PSRR control loop with configurable voltage feed forward compensation
09736893 · 2017-08-15
Assignee
Inventors
Cpc classification
H05B45/3574
ELECTRICITY
H05B45/36
ELECTRICITY
International classification
Abstract
The present document relates to the compensation of voltage variations within power converters. A driver circuit for a solid state light source is described. The driver circuit comprises a switched-mode power converter comprising a switch; wherein the switched-mode power converter is configured to convert an input voltage at an input of the switched-mode power converter into an output voltage at an output of the switched-mode power converter. Furthermore, the driver circuit comprises current sensing means configured to determine a sensed current signal indicative of a current through the switch; and voltage sensing means configured to determine a sensed voltage signal indicative of the input voltage. In addition, the driver circuit comprises a control unit configured to determine a gate control signal for putting the switch into an off-state, based on the sensed current signal and based on the sensed voltage signal.
Claims
1. A driver circuit for a solid state light source, wherein the driver circuit comprises a switched-mode power converter comprising a switch; wherein the switched-mode power converter is configured to convert an input voltage at an input of the switched-mode power converter into an output voltage at an output of the switched-mode power converter; a current sensing circuit configured to determine a sensed current signal indicative of a current through the switch; voltage sensing circuit configured to determine a sensed voltage signal indicative of the input voltage; and a control unit configured to determine a gate control signal for putting the switch into an off-state, based on the sensed current signal and based on the sensed voltage signal, such that a degree of modulations comprised within the output voltage and/or a degree of modulations comprised within a current provided at the output of the switched-mode power converter is reduced with respect to a degree of modulations comprised within the input voltage, wherein the control unit is configured to compensate for a delay between a first time instant when the sensed current signal is determined and a second time instant when the switch is put into the off-state, subject to the gate control signal which corresponds to the sensed current signal at the first time instant.
2. The driver circuit of claim 1, wherein the control unit is configured to determine an estimate of the current through the switch at the second time instant based on the sensed current signal at the first time instant, using the sensed voltage signal.
3. The driver circuit of claim 1, wherein the switched-mode power converter comprises an inductor having an inductance L, arranged in series with the switch; and the control unit is configured to compensate for the delay also based on the inductance L.
4. The driver circuit of claim 3, wherein the control unit is configured to determine an estimate of the current through the switch at the second time instant based on the rule
5. The driver circuit of claim 1, wherein the control unit comprises a transistor arranged in series with a first resistor, wherein the transistor is controlled using the sensed voltage signal, thereby yielding a first signal; a reference unit configured to offset the first signal, thereby yielding a correction signal; and a comparator unit configured to compare the sensed current signal with the correction signal to yield an offset current signal; wherein the gate control signal is determined based on the offset current signal.
6. The driver circuit of claim 5, wherein the reference unit comprises a reference resistor and a reference current source arranged in parallel to the transistor and the first resistor; and the reference resistor and/or the reference current source depend on the inductance L.
7. The driver circuit of claim 5, wherein the control unit comprises a fine tuning unit configured to compensate for temperature variations and/or for component variations.
8. The driver circuit of claim 1, wherein the control unit comprises an analog-to-digital converter for converting the sensed current signal and the sensed voltage signal into respective digital signals; and the control unit is configured to determine the gate control signal in the digital domain based on the digital signals.
9. The driver circuit of claim 1, wherein the current sensing circuit comprise a current sensing resistor arranged in series to the switch.
10. The driver circuit of claim 1, wherein the voltage sensing circuit comprise a voltage divider arranged in parallel to the input of the switched-mode power converter; and/or an auxiliary winding of a transformer comprised within the switched-mode power converter.
11. The driver circuit of claim 1, wherein the switched-mode power converter comprises one or more of: a flyback converter, a buck converter, a boost converter, a buck-boost converter, and a single-ended primary-inductor converter.
12. The driver circuit of claim 1, further comprising an output capacitor at the output of the switched-mode power converter, configured to store an electrical charge to be provided to the solid state light source; wherein the driver circuit is configured to transfer electrical energy from an inductor of the switched-mode power converter to the output capacitor during the off-state of the switch.
