipt of a DC input voltage V.sub.IN from a DC power supply 104. The DC voltage level may vary considerably according to requirements of any particular conversion application such as lying between 1 V and 500 V for example between 10 V and 230 V. A switching network comprises a single switch transistor S.sub.1. The skilled person will understand that the switch transistor S.sub.1 can comprise different types of semiconductor transistors such as MOSFETs and IGBTs. The skilled person will likewise understand that the switch transistor S.sub.1 in practice can be formed by a plurality of parallel separate transistors e.g. to distribute operational currents between multiple devices. In one embodiment of the invention, S.sub.1 is formed by an IRF5802 power MOSFET available from the manufacturer International Rectifier. A gate terminal V.sub.GS of the switch transistor S.sub.1 forms a control input of the switching network allowing S.sub.1 to be switched between a conducting state or on-state with low resistance between the drain and source terminals and a non-conducting state or off-state with very large resistance between the drain and source terminals. A drain terminal V.sub.DS of the switch transistor S.sub.1 forms both a switch input and a switch output of the switching network in the present embodiment based on a single switch transistor. The drain terminal V.sub.DS is at one side coupled to the DC input voltage through an input inductor L.sub.IN (108). The drain terminal V.sub.DS is also coupled to a first side of a series resonant network comprising resonant capacitor C.sub.R and resonant inductor L.sub.R. The input inductor L.sub.IN, resonant capacitor C.sub.R, an intrinsic drain-source capacitance C.sub.DS of the MOSFET S.sub.1 and the resonant inductor L.sub.R (112) form in conjunction a resonant network of the power converter 100. A second and opposite side of the series resonant network is operatively coupled to an output terminal 114 or node of the class E resonant power converter 100 either directly as illustrated or through a suitable rectification circuit as illustrated in detail below. An inverter load is schematically indicated by a load resistor R.sub.LOAD connected to the converter at the output terminal 114 and may generally exhibit inductive, capacitive or resistive impedance. The resonant network is designed with a resonance frequency (f.sub.R) of about 50 MHz in the present implementation, but the resonance frequency may vary depending on requirements of the application in question. In practice, the respective values of the resonant capacitor C.sub.R and resonant inductor L.sub.R may be selected such that a target output power at the converter output is reached for a particular load impedance. Thereafter, the value of the input inductor L.sub.IN is selected such that a desired or target value of the predetermined resonance frequency (f.sub.R) is reached in view of the intrinsic drain-source capacitance C.sub.DS for the selected switch transistor.
(18) The present class E resonant power converter 100 comprises a self-oscillating feedback loop arranged around the transistor switch S.sub.1 such that the oscillation frequency of the loop sets the switching or operational frequency of the power converter 100 as briefly mentioned above. The self-oscillating feedback loop comprises an intrinsic gate-drain capacitance C.sub.GD of the transistor switch S.sub.1 which transmits a 180 degree phase shifted portion of the switch output signal at the drain terminal V.sub.DS back to the gate terminal of the transistor switch S.sub.1. Additional loop phase shift is introduced by the gate inductor L.sub.G which preferably comprises a substantially fixed inductance. The gate inductor L.sub.G is coupled in-between a variable bias voltage V.sub.Bias and the gate terminal of the transistor switch S.sub.1. The variable bias voltage V.sub.Bias is generated by a bias voltage generator or source with a design explained in further detail below in connection with
(19) Conversely, the time period of the cycle time during which S.sub.1 remains conducting, or in its on-state, can be controlled by the level of the adjustable bias voltage. This property allows a duty cycle, and hence the oscillation frequency of the self-oscillating loop, to be adjusted. This is explained in further detail in connection with
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(21) wherein f.sub.S=The oscillation frequency of the self-oscillation loop which equals the switching frequency of the power converter.
