Standpipe arrangement and fastening for holding and for supplying gas to aerators in a waste water clarifying basin

09731253 ยท 2017-08-15

Assignee

Inventors

Cpc classification

International classification

Abstract

There is a standpipe arrangement for holding and for supplying gas to aerators in a clarifying basin. The standpipe arrangement comprises a pipe conduit with holding means for aerators, with gas openings to the aerators and with means of fastening the pipe conduit on the base of the clarifying basin. The pipe conduit comprises several support pipes connected to each other, at the connection points of which fastening means are arranged. By way of the fastening means the support pipes are fixed both at a distance above the base of the clarifying basin as well as laterally and against rotation about the pipe axis, but can be moved along the pipe axis.

Claims

1. A standpipe arrangement for holding and for supplying gas from aerators in a clarifying basin, comprising: a pipe conduit comprising: a plurality of support pipes having openings; at least one support pipe fastener for fastening at least two of said plurality of support pipes together along a pipe axis wherein said at least one support pipe fastener has a nipple at one end and a sleeve at another end; a plurality of aerators with at least one aerator in communication with at least one of said openings; a holder configured to couple said plurality of aerators to said pipe conduit; and a fastener for fastening said pipe conduit to the clarifying basin; wherein said at least one support pipe fastener is configured to fix said plurality of support pipes both at a distance over the base of the clarifying basin, and also laterally as well as against rotation about the pipe axis, wherein said at least one support pipe fastener is moveable along the pipe axis; at least one base plate having a lower support surface and lateral sides wherein said plurality of support pipes are coupled to said base plate and wherein said base plate is configured to space said plurality of support pipes at a distance from said lower support surface, wherein said at least one base plate is configured to provide a torsional safety of the plurality of support pipes among each other and laterally, and additionally allow said plurality of support pipes to be slidable in an axial direction; wherein said of at least one support pipe fastener engages in a sleeve of an adjacent support pipe of said plurality of support pipes, wherein said at least one support pipe fastener has attachments arranged opposite each other in pairs, and wherein said attachments fix said support pipe axially; wherein said attachments are configured to engage each other after rotating to form an axial positively locking fit between adjacent support pipes of said plurality of support pipes, and wherein the standpipe arrangement further comprises an attachment fastener and a support fitting, said attachment fastener configured to fasten said attachments to said support fitting and wherein said attachments provide lateral fixation relative to the support fitting and allow axial displacement relative to said support fitting.

2. The standpipe arrangement as in claim 1, wherein said attachment fastener comprises a tongue and a groove forming a connection with said support fitting, wherein said support fitting has lateral faces fastened to the base of the clarifying basin and wherein the tongue and groove extend in an axial direction and engage in a radial direction.

3. The standpipe arrangement according to claim 2, wherein said attachments are arranged opposite each other in pairs and lie on a horizontal plane extending through the middle axis of said plurality of support pipes and wherein said support fitting partially surrounds the support pipes in the area of the nipple and sleeve at the bottom and at the sides, and ends in a set of faces laterally above said attachment fastener.

4. The standpipe arrangement according to claim 2, wherein said attachment fastener comprise either grooves on an attachment side and tongues on a face side or tongues on the attachment side and grooves on the face side.

5. The standpipe arrangement according to claim 1, wherein said support fitting has a plurality of lateral attachments that are configured to be fastened to the pipe conduit on the base of the clarifying basin and wherein the standpipe arrangement further comprises bolts; wherein said plurality of lateral attachments each have at least one axially extending elongated hole though which in an assembled condition, at least one fastening bolt of said fastening bolts is anchored in the base of the clarifying basis pass, wherein said fastening bolt has stops, at least above the attachments on the pipe connector and at a small distance from the top of the attachments, such that the pipe connectors can be axially moved relative to said plurality of fastening bolts even in the assembled condition.

6. The standpipe arrangement according to claim 5, further comprising spacer sleeves arranged on the fastening bolts which are slightly longer than the height of the attachments on the pipe connector.

7. The standpipe arrangement according to claim 6, wherein a height of said support fitting is around half the outer diameter of the pipe connector.

8. The standpipe arrangement according to claim 5, wherein in the assembled condition, the attachments extend from a lower horizontal tangent on the pipe connectors to half the height of the pipe connectors.

9. The standpipe arrangement as in claim 1, wherein at least one support pipe of said plurality of support pipes and at least one pipe connector have opposite threads on each of their ends.

10. The standpipe arrangement according to claim 1, wherein said holder comprises openings to said aerators are arranged in the support pipes of the pipe conduit, and wherein said openings are oval in design, and are arranged with their longer inner diameters perpendicular to the longitudinal axis of the support pipes and thus secure the aerators against rotating perpendicularly to the longitudinal axis of the support pipes.

