High load lifter for automated stapler
11426894 · 2022-08-30
Assignee
Inventors
Cpc classification
B25C5/1679
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An automated lift machine that feeds strips of staples into an automated stapling machine that can be used in a production line. The lift machine includes a lifter subassembly and a pusher subassembly, and a magazine for holding multiple strips of staples that are stacked on top of one another. A lift fork extends under of the legs of the second staple strip from the bottom, then lifts up all of the stacked staples in the magazine except for the bottom-most staple strip. After that occurs, the pusher forces the bottom-most staple strip from beneath the stacked staples in the magazine, then pushes that strip toward an exit position, into the feeder for the automated stapling machine. The pusher retracts and the lift fork gently lowers the stacked staples in the magazine until they bottom out, after which the lift fork retracts from the stack.
Claims
1. A lifting machine for feeding staples, comprising: (a) a magazine, including a space to hold a plurality of staple strips that are stacked, one staple strip atop a next staple strip, wherein there is a first staple strip disposed at a bottom-most position in said magazine, and a second staple strip disposed at a position just above said first staple strip; (b) a pusher subassembly comprising: (i) a first linear cylinder; including a first movable rod; (ii) a pusher that has at least one degree of freedom of movement in a horizontal direction and that is sized and shaped to contact an end portion of said first staple strip; and (iii) a cylinder connector that is in mechanical communication with said pusher and which moves in accordance to a position of said first movable rod of the first linear cylinder; (c) a lifter subassembly, comprising: (i) a lift fork that has at least two degrees of freedom of movement, including a first degree of freedom to move horizontally and a second degree of freedom to move vertically; wherein, during operation: (d) (i) said lift fork is configured to move horizontally to a retracted position; (ii) said lift fork is configured to move vertically to an upper position that corresponds to a vertical elevation of said second staple strip; (iii) said lift fork is configured to move horizontally to an extended position that is at least partially within an open area of said second staple strip, but is not yet making physical contact with said second staple strip; (iv) while remaining in said horizontally extended position, said lift fork is configured to move vertically upward until it makes physical contact with at least one leg of said second staple strip, then to continue to move slightly upward while lifting said plurality of staple strips, except for the first staple strip, which is not lifted upward, until a gap is created between a bottom-most surface of said second staple strip and a top-most surface of said first staple strip; (e) (i) said pusher is configured to move horizontally from its retracted position toward its extended position, until it makes physical contact with said first staple strip; (ii) said pusher is configured to continue moving toward said extended position, while pushing said first staple strip toward an exit position, until said first staple strip has cleared from beneath said second staple strip; (iii) said pusher is configured to move horizontally from its extended position toward its retracted position, until it clears from beneath said second staple strip, while releasing from contact from said first staple strip; (f) (i) said lift fork is configured to move vertically downward to a lower position until said second staple strip rests up on a surface, said downward movement being controlled so as to be sufficiently gentle so as to not break any of the individual staples that comprise said second staple strip; (ii) said lift fork is configured to move horizontally from its extended position to its retracted position, while not making physical contact with said second staple strip; (iii) said lift fork is configured to move vertically upward from said lower position to said upper position; and (g) said second staple strip has now become disposed at the bottom-most position in said magazine, and said first staple strip has been moved to said exit position.
2. The lifting machine of claim 1, further comprising: a base support as part of said pusher subassembly, said base support holding said first staple strip at a proper elevation while it is disposed at a bottom-most position in said magazine.
3. The lifting machine of claim 1, further comprising: (a) a second linear cylinder, including a second movable rod; (b) an energy chain that is in mechanical communication with said second movable rod; at a first end of the energy chain; and (c) a lift fork connector that is in mechanical communication with said energy chain at a second end of the energy chain.
4. The lifting machine of claim 1, further comprising, in said lifter subassembly: (a) a first actuator for controlling vertical movements of said lift fork; and (b) a second actuator for controlling horizontal movements of said lift fork.
5. The lifting machine of claim 1, wherein: (a) an orientation of said plurality of staple strips, while stacked in said magazine, is as follows: (i) a transverse leg is vertical and two penetrating legs are horizontal, such that when said lift fork moves vertically upward until it makes physical contact with at least one leg of said second staple strip, the lift fork contacts one of the horizontal penetrating legs; or (ii) a transverse leg is horizontal and two penetrating legs are vertical, such that when said lift fork moves vertically upward until it makes physical contact with at least one leg of said second staple strip, the lift fork contacts the transverse leg.
6. The lifting machine of claim 1, further comprising, in the magazine: at least one vertical support guide to hold said plurality of stacked staple strips in a correct position.
7. The lifting machine of claim 1, further comprising: proximal to said exit position, at least one horizontal support guide to direct said first staple strip as it exits the lifting machine, and is directed to an automated stapler.
