Thermoelectric module
09735333 ยท 2017-08-15
Assignee
Inventors
Cpc classification
International classification
Abstract
A thermoelectric module is provided that includes a housing that has at least two opposite walls, and a plurality of thermoelectric elements that have at least two opposite surfaces, and a plurality of conductor bridges. At least two thermoelectric elements are connected to a conductor bridge, and the thermoelectric elements, via one of the surfaces thereof, are in thermal contact with a support element, a combination of at least two thermoelectric elements and a conductor bridge being in thermal contact with a support element.
Claims
1. A thermoelectric module comprising: a housing with at least two opposite walls; a plurality of thermoelectric elements that have at least two opposite surfaces; and a plurality of conductive bridges, wherein at least two of the thermoelectric elements are connected to a first surface of one of the conductive bridges and a second surface of the one of the conductive bridges is connected to a support element, such that a combination of the at least two of the thermoelectric elements and the one of the conductive bridges is in thermal contact with the support element, wherein a wall of the housing has a cutout that is formed as a hole that extends entirely through the wall, wherein at least one thermal stress equalizing device is arranged in the thermoelectric module, and wherein the thermal stress equalizing device is formed by a plurality of the support elements, the support elements being plate-shaped each having an upper surface upon which the conductive bridges are positioned, a lower surface that opposes the upper surface and side edges, wherein individual plate-shaped support elements are elastically connected at their side edges to adjacent plate-shaped support elements, and wherein at least one side edge of at least two of the plate-shaped support elements have an at least partially peripheral flange region that has a bent peripheral flange extending therefrom.
2. The thermoelectric module according to claim 1, wherein at least one of the plate-shaped support elements is connected elastically to a wall of the housing.
3. The thermoelectric module according to claim 1, wherein the plate-shaped support elements cover the cutout in the housing of the thermoelectric module in a fluid-tight manner.
4. The thermoelectric module according to claim 1, wherein one of the surfaces of the thermoelectric elements are in thermal contact with one of the walls of the housing and the respective other surface of the thermoelectric elements are in thermal contact with the plate-shaped support elements.
5. The thermoelectric module according to claim 1, wherein at least one of the plate-shaped support elements overlaps the housing at a connection site between the support element and the housing, and/or overlaps another support element at a connection site between the support element and the another support element.
6. The thermoelectric module according to claim 1, wherein the plate-shaped support elements are movable relative to one another and are movable relative to the housing of the thermoelectric module.
7. A thermoelectric module comprising: a housing; a plurality of thermoelectric elements that have at least two opposite surfaces; and a plurality of conductive bridges, wherein at least two of the thermoelectric elements are connected to a first surface of one of the conductive bridges and a second surface of the one of the conductive bridges is connected to a support element, such that a combination of the at least two of the thermoelectric elements and the one of the conductive bridges is in thermal contact with the support element, and wherein the support element is formed as at least two tub-shaped support elements and wherein at least one thermal stress equalizing device is arranged in the thermoelectric module, the at least one thermal stress equalizing device formed by the tub-shaped support elements, the tub-shaped support elements each having a bottom region and a peripheral side edge protruding from and extending around a periphery of the bottom region to form a tub shape having a concave space therein, the thermoelectric elements being positioned inside of the concave space of the tub shape.
8. The thermoelectric module according to claim 7, wherein the tub-shaped support elements are connected to one another at their respective peripheral side edges, and wherein a gap is left between the bottom regions of adjacent tub-shaped support elements.
9. The thermoelectric module according to claim 7, wherein each of the tub-shaped support elements has at least two thermoelectric elements provided therein, which are connected to at least one of the conductive bridges.
10. The thermoelectric module according to claim 7, wherein at least two thermoelectric elements of two adjacent tub-shaped support elements are connected to one another via a conductive bridge.
11. The thermoelectric module according to claim 7, further comprising a box-shaped cover, wherein the tub-shaped support elements are positioned inside the box-shaped cover, wherein the housing of the thermoelectric module is formed by a combination of the box-shaped cover and the tub-shaped support elements, and wherein a first wall of the housing is formed by a bottom region of the box-shaped cover and a second wall of the housing is formed by the bottom regions of the tub-shaped support elements.
12. The thermoelectric module according to claim 11, wherein one of the surfaces of the thermoelectric elements are in thermal contact with the bottom regions of the tub-shaped support elements, respectively, and the respective other surface of the thermoelectric elements are in thermal contact with the bottom region of the box-shaped cover.
