SATURATED/SUPERHEATED STEAM OR HOT AIR GENERATOR

Abstract

The invention relates to a generator which is generally used in the textile field and integrated into the steaming machines (chambers) enabling the dying material of the pattern-printed or plain-dyed fabrics dyed with the various dyes to be bound on the fabric such as not to be removed again, which enables the dyed fabrics to be kept in the saturated steam, superheated steam or hot air conditions for a certain period of time, and which is capable of forming each of these three phases.

Claims

1. A generator which is generally used in the textile field and integrated into the steaming chambers (A) enabling the dying material of the pattern-printed or plain-dyed fabrics (B) dyed with the various dyes to be bound on the fabric such as not to be removed again, which enables the dyed fabrics (B) to be kept in the saturated steam, superheated steam or hot air conditions for a certain period of time, characterized in that it comprises the entry point of the ambient air to the system (1) and the entry point of the conditioned air from the system to the ambient (2), the circulation fan (F) which takes the waste return air, which is polluted by the low-temperature gases resulting from the fix reaction, into the system through the entry point of the ambient air (1), the water conditioning system (D) which pressurizes the waste return air polluted by the low-temperature gases resulting from the fix reaction, the nozzles (E) which wash the waste return air, which is pressurized through the water conditioning system (D), by spraying water, the heating battery (E) which has function to heat the return air washed with the water sprayed through the nozzles (E) and re-humidified at the same time, the fresh air inlet (H) which is opened by setting the heating battery (C) to the desired hot air temperature without operating the water conditioning system (D) when the hot air is needed or partial fresh air inlet is required, the chimney fan (K) enabling the waste ambient air to be removed from the system.

2. A method performed by a generator which is generally used in the textile field and integrated into the steaming chambers (A) enabling the dying material of the pattern-printed or plain-dyed fabrics (B) dyed with the various dyes to be bound on the fabric such as not to be removed again, which enables the dyed fabrics (B) to be kept in the saturated steam, superheated steam or hot air conditions for a certain period of time, characterized in that when the saturated vapor air is requested from the system; the waste return air, which is taken through the entry point of the ambient air into the system (1) by the circulation fan (F) and polluted by the low-temperature gases resulting from the fix reaction, is washed by the water pressurized through the water conditioning system (D) and sprayed by the nozzles (E), and sent to the heating battery (C), the return air washed with the water sprayed through the nozzles (E) and simultaneously re-humidified meanwhile is heated around 3-6° C. over the saturated vapour temperature (100° C.) in the gas or fluid fuel heating cell by the heating battery (C) or by the superheated oil battery to be heated before and located in the region of the heating battery (C), the ambient air, which is passed through the separator (G) and brought into the homogenized condition after its pressure being increased by the circulation fan (F), is sent into the chamber (A) through the entry point of the ambient air into the system (1), when the superheated steam air is wanted, the outlet temperature is set to the desired temperature (110-250° C.); when the hot air is needed or partial fresh air inlet is required; the fresh air inlet (H) is opened by setting the heating battery (C) to the desired hot air temperature without operating the water conditioning system (D), and thus, the dry hot air is sent to the chamber (A), the suspended fabric (B) is dried, the returning air is reheated, partially renewed, and the waste ambient air is removed by the chimney fan (K).

Description

DESCRIPTION OF DRAWINGS

[0019] FIG. 1 is a schematic view of the generator system of the present invention.

REFERENCES

[0020] 1. Entry point of the ambient air to the system [0021] 2. Entry point of the conditioned air from the system to the ambient [0022] A. Chamber [0023] B. Fabric [0024] C. Heating battery [0025] D. Water conditioning system [0026] E. Nozzles [0027] F. Separator [0028] G. Circulation fan [0029] H. Fresh air intake [0030] K. Chimney fan

DETAILED DESCRIPTION OF THE INVENTION

[0031] The invention relates to a generator which is generally used in the textile field and integrated into the steaming machines (chambers) enabling the dying material of the pattern-printed or plain-dyed fabrics dyed with the various dyes to be bound on the fabric such as not to be removed again, which enables the dyed fabrics to be kept in the saturated steam, superheated steam or hot air conditions for a certain period of time, and which is capable of forming each of these three phases.

[0032] FIG. 1 shows a general schematic drawing of the generator according to the invention. As shown in the FIGURE, the fabric (B) moves in the suspension bars so as to remain for a desired time in the chamber (A). The entry point (1) of the ambient air to the system and the entry point (2) of the conditioned air from the system to the ambient are shown on FIG. 1.

[0033] When the saturated vapor air is requested from the system; the waste return air, which is taken through the entry point of the ambient air into the system by the circulation fan (F) and polluted by the low-temperature gases resulting from the fix reaction, is washed by the water pressurized through the water conditioning system (D) and sprayed by the nozzles and sent to the heating battery (C).

[0034] The return air washed with the water sprayed through the nozzles (E) and simultaneously re-humidified meanwhile is heated around 3-6° C. over the saturated vapour temperature (100° C.) in the gas or fluid fuel heating cell by the heating battery (C) or by the superheated oil battery to be heated before and located in the region of the heating battery (C) and passed through the separator (G) and brought into the homogenized condition after its pressure being increased and sent to the chamber (A) through the entry point of the ambient air into the system (1).

[0035] When the superheated steam air is wanted, the outlet temperature is set to the desired temperature (110-250° C.) while the process and the system are the same as those described above.

[0036] When the hot air is needed or partial fresh air inlet is required; the fresh air inlet (H) is opened by setting the heating battery (C) to the desired hot air temperature without operating the water conditioning system (D) (pressurization, level, flow, water supply and drainage system) while the process and the system are the same as described above. Thus, the dry hot air is sent to the chamber (A), the suspended fabric (B) is dried, the returning air is reheated, partially renewed, and the waste ambient air is removed by the chimney fan (K).

[0037] A generator has been developed, which allows the dyed fabrics to be kept in saturated steam, superheated steam or dry hot air for certain periods of time, which is capable of forming each of these three phases.

[0038] By means of the system according to the invention, it is ensured that the dry hot air is both washed and saturated by spraying water to the hot surfaces which are not filled with water, the air is conditioned with the heating battery, the dried air is washed and saturated by spraying with water to various hot surfaces, the washed and conditioned air is redirected to the system through the fans.

[0039] All these processes are carried out by means of the system integrated into the chamber according to the invention, the energy, production costs are significantly reduced, the need for the systems such as external steam boiler, hot oil boiler etc. has been eliminated. In addition, the systems such as the steam boiler and the fluid carrying installations between chamber are eliminated.