8. A method for using a lifting machine that feeds staples, said method comprising the steps of: (a) providing a magazine, including a space to hold a plurality of staple strips that are stacked, one staple strip atop a next staple strip, wherein there is a first staple strip disposed at a bottom-most position in said magazine, and a second staple strip disposed at a position just above said first staple strip; (b) providing a pusher subassembly that comprises: (i) a first linear cylinder; including a first movable rod; (ii) a pusher that has at least one degree of freedom of movement in a horizontal direction and that is sized and shaped to contact an end portion of said first staple strip; and (iii) a cylinder connector that is in mechanical communication with said pusher and which moves in accordance to a position of said first movable rod of the first linear cylinder; (c) providing a lifter subassembly that comprises: (i) a lift fork that has at least two degrees of freedom of movement, including a first degree of freedom to move horizontally and a second degree of freedom to move vertically; wherein, during operation: (d) (i) moving said lift fork horizontally to a retracted position; (ii) moving said lift fork vertically to an upper position that corresponds to a vertical elevation of said second staple strip; (iii) moving said lift fork horizontally to an extended position that is at least partially within an open area of said second staple strip, but is not yet making physical contact with said second staple strip; (iv) while remaining in said horizontally extended position, moving said lift fork vertically upward until it makes physical contact with at least one leg of said second staple strip, then continuing to move slightly upward while lifting said plurality of staple strips, except for the first staple strip, which is not lifted upward, until a gap is created between a bottom-most surface of said second staple strip and a top-most surface of said first staple strip; (e) (i) moving said pusher horizontally from its retracted position toward its extended position, until it makes physical contact with said first staple strip; (ii) moving said pusher further toward said extended position, while pushing said first staple strip toward an exit position, until said first staple strip has cleared from beneath said second staple strip; (iii) moving said pusher horizontally from its extended position toward its retracted position, until it clears from beneath said second staple strip, while releasing from contact from said first staple strip; (f) (i) moving said lift fork vertically downward to a lower position until said second staple strip rests up on a surface, said downward movement being controlled so as to be sufficiently gentle so as to not break any of the individual staples that comprise said second staple strip; (ii) moving said lift fork horizontally from its extended position to its retracted position, while not making physical contact with said second staple strip; (iii) moving said lift fork vertically upward from said lower position to said upper position; and (g) said second staple strip has now become disposed at the bottom-most position in said magazine, and said first staple strip has been moved to said exit position.
9. The method of claim 8, further comprising: providing a base support as part of said pusher subassembly, said base support holding said first staple strip at a proper elevation while it is disposed at a bottom-most position in said magazine.
10. The method of claim 8, further comprising: (a) providing a second linear cylinder, including a second movable rod; (b) providing an energy chain that is in mechanical communication with said second movable rod; at a first end of the energy chain; and (c) providing a lift fork connector that is in mechanical communication with said energy chain at a second end of the energy chain.
11. The method of claim 8, further comprising, in said lifter subassembly: (a) providing a first actuator for controlling vertical movements of said lift fork; and (b) providing a second actuator for controlling horizontal movements of said lift fork.
12. The method of claim 8, wherein: (a) an orientation of said plurality of staple strips, while stacked in said magazine, is as follows: (i) a transverse leg is vertical and two penetrating legs are horizontal, such that when said lift fork moves vertically upward until it makes physical contact with at least one leg of said second staple strip, the lift fork contacts one of the horizontal penetrating legs; or (ii) a transverse leg is horizontal and two penetrating legs are vertical, such that when said lift fork moves vertically upward until it makes physical contact with at least one leg of said second staple strip, the lift fork contacts the transverse leg.
13. The method of claim 8, further comprising, in the magazine: providing at least one vertical support guide to hold said plurality of stacked staple strips in a correct position.
14. The method of claim 8, further comprising: proximal to said exit position, providing at least one horizontal support guide to direct said first staple strip as it exits the lifting machine, and is directed to an automated stapler.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the technology disclosed herein, and together with the description and claims serve to explain the principles of the technology. In the drawings:
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DETAILED DESCRIPTION
(11) Reference will now be made in detail to the present preferred embodiment, an example of which is illustrated in the accompanying drawings, wherein like numerals indicate the same elements throughout the views.
(12) It is to be understood that the technology disclosed herein is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The technology disclosed herein is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted,” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms “connected” and “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings.
(13) The terms “first” and “second” preceding an element name, e.g., first inlet, second inlet, etc., are used for identification purposes to distinguish between similar or related elements, results or concepts, and are not intended to necessarily imply order, nor are the terms “first” and “second” intended to preclude the inclusion of additional similar or related elements, results or concepts, unless otherwise indicated.
(14) Referring now to
(15) As can be seen in
(16)
(17) Referring now to
(18) In the two views of
(19) Referring now to
(20) The pusher subassembly 40 includes a linear cylinder 44, a support at 42 for the linear cylinder (which could also be referred to as a “base”), a cylinder connection 46, and a mechanical pusher member 48. The pusher 48 is sized and shaped to make physical contact with the “end staple” of the staple strip 66, and then to literally push that staple strip to the left (in this view) at the proper time in the operating cycle.