13. The thermoelectric module according to claim 11, wherein the box-shaped cover has an at least partially peripheral flange.
14. The thermoelectric module according to claim 11, further comprising a plate positioned physically between the tub-shaped support elements and the box-shaped cover, the plate having cutouts for accommodating the thermoelectric elements, wherein the plate is arranged between the peripheral edge of the tub-shaped support elements and the box-shaped cover, the thermoelectric elements extending through the cutouts of the plate when the plate is arranged.
15. The thermoelectric module according to claim 14, wherein the tub-shaped support elements are connected to one side of the plate and the box-shaped cover is connected to the other opposing side of the plate.
16. The thermoelectric module according to claim 1, wherein at least one of the plate-shaped support elements overlaps another support element at a connection site between the at least one of the support elements and the another support element.
17. The thermoelectric module according to claim 1, wherein the bent peripheral flange of one plate-shaped support element accommodates an edge region of an adjacent plate-shaped support element aligned therewith.
18. The thermoelectric module according to claim 1, wherein the plate-shaped support elements are aligned adjacent to one another such that the plate-shaped support elements extend along a same plane.
19. The thermoelectric module according to claim 8, wherein side walls of the tub-shaped support elements are inclined inwardly from the peripheral edge towards the bottom region, such that the gap is provided between the adjacent tub-shaped support elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
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DETAILED DESCRIPTION
(19) The following
(20)
(21) Plate-shaped support elements 3, which are interconnected, here cover a cutout 9 in a wall 7, 8 of a housing 4. To this end, plate-shaped support elements 3 at the junctions to either housing 4 or an adjacent plate-shaped support element 3 have a flange region 5. Overlapping regions 6 arise between adjacent plate-shaped support elements 3 or plate-shaped support elements 3 and housing 4.
(22) Flanges 5 of plate-shaped support elements 3 in the example shown in
(23) In alternative embodiments, designs different from the shown form of flange 5 can be provided. Thus, a flange in C-shape can be used that accommodates the adjacent element in its cutout.
(24) At the junctions between housing 4 and plate-shaped support elements 3 or the junctions between two plate-shaped support elements 3, a connector is inserted, which connects housing 4 to the plate-shaped support elements 3 and the plate-shaped support elements 3 among one another.
(25) The connector is hereby a connector with a sufficiently high ductility, so that plate-shaped support elements 3 are movable against one another and against housing 4. Furthermore, the connector should be sufficiently temperature-resistant, in order to withstand being subjected to a hot fluid without damage, for example, the exhaust gas in an exhaust gas line.
(26) The arrangement of plate-shaped support elements 3 in a cutout 9 of housing 4 is used to absorb stress forces, which occur in the environment of housing 4 due to temperature differences.
(27) In a normal operation, the arrangements as shown in
(28) Plate-shaped support elements 3 expand because of the higher temperature on their surface. Since both thermoelectric elements 1 and conductive bridges 2 are sensitive to mechanical stresses, as they can occur, e.g., due to thermal stresses, a protective measure should be taken to prevent damage to thermoelectric elements 1 and conductive bridges 2. In
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(30) The basic structure of thermoelectric elements 1 and conductive bridges 2 corresponds to the structure shown in
(31) The left four plate-shaped support elements 3 are arranged on surface 8, facing the viewer, of housing 4. The right four plate-shaped support elements 3 are arranged on surface 7, facing away from the viewer, of housing 4. The left four plate-shaped support elements 3 overlap each other at their junctions and also housing 4 on surface 8 facing the viewer. The right four plate-shaped support elements 3 also overlap each other as well as surface 7 of housing 4 facing away from the viewer.
(32) Plate-shaped support elements 3 in their totality form thermal stress equalizing device 12. The device completely covers cutout 9 of housing 4.
(33) Two thermoelectric elements 1 are again arranged on each plate-shaped support element 3. Two thermoelectric elements 1 each are also connected to one another via a conductive bridge 2.
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(35) It can also be seen in
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(37) Plate-shaped support elements 3 that are arranged on inner surface 7 and outer surface 8, together form thermal stress equalizing device 12. By the relative movement of the individual plate-shaped support elements 3 to one another and to housing 4, thermal stress equalizing device 12 can compensate the expansions in length occurring due to temperature and thus reduce the stresses in thermoelectric module 11.