11. The standpipe arrangement according to claim 10, wherein through material accumulation, wall areas of the support pipes adjoining gas openings are thicker than the other wall areas.

12. The standpipe arrangement according to claim 10, further comprising ribs disposed on both sides of at least one of said plurality of support pipes, next to the gas openings on the same axial position, wherein said ribs are configured to support fastening bases of assembled aerators, and which thus secure the aerators against rotating about the longitudinal axis of the support pipes.

13. The standpipe arrangement as in claim 1, wherein said holder comprises a fastening base.

14. The standpipe arrangement as in claim 1, wherein said holder comprises at least one rib coupled to at least one of said support pipes.

15. The standpipe arrangement as in claim 1, wherein said holder is at least one opening of said openings formed in an oval shape.

16. The standpipe arrangement as in claim 1, further comprising at least one rib coupled to at least one support pipe, and at least one fastening base coupled to at least one of said plurality of aerators, wherein said holder is formed from said at least one fastening base coupled to said at least one rib.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Other objects and features of the present invention will become apparent from the following detailed description considered in connection with the accompanying drawings which disclose at least one embodiment of the present invention. It should be understood, however, that the drawings are designed for the purpose of illustration only and not as a definition of the limits of the invention.

(2) In the drawings, wherein similar reference characters denote similar elements throughout the several views:

(3) FIG. 1 shows a perspective view of a standpipe arrangement in accordance with a second embodiment with assembled aerators;

(4) FIG. 2 shows a perspective view of a standpipe arrangement of a first embodiment comprising a support pipe and a closure section on a support fitting;

(5) FIG. 3 shows a perspective view of a support pipe in accordance with a first embodiment of a standpipe arrangement;

(6) FIG. 4 shows a cross-section through two support pipes inserted into each other in a support fitting in accordance with a first embodiment of the standpipe arrangement;

(7) FIG. 5 shows a perspective view of two support pipe sections inserted into each other in a support fitting in accordance with a first embodiment of the standpipe arrangement;

(8) FIG. 6 shows an exploded view of a standpipe arrangement comprising support pipes and pipe connectors in accordance with a second embodiment of the standpipe arrangement;

(9) FIG. 7A is a side view of a second embodiment of a standpipe arrangement;

(10) FIG. 7B is a side cross-sectional view of a second embodiment of the standpipe arrangement;

(11) FIG. 7C is an end view of the second embodiment of the standpipe arrangement;

(12) FIG. 8 shows a partial view of a support pipe in accordance with a second embodiment of the standpipe arrangement;

(13) FIG. 9A is a side view of a pipe connector in accordance with second embodiment of the standpipe arrangement;

(14) FIG. 9B is an end view of the pipe connector;

(15) FIG. 9C is a cross-sectional view of the pipe connector of FIG. 9B;

(16) FIG. 10A shows a side perspective views of a pipe connector in accordance with a second embodiment of the standpipe arrangement; and

(17) FIG. 10B is an opposite perspective view of a pipe connector shown in FIG. 10A.

DETAILED DESCRIPTION

(18) FIG. 1 shows a perspective view of a standpipe arrangement in accordance with a second embodiment with aerators 10 assembled on one of the support pipes 12. Shown here are two support pipes 12 and two pipe connectors 14 forming support pipe connectors of a pipe conduit. As can be seen from the illustration, aerators 10 are only arranged on the support pipe 12. In contrast, the pipe connectors 14 have no aerators disposed on them. The support pipes 12 are each approximately 2 m (meters) long along their longitudinal axis 12i, and the pipe connectors are each 14 cm (centimeters) long. Depending on the diameter of the clarifying basin, standpipe arrangements can thus be individually produced by combining the length of the necessary support pipes 12 and pipe connectors 14 in 2.14 m stages. Fastening on the base of the basin takes place exclusively by means of the pipe connectors 14, each at intervals of 2.14 m. Aerators 10 are coupled to support pipes 12 via at least one fastening base 11.

(19) FIG. 2 shows a perspective view of a standpipe arrangement of a first embodiment comprising a support pipe 16 and a closure section 22 on a support fitting 28. At its left end, in the drawing the support pipe 16 is widened to form a sleeve 18. At its right end in the drawing, the support pipe 16 is unchanged in diameter and forms a nipple 20 which is configured to connect to a further support pipe 16, or in this case to a closure section 22 that can be pushed into its sleeve 18. On the outside of each nipple 20 and each sleeve 18 attachments 24; 26 are arranged opposite each other in pairs. After the nipple 20 of a support pipe 16 has been pushed into the sleeve 18 of a further support pipe 16 or a closure section 22 initially offset in the rotary position, the support pipes 16 or the support pipe 16 and the closure section 22 are rotated into rotational engagement. The attachments 24; 26 of the nipple 20 and sleeve 18 thus engage in each other and form an axial positively locking fit. This positively locking fit ensures a precise insertion depth of the nipple 20 into the sleeve 18 and thus prevents both further insertion and pulling apart.

