SEALING GLASS COMPOSITION AND SOLID OXIDE FUEL CELL USING SAME

Abstract

The present invention relates to: a glass composition that can be used as sealing material; and a solid oxide fuel cell using same. A sealing glass composition according to the present invention includes 10-35 wt % of SiO.sub.2, 3-35 wt % of B.sub.2O.sub.3, 30-65 wt % of BaO, 0.1-15 wt % of CaO, 0.1-3 wt % of NiO, and 0.1-3 wt % of CuO. Unlike conventional glass compositions as sealing material, the present sealing glass composition is suitable for use in solid oxide fuel cells that operate at medium-low temperatures, and in particular, has the excellent effect of minimizing sealing adhesion strength degradation even after long-term use.

Claims

1. A sealing glass composition, comprising: 10 to 35% by weight of SiO.sub.2, 3 to 35% by weight of B.sub.2O.sub.3, 30 to 65% by weight of BaO, 0.1 to 15% by weight of CaO, 0.1 to 3% by weight of NiO, and 0.1 to 3% by weight of CuO.

2. The sealing glass composition of claim 1, wherein a content of the SiO.sub.2 is equal to or less than ½ of a content of the BaO.

3. The sealing glass composition of claim 1, wherein a content of the CaO is less than a content of the B.sub.2O.sub.3.

4. The sealing glass composition of claim 1, further comprising at least one of Al.sub.2O.sub.3, ZrO.sub.2, La.sub.2O.sub.3, SrO, or MgO.

5. The sealing glass composition of claim 4, wherein the at least one of Al.sub.2O.sub.3, ZrO.sub.2, La.sub.2O.sub.3, SrO, or MgO is in a range of 0.1 to 20% by weight.

6. The sealing glass composition of claim 1, further comprising at least one of ZnO or LiO.sub.2.

7. The sealing glass composition of claim 6, wherein the at least one of ZnO or LiO.sub.2 is in a range of 0.1 to 10% by weight.

8. The sealing glass composition of claim 1, wherein a hemisphere temperature is equal to or less than 800° C.

9. A solid oxide fuel cell, comprising a sealing material formed of the sealing glass composition according to claim 1.

10. (canceled)

11. A solid oxide fuel cell, comprising a sealing material formed of the sealing glass composition according to claim 2.

12. A solid oxide fuel cell, comprising a sealing material formed of the sealing glass composition according to claim 3.

13. A solid oxide fuel cell, comprising a sealing material formed of the sealing glass composition according to claim 5.

14. solid oxide fuel cell, comprising a sealing material formed of the sealing glass composition according to claim 7.

15. A solid oxide fuel cell, comprising a sealing material formed of the sealing glass composition according to claim 8.

16. A method for sealing a solid oxide fuel cell, comprising heat-treating the sealing glass composition according to claim 1 at 800° C. or less.

17. A method for sealing a solid oxide fuel cell, comprising heat-treating the sealing glass composition according to claim 2 at 800° C. or less.

18. A method for sealing a solid oxide fuel cell, comprising heat-treating the sealing glass composition according to claim 3 at 800° C. or less.

19. A method for sealing a solid oxide fuel cell, comprising heat-treating the sealing glass composition according to claim 5 at 800° C. or less.

20. A method for sealing a solid oxide fuel cell, comprising heat-treating the sealing glass composition according to claim 7 at 800° C. or less.

21. A method for sealing a solid oxide fuel cell, comprising heat-treating the sealing glass composition according to claim 8 at 800° C. or less.

Description

DESCRIPTION OF DRAWINGS

[0021] FIG. 1 is a schematic cross-sectional view showing a planar design solid oxide fuel cell.

BEST MODE

[0022] The above-mentioned objects, features, and advantages are described below in detail, and accordingly, a person having ordinary knowledge in the art to which the present disclosure pertains will easily embody the technical idea of the present disclosure. In describing the present disclosure, a detailed description of a well-known technology relating to the present disclosure may be omitted if it unnecessarily obscures the gist of the present disclosure. Hereinafter, one or more embodiments according to the present disclosure are described in detail.

[0023] Example embodiments may, however, be embodied in different manners and should not be construed as limited to example embodiments set forth below. Rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of example embodiments to those skilled in the art.

[0024] Hereinafter, a sealing glass composition and a solid oxide fuel cell using the same according to the present disclosure are described in detail.

[0025] <Sealing Glass Composition>

[0026] There is a need for development of a sealing glass composition suitable for use in a medium-low-temperature solid oxide fuel cell operating in a temperature condition of about 600 to 700° C. Accordingly, the present inventors have completed a novel sealing glass composition that is particularly suitable for a heat-treatment process (a sealing process) at 800° C. or lower and having excellent durability, and having excellent adhesion strength particularly at a bonding interface with a base material, even when the sealing gas composition is used for the medium-low-temperature solid oxide fuel cell for a long period of time.