13. A light bulb assembly comprising: a housing; a solid state light source, located within the housing; an electrical connection module, attached to the housing, and adapted for connection to a mains supply; and a driver circuit, located within the housing, connected to receive an electricity supply signal from the electrical connection module, and operable to supply an output voltage to the light source, wherein the driver circuit comprises a switched-mode power converter comprising a switch; wherein the switched-mode power converter is configured to convert an input voltage at an input of the switched-mode power converter into an output voltage at an output of the switched-mode power converter; a current sensing circuit configured to determine a sensed current signal indicative of a current through the switch; a voltage sensing circuit configured to determine a sensed voltage signal indicative of the input voltage; and a control unit configured to determine a gate control signal for putting the switch into an off-state, based on the sensed current signal and based on the sensed voltage signal, such that a degree of modulations comprised within the output voltage and/or a degree of modulations comprised within a current provided at the output of the switched-mode power converter is reduced with respect to a degree of modulations comprised within the input voltage, wherein the control unit is configured to compensate for a delay between a first time instant when the sensed current signal is determined and a second time instant when the switch is put into the off-state, subject to the gate control signal which corresponds to the sensed current signal at the first time instant.
14. A method for operating a driver circuit, the method comprising controlling a switch of a switched-mode power converter such that an input voltage at an input of the switched-mode power converter is converted into an output voltage at an output of the switched-mode power converter; determining a sensed current signal indicative of a current through the switch; determining a sensed voltage signal indicative of the input voltage; and determining a gate control signal for putting the switch into an off-state, based on the sensed current signal and based on the sensed voltage signal, such that a degree of modulations comprised within the output voltage and/or a degree of modulations comprised within a current provided at the output of the switched-mode power converter is reduced with respect to a degree of modulations comprised within the input voltage wherein the control unit compensates for a delay between a first time instant when the sensed current signal is determined and a second time instant when the switch is put into the off-state, subject to the gate control signal which corresponds to the sensed current signal at the first time instant.
15. The method for operating a driver circuit of claim 14, wherein the control unit determines an estimate of the current through the switch at the second time instant based on the sensed current signal at the first time instant, using the sensed voltage signal.
16. The method for operating a driver circuit of claim 14, wherein the switched-mode power converter comprises an inductor having an inductance L, arranged in series with the switch; and the control unit compensates for the delay also based on the inductance L.
17. The method for operating a driver circuit of claim 16, wherein the control unit determines an estimate of the current through the switch at the second time instant based on the rule
18. The method for operating a driver circuit of claim 14, wherein the control unit comprises a transistor arranged in series with a first resistor, wherein the transistor is controlled using the sensed voltage signal, thereby yielding a first signal; a reference unit which offsets the first signal, thereby yielding a correction signal; and a comparator unit which compares the sensed current signal with the correction signal to yield an offset current signal; wherein the gate control signal is determined based on the offset current signal.
19. The method for operating a driver circuit of claim 18, wherein the reference unit comprises a reference resistor and a reference current source arranged in parallel to the transistor and the first resistor; and the reference resistor and/or the reference current source depend on the inductance L.
20. The method for operating a driver circuit of claim 18, wherein the control unit comprises a fine tuning unit which compensates for temperature variations and/or for component variations.
21. The method for operating a driver circuit of claim 14, wherein the control unit comprises an analog-to-digital converter for converting the sensed current signal and the sensed voltage signal into respective digital signals; and the control unit determines the gate control signal in the digital domain based on the digital signals.
22. The method for operating a driver circuit of claim 14, wherein the current sensing circuit comprise a current sensing resistor arranged in series to the switch.
23. The method for operating a driver circuit of claim 14, wherein the voltage sensing circuit comprise a voltage divider arranged in parallel to the input of the switched-mode power converter; and/or an auxiliary winding of a transformer comprised within the switched-mode power converter.
24. The method for operating a driver circuit of claim 14, wherein the switched-mode power converter comprises one or more of: a flyback converter, a buck converter, a boost converter, a buck-boost converter, and a single-ended primary-inductor converter.
25. The method for operating a driver circuit of claim 14, further comprising an output capacitor at the output of the switched-mode power converter, to store an electrical charge to be provided to the solid state light source; wherein the driver circuit transfers electrical energy from an inductor of the switched-mode power converter to the output capacitor during the off-state of the switch.