(20) Furthermore, the attachments 26 of the nipple 20 and also the attachments 24 of the sleeve 18 comprise the support pipe fastener and engage with a support fitting fastened to the base of the clarifying basin by means of a tongue and groove connection (FIGS. 4 and 5) comprising an attachment fastener. The groove 30 and tongue 21 extend in the axial direction and engage in the radial direction. This prevents both rotation of the pipe conduit as a whole as well as opposite rotation of the support pipes 16 relative to each other. In the example of embodiment the tongues 32 are on the attachments 24; 26 and the grooves 30 are in lateral faces 34 of the support fittings 28 forming a fastening base. An inverse arrangement is of course also possible and has the same effect.

(21) FIG. 3 shows a perspective view of a support pipe 16 in accordance with a first embodiment of the standpipe arrangement. At its right end in the drawing the nipple 20 can be seen which is not visible in FIG. 2 as it is pushed into the sleeve of the closure section. In diameter the nipple 20 is as large as the middle section of the support pipe 16. The nipple 20 has two circumferential grooves 36 for accommodating sealing rings. The attachments 26 on the nipple are on the axial arm 42 of an L-shaped support 38. A radial arm 40 of the support 38 is fastened on the support pipe 16 in an area adjoining the nipple 20 and its other axial arm 42 extends at a distance from the outer wall of the nipple into the area of the nipple 20. This arm 42 also bears the attachment 26. At the opposite end of the standpipe is the complementary attachment 24.

(22) The orientation of the attachment 26 is such that these attachments are facing in axially opposite directions on opposite sides of the standpipe. For example, the orientation of attachment 26a is axially opposite the orientation of attachment 26b which is disposed on a circumferentially opposite side of the nipple 20. However, the radial orientation of attachments 26a and 26b are the same. In this example of FIG. 3, the attachments 26a and 26b extend radially out first, and then extend in a radially clockwise manner around nipple 20. Likewise, complementary attachments 24, which can be coupled to the opposite end such as to the sleeve 18, can also be oriented in a similar manner. This type of structure and orientation allows for a rotational coupling of these attachments 24 and 26 together when two ends of the standpipes are joined together. This occurs when the sleeve end 18 of one standpipe is coupled to a nipple end 20 of another standpipe. The pipes are then rotated together resulting in the locking of attachment 24 with complementary attachment 26.

(23) The described design allows the sleeve 18 to be pushed up to the transition of the nipple 20 into the middle of the support pipe 16, whereby the sleeve 18 reaches the space between the arm 42 running parallel to the pipe axis of the support pipe 16 and the nipple 20 itself. Only in this way can the attachment 26 on the nipple side engage in the attachments 24 on the sleeve side.

(24) Between the sleeve 18 and the nipple 20 the support pipe 16 has openings 66 which are arranged at a uniform interval and are intended for gas to pass through from the support pipe 16 to the aerator 10 as well as for fastening the aerator 10 to the support pipe 16. The gas openings 66 are oval and are aligned with their longer inner diameters perpendicularly to the longitudinal axis of the support pipe 16. Arranged next to the gas openings 66 on their same axial position in each case are ribs 68 on which aerators 10 mounted on fastening bases 11 are supported. This secures the aerators 10 both against rotation about the longitudinal axis of the support pipe 16 and against rotation perpendicularly to the longitudinal axis of the support pipe 16. Thus, a holder for these aerators 10 can be in the form of any one of gas openings 66 which can be oval in shape, fastening bases 11 and/or ribs 68, wherein fastening bases 11 are coupled to these ribs.

(25) FIG. 4 shows a cross-section through two support pipes 16 inserted into each other in a support fitting 28 in accordance with a first embodiment of the standpipe arrangement. The support fitting 28 comprises a base plate 44 with drilled holes 46 for fastening to the base of the basin with the aid of threaded bolts, a support surface 48 for the support pipes 16 and two lateral faces 34. These lateral faces 34 have the grooves 30 accommodating tongues 32 arranged on the attachments 24; 26 of the support pipes 16. In the grooves 30 of a support fitting 28 are the tongues 32 both of the sleeve 18 of one support pipe 16 and of the nipple 20 of an adjoining support pipe 16. The attachments 24; 26 are arranged opposite each other in pairs and on a horizontal plane running through the middle axis of the support pipes 16.