[0027] The sealing glass composition according to the present disclosure includes 10 to 35% by weight of SiO.sub.2, 3 to 35% by weight of B.sub.2O.sub.3, 30 to 65% by weight of BaO, 0.1 to 15% by weight of CaO, 0.1 to 3% by weight of NiO, and 0.1 to 3% by weight of CuO.

[0028] SiO.sub.2 is a component of improving a glass-forming ability and forming a glass network structure. The sealing glass composition according to the present disclosure includes SiO.sub.2 in a range of 10 to 35% by weight. If the sealing glass composition according to the present disclosure includes SiO.sub.2 in an amount of less than 10% by weight, glass crystallization easily occurs and sealing may not be easily performed. If the sealing glass composition according to the present disclosure includes SiO.sub.2 in excess of 35% by weight, there is a problem in that, as fusion flow is rapidly increased at high temperatures, sufficient sealing between components is not performed.

[0029] B.sub.2O.sub.3 functions, together with SiO.sub.2, as a glass former to enable sufficient vitrification and is a component of lowering a melting temperature, a softening temperature, and high-temperature viscosity of the glass, and reducing an amount of crystallization of a glass composition. The sealing glass composition according to the present disclosure includes 3 to 35% by weight of B.sub.2O.sub.3. If the sealing glass composition according to the present disclosure includes B.sub.2O.sub.3 in an amount of less than 3% by weight, a softening point is increased and viscosity at high temperature is increased, thereby degrading airtightness. In addition, if the sealing glass composition according to the present disclosure includes B.sub.2O.sub.3 in an amount exceeding 35% by weight, there is a problem in that water resistance of the sealing material is degraded and a material may be deteriorated when a medium-low-temperature SOFC is operated for a long period of time.

[0030] BaO is a component capable of suppressing devitrification of glass and reducing high-temperature viscosity to improve fluidity. A sealing glass composition according to the present disclosure includes 30 to 65% by weight of BaO. If the sealing glass composition according to the present disclosure includes BaO in an amount of less than 30% by weight, there may be a problem in that glass fluidity is deteriorated. In addition, if the sealing glass composition according to the present disclosure includes BaO in an amount exceeding 65% by weight, a Ba component of the glass composition reacts with, particularly, a Cr component of a stainless steel base material (a connecting material) to form BaCrO.sub.4, which significantly changes a coefficient of thermal expansion of the sealing material. As a result, when the SOFC is operated for a long period of time, there is a problem in that cracks may occur in the base material and in the sealing material.

[0031] CaO is a component capable of controlling a coefficient of thermal expansion of a sealing glass composition and improving durability of the sealing material. The sealing glass composition according to the present disclosure includes 0.1 to 15% by weight of CaO. If the sealing glass composition according to the present disclosure includes CaO in an amount of less than 0.1% by weight, there may be a problem in that the required coefficient of thermal expansion may not be obtained and the glass fluidity may be deteriorated. In addition, if the sealing glass composition according to the present disclosure includes CaO in an amount exceeding 15% by weight, there is a problem in that devitrification of the glass may occur and high-temperature fluidity may be reduced.

[0032] Next, the sealing glass composition according to the present disclosure includes NiO and CuO to inhibit the reaction between Ba in the glass composition and the Cr component from the base material (a connecting material) and prevent rapid deterioration in adhesive strength of the sealing material even after the SOFC is operated for a long time. The sealing glass composition according to the present disclosure includes NiO and CuO to induce reactions of 2Cr+3NiO->Cr.sub.2O.sub.3+3Ni and 2Cr+6CuO->3CuO.sub.2+Cr.sub.2O.sub.3 in the sealing material. The sealing glass composition according to the present disclosure includes 0.1 to 3% by weight of the NiO and 0.1 to 3% by weight of the CuO. If the sealing glass composition according to the present disclosure includes the NiO and the CuO in an amount less than a minimum amount, a problem may occur in that the adhesive strength of the sealing material rapidly decreases. In addition, if the sealing glass composition according to the present disclosure includes the NiO and the CuO in excess of a maximum amount, the sealing glass composition includes other components in a relatively less amount, thereby resulting in a problem in that required durability or coefficient of thermal expansion of the sealing material may not be obtained.

[0033] More preferably, for the sealing glass composition according to the present disclosure, the SiO.sub.2 content may be adjusted to be ½ or less of the Bao content. As mentioned above, Bao component is a fluidity improving component and preferably has a content twice or more the content of SiO.sub.2 to provide an appropriate fluidity to a component system of the sealing glass composition according to the present disclosure. If the SiO.sub.2 content exceeds ½ of the Bao content, there is a problem in that the glass fluidity is deteriorated and the sealing is not easily performed.