Description
SHORT DESCRIPTION OF THE FIGURES
(1) The invention is explained below in an exemplary manner with reference to the accompanying drawings, wherein
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) In the present document, a light bulb “assembly” includes all of the components required to replace a traditional incandescent filament-based light bulb, notably light bulbs for connection to the standard electricity supply. In British English (and in the present document), this electricity supply is referred to as “mains” electricity, whilst in US English, this supply is typically referred to as power line. Other terms include AC power, line power, domestic power and grid power. It is to be understood that these terms are readily interchangeable, and carry the same meaning.
(9) Typically, in Europe electricity is supplied at 230-240 VAC, at 50 Hz (mains frequency) and in North America at 110-120 VAC at 60 Hz (mains frequency). The principles set out in the present document apply to any suitable electricity supply, including the mains/power line mentioned, and a DC power supply, and a rectified AC power supply.
(10)
(11) Driver circuit 8 is located within the bulb housing 2, and serves to convert supply electricity received through the electrical connection module 4 into a controlled drive current for the light source 6. In the case of a solid state light source 6, the driver circuit 8 is configured to provide a controlled direct drive current to the light source 6.
(12) The housing 2 provides a suitably robust enclosure for the light source and drive components, and includes optical elements that may be required for providing the desired output light from the assembly. The housing 2 may also provide a heat-sink capability, since management of the temperature of the light source may be important in maximising light output and light source life. Accordingly, the housing is typically designed to enable heat generated by the light source to be conducted away from the light source, and out of the assembly as a whole.
(13)
(14) The power converter 200 (in particular the switch 202) may be controlled using a regulator 206. The regulator 206 may receive a regulator input signal 235 which is derived from a current Is through the switch 202 (i.e. a current through the primary side P1 of the transformer 201 which is arranged in series to the switch 202). The current Is through the switch 202 may be determined using current sensing means 203. In the illustrated example, the current sensing means 203 comprise a shunt resistor arranged in series with the switch 202, thereby providing a sensed current signal 233 (which corresponds to the voltage drop across the shunt resistor 203, i.e. which is proportional to the current through the switch 202).
(15) The regulator 206 may be configured to generate the gate control signal 232 based on the regulator input signal 235 which may be derived from the current Is through the switch 202. By way of example, the regulator 206 may be configured to turn off the switch 202 once the current Is through the switch 202 has received a pre-determined peak current Ip. Typically, the control loop from the current sensing means 203 via the regulator 206 to the gate of the switch 202 comprises an overall delay Td which may be in the range of e.g. 200 ns or 250 ns. As a result of such a delay Td, the gate control signal 232 at a time instant T which is generated based on a sensed current signal 233 at the time instant T-Td may not ensure that the switch 202 is put to the off-state at the time instant when the current Is through the switch 202 reaches the pre-determined peak current Ip.
(16) Furthermore, it should be noted that the input voltage 230 of
(17) As such, it is desirable to enable a regulation of the power converter 200 of
(18) This is illustrated in
(19) However, as indicated above, the input voltage 230 cannot typically be regarded as being stable. The input voltage 230 typically comprises modulations, notably in cases where the mains supply has been submitted to a phase-cut dimmer. As a result, the ramp 101 of
(20)
(21) wherein the voltage V may be approximated by the input voltage Vin 230. As such, the current Is through the switch 202 is given by
(22)
(23) wherein T represents a time interval. It should be noted that there may be other factors, which have an influence of the delay and behavior of the control loop. The above mentioned equation typically shows the most dominant factor. A fine tuning of the control loop, which takes into account other factors may e.g. be performed during printed circuit board (PCB) calibration of the driver circuit and/or during calibration of the assembled light bulb. During calibration, the second order effects can be adjusted. Hence, the current Is through the switch 202 also depends on the input voltage Vin 230 and variations of the input voltage Vin 230 lead to variations of the ramp 101. This is illustrated in
(24)
(25) As a consequence, the regulator 206 cannot correctly compensate the delay Td 103 if only the sensed current signal 233 is known, because the current offset Id also depends on the input voltage 230. In view of this, it is proposed to make the regulation of the switch 202 (notably for the determination of the switch-off time instants for the switch 202) also dependent on the input voltage 230. For this purpose, input voltage sensing means 207 may be provided which are configured to determine a sensed voltage signal 234 which is indicative of (e.g. proportional to) the input voltage 230. In the illustrated example of
(26) As such, the gate control signal 232 may be determined based on the sensed current signal 233 and based on the sensed voltage signal 234. By doing this, it can be ensured that during regulation the correct offset Id is taken into account when compensating for the delay Td of the regulation loop (also referred to as control loop). The regulation may be performed in an analog manner (as illustrated e.g. in
(27)
(28) The effect of the correction signal 236 is illustrated in
(29) The generation of the correction signal 236 may make use of various tuning components. In particular, an operational point of the correction signal 236 may be set using the reference circuitry 214, 215. The reference circuitry 214, 215 comprises a resistor 214 and a voltage source 215. The reference circuitry 214, 215 is configured to offset the signal provided by the current source 212, thereby offsetting the correction signal 236 by a pre-determined amount. Hence, the sensed voltage signal 234 may control the current source 212 via the operational amplifier 211 such that the sensed voltage signal 234 is converted into a current which may offset a reference current provided by the reference circuitry 214, 215, thereby yielding the correction signal 236.