(26) FIG. 5 shows a perspective view of two support pipe sections inserted into each other in a supporting fitting 28 in accordance with a first embodiment of the standpipe arrangement. The components in the drawing are the same as those described in FIG. 4. In this view, support pipe 16 is shown positioned within support fitting 28. As described above, fitting 28 includes a base plate 44, having holes 46, and a support surface 48. A groove 30 is shown receiving a tongue in a perspective orientation. In this view, attachments 24 and 26 are shown positioned adjacent to each other while sleeve 18 is coupled around support pipe 16.

(27) FIG. 6 shows an exploded view of a standpipe arrangement in accordance with a second embodiment comprising a support pipe 12 and two pipe connectors 14 at each end. At its ends the support pipe 12 has external threads 50, 52 which are screwed to the inner threads 54; 56 of the pipe connectors 14. The threads 50, 52, 54, 56 run contrary to each other, i.e. on a support pipe 12 one thread is a right-handed thread 50 and the other thread a left-handed thread 52. The same applies to the pipe connectors 14. A sealing ring 58 is arranged between a support pipe 12 and a pipe connector 14. The pipe conduit is connected to the central gas supply with a connection pipe 60 which has no aerators. At the other, i.e. the outer end of the pipe conduit a closure section 62 is arranged instead of a support pipe. In the exploded view the fastening bolts 64 are shown.

(28) FIGS. 7A and 7B show various views, offset by 90 degrees with regard to each other, of an assembled standpipe arrangement in accordance with a second embodiment. For example, FIG. 7a shows a longitudinal view from the side, FIG. 7b shows a longitudinal view from above, and FIG. 7c shows a transverse view. Between the threads 50, 52 the support pipe has openings 66 which are arranged at uniform intervals and are intended both for gas to flow through from the support pipe 12 to the aerator 10, as well as for fastening the aerator 10 to the support pipe 12. These views also show pipe connectors 14 as well.

(29) FIG. 8 shows a partial view of a support pipe 12 to clarify the design of a gas opening 66. This is oval in shape and aligned with its longer inner diameter perpendicularly to the longitudinal axis of the support pipe 12. Arranged next to the gas openings 66 on their same axial position in each case are ribs 68 on which aerators 10 mounted on fastening bases are supported. This secures the aerators 10 both against rotation about the longitudinal axis of the support pipe 12 and against rotation perpendicularly to the longitudinal axis of the support pipe 16. At one end of this support pipe are threads 50 as well.

(30) FIGS. 9A, 9B, and 9C show various views, offset about 90 degrees with regard to each other, of a pipe connector 14. For example, FIG. 9a shows a transverse view, FIG. 9b shows a view from above and FIG. 9c shows a section through 9b. The pipe connectors 14 have two internal threads 54, 56 which run contrary to one another. In addition, lateral attachments 70 are present which have elongated holes 72. The height of the attachments 70 is half the outer diameter of the pipe connectors 14. The attachments 70 extend from a horizontal tangent on the pipe connector 14 to half the height of the pipe connector 14. In the assembled stated the fastening blots screwed into the base of the basin pass through the elongated holes 72. The pipe connector 14 is not firmly pressed against the base of the basin by the head or a nut of the fastening bolt 64, but a space is retained which allows an axial movement of the pipe connector 14. The pipe conduit is thus supported in floating manner.

(31) FIG. 10a, and FIG. 10b shows a perspective view of a pipe connector, namely FIG. 10a shows a perspective view and FIG. 10b a view from below.

(32) In practice all the components are numbered and are different in colour so that rapid assembly is ensured and incorrect use can be prevented. This is of advantage, particularly in relation to the longitudinal expansion, as assembly errors when using conventional connection and fastening components lead to damage to the entire air supply system.

(33) Through the use of the pipe connector in combination with prefabricated ballasts, the entire structure can be lifted. This means that the pipeline construction together with assembled aerators can be lifted from the basin for maintenance purposes even when the basin is full. When using conventional connectors, lifting of a plastic pipeline system is not possible due to the predetermined pipeline design. The pipes would break on lifting as the connectors cannot absorb the forces.

(34) TABLE-US-00001 List of references 10 Aerator 12 Support pipe 14 Pipe connector 16 Support pipe 18 Sleeve 20 Nipple 22 Closure section 24 Attachment 28 Support fitting 30 Groove 32 Tongue 34 Face 36 Circumferential groove 38 L-shaped support 40 Radial arm 42 Axial arm 44 Base plate 46 Drilled hole 48 Support surface 50 External thread 52 External thread 54 Internal thread 56 Internal thread 58 Sealing ring 60 Connection pipe 62 Closure section 66 Openings 68 Ribs 70 Attachments 72 Elongated holes