(22) Equation (1) reveals that a decreasing oscillation frequency leads to increasing switch output voltage V.sub.DS as illustrated below by switch output voltages V.sub.DS of
(23) The voltage waveforms, duty cycle control and oscillation frequency control discussed above are illustrated on the graphs 500, 510 and 520 of
(24) In practice, the substantially fixed inductance of the gate inductor L.sub.G may be selected such that a desired voltage amplitude of the (oscillating) gate-source voltage waveform is achieved. The voltage amplitude is preferably adjusted such that a suitable peak voltage at the gate terminal of MOSFET switch S.sub.1 is reached in view of its threshold voltage and its gate break-down voltage. This means that the peak voltage at the gate terminal should be sufficiently large to exceed the threshold voltage of the chosen semiconductor switch, e.g. V.sub.TH of MOSFET switch S.sub.1. The oscillation frequency f.sub.S of the self-oscillation loop will inherently lie close to the resonance frequency (f.sub.R) of the resonant network if the bias voltage is adjusted approximately to the threshold voltage of the MOSFET switch S.sub.1. If the adjustable bias voltage V.sub.Bias is increased above the threshold voltage, the on-period of the MOSFET switch S.sub.1 increases and leads to increase of the duty cycle of the oscillating switch output voltage waveform. This leads to a decreasing oscillation frequency or switching frequency of the power converter. The decrease of the oscillation frequency leads to an increase of the peak voltage V.sub.DS,PEAK at the switch output as explained above in connection with equation (1), and a corresponding increase of the peak voltage across the series resonant network comprising resonant capacitor C.sub.R and resonant inductor L.sub.R due to its coupling to the switch output voltage V.sub.DS. Furthermore, because the series resonant network exhibits inductive impedance, the decreasing oscillation frequency of the switch output voltage waveform leads to a decrease of the impedance of the series resonant network. The decrease of impedance leads in turn to increasing current and power through the series resonant network and through the load resistor R.sub.LOAD—in effect increasing the converter output voltage V.sub.OUT.
(25) Consequently, the converter output voltage V.sub.OUT can be controlled by appropriately controlling the adjustable bias voltage V.sub.Bias applied to the substantially fixed inductance gate inductor L.sub.G. This feature provides a highly flexible and fast way of controlling the converter output voltage V.sub.OUT compared to prior art mechanism based on adjustable inductances and/or capacitances. In particular, the range of adjustment of the adjustable bias voltage V.sub.Bias can be very wide compared to the possible regulation range of the adjustable inductances and/or capacitances.
(26) In graph 510, the adjustable bias voltage V.sub.Bias has been increased to a level which results in a duty cycle of approximately 0.7 in the switch output voltage V.sub.DS. Waveform 511 shows the switch output voltage V.sub.DS while waveform 513 shows the corresponding gate-source voltage applied to the gate V.sub.GS of S.sub.1. As illustrated, the switch output voltage V.sub.DS has increased from a peak level of approximately 30 volt for the 0.5 duty cycle condition depicted above to approximately 50 volt. It is evident that the cycle time of the switch output voltage V.sub.DS has decreased to about 18 ns corresponding to an oscillation frequency of about 55 MHz. Finally, in graph 520, the adjustable bias voltage V.sub.Bias has been further increased to a level which results in a duty cycle of approximately 0.9 in the switch output voltage V.sub.DS. Waveform 521 shows the switch output voltage V.sub.DS while waveform 523 shows the corresponding gate-source voltage applied to the gate V.sub.GS of S.sub.1. As illustrated, the switch output voltage V.sub.DS has further increased from a peak level of approximately 50 volt for the 0.7 duty cycle condition depicted above to approximately 150 volt. It is evident that the cycle time of the switch output voltage V.sub.DS has further decreased to about 50 ns corresponding to an oscillation frequency of about 20 MHz.
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(28) The skilled person will appreciate that magnetic coupling between the input inductor L.sub.in and gate inductor L.sub.G may be achieved in numerous ways for example by a closely spaced arrangement of the inductors e.g. coaxially arranged. The magnetic coupling provides a number of advantages over the first embodiment such as improved phase response between the control input and switch output of the MOSFET switch S.sub.1 and larger and more constant gain. The magnetic coupling ensures that the respective inductor currents of the input inductor L.sub.in and gate inductor L.sub.G are out of phase. Consequently, the phase shift between control input of the switch S.sub.1 and the switch output is very close to 180 degrees. Furthermore, the magnetically coupled input inductor L.sub.in and gate inductor L.sub.G may be configured such that the magnetic coupling is substantially constant across a wide frequency range to provide a more constant level of the first adjustable bias voltage when the output voltage V.sub.OUT of the power converter is regulated.