(21) The magazine 60 includes several stacks of staples which are organized in staple strips. The uppermost or “top” staple strip is at 62, while the bottom most or “bottom” staple strip is at 66. The staple strip that is just above the bottom staple strip (also referred to as the “second from bottom” staple strip) is at 64; as can be seen, all these staple strips are stacked immediately one upon the top of the next below. Each staple strip has a top leg 52, a bottom leg 54, and a shorter transverse leg at 50. The relative dimensions of the individual staples in the staple strips is better seen in the perspective views of
(22) As can be seen in
(23) Referring now to
(24) Referring now to
(25) In
(26) Referring now to
(27) In this view of
(28) The pusher 48 is attached to the cylinder connection 46 that is part of the linear cylinder 44. The base or support member 42 does not change its position, and instead, only the linear cylinder and its attachments at 46 and 48 are moved. The staple strip 68 is moved away from the magazine 60, including all of the remaining staple strips that are still stacked in the magazine. As can be seen in
(29) Referring now to
(30) Additionally in
(31) As noted above, when the lift fork 22 moves (vertically) downward so as to set the entire stack of staple strips in the magazine 60 down toward the linear cylinder 44, this is a controlled downward movement that is precisely controlled so as to be sufficiently gentle to prevent any significant damage to the individual staples of the bottom-most staple strip 66. In other words, this controlled move is designed so as to not break any of the individual staples that comprise the bottom-most staple strip 66. This step 4 of the procedure illustrates one of the chief advantages of this improved technology disclosed herein.
(32) Referring now to
(33) Referring now to
(34) It will be understood that the lifter subassembly 20 includes at least two actuators for controlling the vertical movements of the lift fork 22, and for controlling the horizontal movements of the lift fork 22. The cylinder short 32 with its connection cylinder 34, and the energy chain cylinder 36 can act as those two actuators.
(35) It will also be understood that the staples themselves can have more than one physical orientation and still be used with the lifting machine 10 of the present technology. Each staple has a transverse leg and two penetrating legs (which penetrate into a “target” substrate). For example, as the staple strips are loaded into the magazine, the individual staples can be oriented so that their transverse leg is vertical and their two penetrating legs are horizontal. In that orientation, when the lift fork moves vertically upward until it makes physical contact with a leg 52 of the staple strip, the lift fork contacts one of the horizontal penetrating legs. This is the orientation that is depicted in the drawings of
(36) On the other hand, as the staple strips are loaded into the magazine, the individual staples can be oriented so that their transverse leg is horizontal and their two penetrating legs are vertical. In this second orientation, when the lift fork moves vertically upward until it makes physical contact with a leg of the staple strip, the lift fork contacts the transverse leg. This orientation is not illustrated in the drawings of
(37) As used herein, the term “proximal” can have a meaning of closely positioning one physical object with a second physical object, such that the two objects are perhaps adjacent to one another, although it is not necessarily required that there be no third object positioned therebetween. In the technology disclosed herein, there may be instances in which a “male locating structure” is to be positioned “proximal” to a “female locating structure.” In general, this could mean that the two male and female structures are to be physically abutting one another, or this could mean that they are “mated” to one another by way of a particular size and shape that essentially keeps one structure oriented in a predetermined direction and at an X-Y (e.g., horizontal and vertical) position with respect to one another, regardless as to whether the two male and female structures actually touch one another along a continuous surface. Or, two structures of any size and shape (whether male, female, or otherwise in shape) may be located somewhat near one another, regardless if they physically abut one another or not; such a relationship could still be termed “proximal.” Or, two or more possible locations for a particular point can be specified in relation to a precise attribute of a physical object, such as being “near” or “at” the end of a stick; all of those possible near/at locations could be deemed “proximal” to the end of that stick. Moreover, the term “proximal” can also have a meaning that relates strictly to a single object, in which the single object may have two ends, and the “distal end” is the end that is positioned somewhat farther away from a subject point (or area) of reference, and the “proximal end” is the other end, which would be positioned somewhat closer to that same subject point (or area) of reference.
(38) It will be understood that the various components that are described and/or illustrated herein can be fabricated in various ways, including in multiple parts or as a unitary part for each of these components, without departing from the principles of the technology disclosed herein. For example, a component that is included as a recited element of a claim hereinbelow may be fabricated as a unitary part; or that component may be fabricated as a combined structure of several individual parts that are assembled together. But that “multi-part component” will still fall within the scope of the claimed, recited element for infringement purposes of claim interpretation, even if it appears that the claimed, recited element is described and illustrated herein only as a unitary structure.
(39) All documents cited in the Background and in the Detailed Description are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the technology disclosed herein.
(40) The foregoing description of a preferred embodiment has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology disclosed herein to the precise form disclosed, and the technology disclosed herein may be further modified within the spirit and scope of this disclosure. Any examples described or illustrated herein are intended as non-limiting examples, and many modifications or variations of the examples, or of the preferred embodiment(s), are possible in light of the above teachings, without departing from the spirit and scope of the technology disclosed herein. The embodiment(s) was chosen and described in order to illustrate the principles of the technology disclosed herein and its practical application to thereby enable one of ordinary skill in the art to utilize the technology disclosed herein in various embodiments and with various modifications as are suited to particular uses contemplated. This application is therefore intended to cover any variations, uses, or adaptations of the technology disclosed herein using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this technology disclosed herein pertains and which fall within the limits of the appended claims.