(30) Furthermore, fine tuning circuitry 216 may be used to fine tune the correction signal 236. The fine tuning circuitry 216 may be adjusted during a calibration phase of the light bulb assembly 1. The fine tuning circuitry 216 comprises e.g. a sample-and-hold unit 220, 218 which is configured to sample the sensed current signal 233 at a particular time instant. The sampled signal may be compared (using a comparing unit 217) to the signal provided by the voltage source 215, and the difference signal may be used to control an adjustable resistor 213 (using the control unit 220), thereby adjusting the correction signal 236.
(31) As indicated above, the voltage-dependent control of the switch 202 may alternatively or in addition be performed in the digital domain. This is illustrated in
(32) In a similar manner to
(33) As outlined above, in the present document, a power converter and a driver circuit for solid state light sources are described. Furthermore, control schemes for controlling the one or more switches comprised within the power converter/driver circuit are described.
(34) Due to safety isolation requirements which have to be met by light bulb assemblies 1, the current through the light source 6, 309 cannot typically be sensed and regulated directly. For this so called “primary side control” techniques may be used which regulate the current through the light source 6, 309 indirectly using signal processing. As outlined above, the current Is through the power converter switch 202 may be used to regulator the current through the light source 6, 309. These indirect methods are limited in accuracy and dynamic range. In particular, the chain of propagation delays between turn-on of the power switch 202 and the sensing of the respective current Is may cause a substantial impact of the input voltage 230 onto the current provided to the light source 6, 309. As a consequence, the light-output may be subject to flicker and inaccuracies. To overcome these limits it is proposed to introduce a feedforward compensation path. The feedforward compensation path may make use of a sensed voltage signal 234 which is indicative of the input voltage 230, thereby maintaining the current through the light source 6, 309 virtually constant for a wide range of input voltages 230. Furthermore, the feedforward compensation path may use calibration data for maintaining the current through the light source 6, 309 virtually constant for a wide range of input voltages 230.
(35) Notably when using digital regulators 206, 306 dead times or delays Td may occur. The dead times produce an incorrect measurement of the current through the light source 6, 309 by only measuring the primary side transformer current Is. As outlined above, a compensation of the dead times may be used to obtain an accurate estimate of the current at the primary side.
(36) It is proposed to compensate the delay Td in the regulation loop (e.g. caused by the operational amplifier 205 in
(37) The optional circuit 216 may allow for a fine tuning for manufacturing process variations and/or for temperature drifts. Additionally or alternatively, a fine tuning can be performed during a circuit test and/or a calibration of the light bulb assembly 1. In other words, fine tuning can also be done with OTP (one time programmable) or Flash EEPROM or other programming storage calibration.
(38)
(39) It should be noted that the description and drawings merely illustrate the principles of the proposed methods and systems. Those skilled in the art will be able to implement various arrangements that, although not explicitly described or shown herein, embody the principles of the invention and are included within its spirit and scope.
(40) Furthermore, all examples and embodiment outlined in the present document are principally intended expressly to be only for explanatory purposes to help the reader in understanding the principles of the proposed methods and systems. Furthermore, all statements herein providing principles, aspects, and embodiments of the invention, as well as specific examples thereof, are intended to encompass equivalents thereof.