(29) The magnetic coupling between the magnetically coupled input inductor L.sub.in and gate inductor L.sub.G may also be accomplished by a transformer structure as schematically indicated on
(30) The magnetically coupled input inductor L.sub.in and gate inductor L.sub.G may be configured to possess a magnetic coupling which is sufficient to ensure that inductor current forced in L.sub.G by L.sub.IN is sufficiently large to drive the control input of the switch S.sub.1. In this case the gate drive can also be used to drive cascode coupled transistors where the intrinsic capacitance C.sub.GD is small or non-existent.
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(32) If a transistor switch like a MOSFET is driven by a sine wave the gate signal will be right above the threshold voltage of the MOSFET in a beginning and end of a conduction period of the MOSFET. This causes the on resistance to be very high in these periods as the MOSFET is only fully turned on when the gate signal is larger than around twice the threshold voltage. In many resonant power converters these time periods are also where the largest currents are running through the MOSFET. Hence a lot of power is dissipated in these time periods. In order to improve the turn on speed of the MOSFET, higher order harmonics can be added to the fundamental sine wave leading to a more trapezoidal gate signal as mentioned above. This can be achieved by adding one or more series resonant circuits, each preferably comprising an LC circuit, between the control input, i.e. the gate of the present MOSFET switch, and a drain or source of the MOSFET as illustrated on
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(35) The resonant capacitor C.sub.R, intrinsic drain-source capacitances of switches S.sub.1 and S.sub.2, C.sub.DS1 and C.sub.DS2, respectively, and the resonant inductor L.sub.R in conjunction form a resonant network of the power converter 300. A second and opposite side of the series resonant network is coupled to an output terminal 314 or node of the power converter 300. A converter load is schematically illustrated by a load resistor R.sub.LOAD connected to the converter at the output terminal 314 and may generally exhibit inductive, capacitive or resistive impedance. The class DE resonant power inverter 300 furthermore includes a self-oscillating feedback loop arranged around the transistor switch S.sub.1 such that an oscillation frequency of the loop sets the switching or operational frequency of the power converter in a manner similar to the one discussed in detail above in connection with the first embodiment of the invention. The self-oscillating feedback loop comprises an intrinsic gate-drain capacitance C.sub.GD2 of the transistor switch S.sub.1 and a first gate inductor L.sub.G2 which preferably comprises a substantially fixed inductance as discussed above. The gate inductor L.sub.G2 is coupled in-between a variable bias voltage V.sub.Bias2 and the gate terminal V.sub.GS2 of the transistor switch S.sub.1. The variable bias voltage V.sub.Bias2 may be generated in numerous ways by a suitably configured bias voltage generator or source for example as explained in further detail below in connection with
(36) The duty cycle of the switch output voltage waveforms and hence the converter output voltage at V.sub.out can once again be controlled by synchronously controlling the respective bias voltages supplied by the first and second adjustable bias voltages V.sub.Bias2 and V.sub.Bias1.
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(38) The magnetic coupling between the inductors may also be accomplished by a transformer structure as schematically indicated on
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(42) The scale on the y-axis of all graphs indicates voltage in volts while the x-axis scale indicates time in steps of 0.01 μs such that the entire x-axis spans over about 0.05 μs.
(43) Graph 610 illustrates the corresponding oscillating control input voltage waveforms 617, 615, 613, 611 at the indicated gate node (refer to
(44) Graph 640 illustrates the corresponding load power waveforms 627, 625, 623, 621 for the power delivered the load resistor R6 through the converter output. The gradually increasing load power from about 1.5 W at the lowest DC bias voltage of −7.0 V to about 3.5 W at the highest DC bias voltage of 8.0 V is evident. Hence, converter output power and therefore converter output voltage can be controlled by adjusting the voltage supplied by the adjustable bias voltage V.sub.bias.
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(46) The DC-DC power converter 800 comprises, in addition to the circuitry of the class E resonant power converter 100, a synchronous rectifier building around transistor switch S.sub.R1 and comprising additional passive components L.sub.G2 and L.sub.OUT. The skilled person will understand that the DC-DC power converter 800 may comprise an output capacitor coupled from V.sub.OUT to the negative supply rail (e.g. ground) and a voltage control loop similar to the one discussed above in connection with
(47) The skilled person will appreciate that the above-described synchronous rectifier may be added to each of the above discussed class E and DE resonant power converter embodiments depicted above on