[0034] In addition, the sealing glass composition according to the present disclosure may preferably adjust the content of CaO to be less than the content of B.sub.2O.sub.3 to match the coefficient of thermal expansion with that of the base material. The sealing glass composition according to the present disclosure may include CaO in an amount less than the content of B.sub.2O.sub.3, thereby obtaining glass fluidity and advantageously matching the coefficient of thermal expansion to that of the base material.

[0035] Next, the sealing glass composition according to the present disclosure may further include at least one of Al.sub.2O.sub.3, ZrO.sub.2, La.sub.2O.sub.3, SrO, or MgO to improve the chemical durability and heat-resistance of the sealing material, and preferably, may include at least one of Al.sub.2O.sub.3, ZrO.sub.2, La.sub.2O.sub.3, SrO, or MgO in a range of 0.1 to 20% by weight. If the sealing glass composition according to the present disclosure includes at least one of Al.sub.2O.sub.3, ZrO.sub.2, or La.sub.2O.sub.3, SrO, or MgO in an amount of less than 0.1% by weight, the effect of improving the chemical durability and heat resistance may be insignificant. If the sealing glass composition according to the present disclosure includes the at least one of Al.sub.2O.sub.3, ZrO.sub.2, La.sub.2O.sub.3, SrO, or MgO in an amount exceeding 20% by weight, there is a problem in that glass devitrification may occur.

[0036] In addition, the sealing glass composition according to the present disclosure may further include at least one of ZnO or LiO.sub.2 to maintain appropriate spreadability at sealing conditions by improving fusion flow and may further include the at least one of ZnO or LiO.sub.2, preferably, in a range from 0.1 to 10% by weight. If the sealing glass composition according to the present disclosure includes the at least one of ZnO or LiO.sub.2 in an amount less than 0.1% by weight, the sealing material may not maintain the appropriate spreadability at the sealing conditions. In addition, the sealing glass composition according to the present disclosure includes the at least one of ZnO or LiO.sub.2 in excess of 10% by weight, there is a problem in that glass crystallization easily occurs and sealing is not easily performed.

[0037] In addition, the sealing glass composition according to the present disclosure may preferably have a hemisphere temperature of 800° C. or less to be suitable for a heat treatment process (a sealing process) performed at 800° C. or less. The hemisphere temperature may be measured by a microscopic method using a high-temperature microscope and refers to a temperature at which cylindrical test samples are fused to each other to form a hemisphere mass. The sealing glass composition according to the present disclosure has the hemisphere temperature of 800° C. or less, thereby obtaining sufficient airtightness at a temperature of about 600 to 700° C.

[0038] <Solid Oxide Fuel Cell and Sealing Method Thereof>

[0039] The present disclosure provides a solid oxide fuel cell including a sealing material formed of the above-mentioned sealing glass composition. More preferably, the solid oxide fuel cell may be a medium-low-temperature solid oxide fuel cell operating in a temperature range of 600 to 700° C.

[0040] Referring to FIG. 1, a solid oxide fuel cell may include an anode, a cathode, an electrolyte provided between the anode and the cathode, an interconnector, and a frame, and the structure thereof is not particularly limited thereto.

[0041] The solid oxide fuel cell may be completely sealed to prevent gas mixing between the cathode and the anode and to electrically insulate edges of each of the electrodes, the electrolytes, and the interconnectors of each cell.

[0042] For the electric insulation, the sealing material formed of the sealing glass composition according to the present disclosure may be used for sealing between each electrode and the interconnector, between the electrolyte and the interconnector, and between a cell stack and the frame.

[0043] In addition, the sealing material formed of the sealing glass composition according to the present disclosure may be used for various portions thereof according to the structure of the solid oxide fuel cell.

[0044] A method for sealing a solid oxide fuel cell according to the present disclosure includes applying a sealing glass composition according to the present disclosure to a sealing portion and heat-treating at a temperature of 800° C. or less (sealing process).

[0045] Hereinafter, specific aspects of the present disclosure are described based on Embodiments.

EMBODIMENTS

[0046] <Preparation of Sealing Glass Composition>

[0047] A sealing glass composition having a composition ratio shown in Table 1 below was prepared. Among components, BaCO.sub.3, CaCO.sub.3, and SrCO.sub.3 were respectively used as raw materials of BaO, CaO, and SrO, and the same components as those shown in Table 1 were used for the remaining components. The prepared glass composition was melted in an electric furnace in a temperature range of 1200 to 1350° C. and then dry-quenched using a twin roll. A cullet obtained by quenching was pulverized with a dry grinder and then passed through a 230 mesh sieve to prepare a glass powder having a D.sub.50 particle size of 15 to 25 μm.