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(39) As in the previous figures, each plate-shaped support element 3 has two thermoelectric elements 1. This also applies to the following
(40) In
(41) The top part of
(42) Each of these cutouts 10 is covered by its own plate-shaped support element 3, which is arranged on inner side 7 of housing 4. The individual plate-shaped support elements 3 have no direct physical contact with adjacent plate-shaped support elements 3. Plate-shaped support elements 3 are each connected only to housing 4 and, as a departure from
(43) The individual plate-shaped support elements 3, however, are connected to one another via conductive bridges 2, which connect thermoelectric elements 1, which are arranged on plate-shaped support elements 3. The totality of plate-shaped support elements 3 forms thermal stress equalizing device 12.
(44) The bottom part of
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(47) As described in
(48) In the embodiments shown in
(49) Glass solder can be used as a suitable connector between plate-shaped support elements 3 and housing 4. Glass solder advantageously has a sufficiently high ductility within certain defined temperature ranges and thus provides a good possible manner for decoupling the individual elements from one another. Moreover, glass solder has a sufficiently high temperature resistance and is also suitable for connecting housing parts fluid-tight to one another, even under temperature stress. Alternatively, the use of other elastic adhesives and materials that allow a sufficiently ductile but nevertheless temperature-resistant connection can also be provided.
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(51) The left tub-shaped support element 20 has a top side wall region 24 in the upper region, adjacent to the peripheral edge, of wall 23. The top side wall region 24 stands perpendicular to bottom region 21 of tub-shaped support element 20. Side walls 23, arranged below top side wall region 24, run at an angle, inclined to the center point of tub-shaped support element 20, slightly conically toward bottom region 21.
(52) Tub-shaped support element 20, which is illustrated in the right half of
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(54) In the case of
(55) Alternatively, the same structure is also possible with tub-shaped support elements 20 shown on the left in
(56) The totality of tub-shaped support elements 20 forms thermal stress equalizing device 34.
(57) The bottom area of
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(59) As already shown in
(60) All tub-shaped support elements 20 together form thermal stress equalizing device 34.
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(62) In alternative embodiments for the box-like cover, as also in the case of tub-shaped support elements 20, conically tapering side walls could be provided. Likewise, only a partially peripheral flange region 29 could be provided.
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(64) The view shown in the bottom area in
(65) A view along the section axis F-F is illustrated in the top part of
(66) Bottom region 28 of box-like cover 27 in
(67) During operation, bottom regions 21 are now subjected to a hot fluid. Bottom region 28 in contrast is subjected to a cold fluid.
(68) Bottom regions 21 expand due to the heat input of the hot fluid. Gaps 26, which are arranged between tub-shaped support elements 20 and which are arranged between individual tub-shaped support elements 20 and also between box-like cover 27 and the respective outer tub-shaped support elements 20, are reduced in size as a result.
(69) Only an expansion in length of the individual tub-shaped support elements 20 occurs in this way. Thermoelectric module 32 experiences no change in length overall. As in
(70) As a departure from tub-shaped support elements 20 of
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(73) As already indicated in
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(76) It can be recognized here again that in each case two thermoelectric elements 1 within a tub-shaped support element 20 are connected to one another via a conductive bridge 2. Thermoelectric elements 1 adjacent to one another are connected electrically conductively to one another with a conductive bridge 2 on the surface opposite tube bottom region 21.
(77) As in
(78) Bottom region 28 forms the second wall of housing 33, which is subjected to a cold fluid in the operational state. Gaps 26 arising between tub-shaped support elements 20 again serve here as well as a free space for compensating the expansion of the individual tub-shaped support elements 20 due to high temperatures.
(79) As a departure from thermoelectric module 32, shown in
(80) In alternative embodiments, basic shapes different from the rectangular basic shape of tub-shaped support elements 20 can also be provided. This is not limited to basic shapes only with straight side walls; however these are to be preferred from the manufacturing-related standpoint.
(81) It is crucial for tub-shaped support elements 20 that the design of the side walls is such that they taper conically from their peripheral edge 22 toward bottom region 21. Gap 26 between the individual tub-shaped support elements 20 is formed by this tapering shape. The gap 26 is important to be able to compensate the expansion in length of the individual tub-shaped support elements 20 and thereby to be able to protect from damage thermoelectric elements 1 and the conductive bridges connecting them.
(82) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.