TABLE-US-00001 TABLE 1 Component Comparative (% by Embodiment Example weight) 1 2 3 4 5 1 2 SiO.sub.2 19.6 24.9 25 22.4 24.4 18.7 39.8 B.sub.2O.sub.3 15.9 10.1 8.9 14.8 13.9 11.2 9.1 BaO 50.5 50.8 50.1 48.2 50.1 51.5 38.3 CaO 12.3 7.5 13.1 12.3 12.3 8.2 0.9 Al.sub.2O.sub.3 0.8 2.5 2.7 0.6 0.6 7.9 4.9 ZrO.sub.2 — 1 — 0.2 — 0.3 — La.sub.2O.sub.3 — — — 0.4 — 2 7 SrO 0.2 0.8 — 0.2 0.2 — — MgO 0.2 1 — 0.2 0.2 0.2 — ZnO — 1 — 0.2 — — — Li.sub.2O 0.2 0.2 — 0.2 0.2 — — NiO 0.15 0.1 0.1 0.15 0.4 — — CuO 0.15 0.1 0.1 0.15 0.3 — —

Experimental Example

[0048] A coefficient of thermal expansion of each of sealing glass compositions prepared according to the above Embodiments and Comparative Examples was measured and a sample was prepared to examine reactivity with a base material (stainless steel). The results of measuring physical properties and reactivity are summarized in Table 2 below.

[0049] Measurement of coefficient of thermal expansion (CTE (×10.sup.−7/° C.))

[0050] The powders prepared according to the Embodiments and the Comparative Examples were produced into pellets, the produced pellets were maintained at 750° C., furnace-cooled, and then a coefficient of thermal expansion of the pellets was measured using a TMA instrument (TMA-Q400 TA instrument).

[0051] Review on reactivity between sealing material and base material

[0052] Glass powders prepared according to Embodiments 1 to 5 were made into pellets, the prepared pellets were placed on stainless steel (SUS441), and then heat-treated at 750° C. for 5 hours. After the heat treatment was completed, the pellets were exposed at 680° C. for 50 hours and changes of a sealing material were examined

TABLE-US-00002 TABLE 2 Comparative Embodiment Example 1 2 3 4 5 1 2 Coefficient 107.3 104.2 105.5 106.9 108.1 106.7 87.4 of Thermal Expansion (CTE(×10.sup.−7/° C.))

[0053] As shown in the above Table 2, a coefficient of thermal expansion in each of Embodiments 1 to 5 of the present disclosure falls within a range of 103 to 114 (×10.sup.−7/° C.). The bonded base material is stainless steel (SUS441) and has a coefficient of thermal expansion of about 115 (×10.sup.−7/° C.). It can be seen that the coefficient of thermal expansion thereof in each of Embodiments 1 to 5 and Comparative Example 1 matches with a coefficient of thermal expansion of the bonded base material. However, it can be seen that it has a coefficient of thermal expansion of 85 to 95 (×10.sup.−7° C.) in Comparative Example 2, which does not match with the coefficient of thermal expansion of the bonded base material.

[0054] Next, the sealing materials prepared according to Embodiments 1 to 5 and the sealing material prepared according to Comparative Example 1 were placed on the stainless steel (SUS441) and then heat-treated at 650° C. for 5 hours, and then adhesion strength properties thereof were observed. In Comparative Example 2, adhesion to the base material was impossible, and thus, adhesion strength properties thereof could not be observed.

[0055] The adhesive strength was observed by measuring shear tensile stress between the sealing material and the base material. The shear tensile stress was measured by a method of fixing both ends of the sample to a measuring apparatus (a universal material tester) and pulling the stainless steel (SUS441) and the sealing material to both sides to test the adhesion. The results of measuring the shear tensile stress in Embodiments 1 to 5 and Comparative Example 1 are shown in Table 3 below.

TABLE-US-00003 TABLE 3 Comparative Embodiment Example 1 2 3 4 5 1 Shear Stress 103.5 103.1 103.2 103.7 102.9 102.7 (kgf) before Heat Treatment Shear Tensile 96.5 96.2 96.4 97.0 96.0 82.7 Stress (kgf) after Heat Treatment at 650° C. for 5 hours

[0056] As shown in Table 3, it can be seen that, even after the sealing material containing a certain amount of NiO and CuO according to Embodiments is heat-treated, the reaction between the BaO component of the sealing material and the Cr component of the base material is suppressed, thereby minimizing a reduction in shear tensile stress. In contrast, it can be seen that, after the sealing material according to comparative example is heat-treated, the BaO component reacts with the Cr component, thereby rapidly reducing the shear tensile stress.

[0057] The present disclosure has been described as described above; however, the present disclosure is not limited to the embodiments disclosed herein, and various modifications can be made by those skilled in the art within the scope of the technical idea of the present disclosure. Further, even if working effects obtained based on configurations of the present disclosure are not explicitly described in the description of embodiments of the present disclosure, effects predictable based on the corresponding configuration have to be recognized.