Nozzle vane
11428154 · 2022-08-30
Assignee
Inventors
- Bipin GUPTA (Tokyo, JP)
- Toyotaka YOSHIDA (Tokyo, JP)
- Yosuke Dammoto (Sagamihara, JP)
- Yoji Akiyama (Sagamihara, JP)
- Sambhav Jain (Sagamihara, JP)
Cpc classification
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/712
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/711
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/713
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B37/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A nozzle vane for a variable geometry turbocharger satisfies 0.45<(Xp/L)≤0.60, where L is a chord length of the nozzle vane, and Xp is a distance between a leading edge of the nozzle vane and a rotation center of the nozzle vane.
Claims
1. A nozzle vane for a variable geometry turbocharger, comprising: a leading edge, a trailing edge, a pressure surface, a suction surface and a rotation center, where 0.45<(Xp/L)≤0.60 is satisfied, where L is a chord length of the nozzle vane, and Xp is a distance between the leading edge of the nozzle vane and the rotation center of the nozzle vane; wherein an airfoil of the nozzle vane at least in a center position in a blade height direction of the nozzle vane satisfies 0≤(W1.sub.max/L1)<0.05, where W1.sub.max is a maximum value of a distance from a first line segment connecting two points on the suction surface at 10% to 60% chord positions from the leading edge toward the trailing edge to a given point on the suction surface between the two points, and L1 is a length of the first line segment, wherein the chord positions of the two points are at least 10% apart from each other, and wherein the two points are at a 10% chord position and a 60% chord position from the leading edge toward the trailing edge, respectively.
2. A nozzle vane for a variable geometry turbocharger, comprising: a leading edge, a trailing edge, a pressure surface, and a suction surface, wherein an airfoil of the nozzle vane at least in a center position in a blade height direction of the nozzle vane satisfies 0≤(W1.sub.max/L1)<0.05, where W1.sub.max is a maximum value of a distance from a first line segment connecting two points on the suction surface at 10% to 60% chord positions from the leading edge toward the trailing edge to a given point on the suction surface between the two points, and L1 is a length of the first line segment, wherein the chord positions of the two points are at least 10% apart from each other, and wherein the two points are at a 10% chord position and a 60% chord position from the leading edge toward the trailing edge, respectively.
3. The nozzle vane according to claim 1, wherein the airfoil satisfies 0≤(W2.sub.max/L2)<0.03, where W2.sub.max is a maximum value of a distance from a second line segment connecting the trailing edge and a fixed point on the pressure surface at a 60% chord position from the leading edge toward the trailing edge to a given point on the pressure surface between the trailing edge and the fixed point, and L2 is a length of the second line segment.
4. The nozzle vane according to claim 3, wherein the nozzle vane has a hub-side edge and a tip-side edge, and wherein the nozzle vane has the airfoil at least in a region of 30 to 70% of a height from the hub-side edge to the tip-side edge in the blade height direction.
5. The nozzle vane according to claim 3, wherein, in the airfoil, a camber line at an equal distance from the pressure surface and the suction surface is linear at least in a range from the leading edge to a 60% chord position from the leading edge toward the trailing edge, and the camber line does not intersect a chord line connecting the leading edge and the trailing edge between the leading edge and the trailing edge.
6. The nozzle vane according to claim 5, wherein, in the airfoil, the suction surface is configured such that a curvature of a region connected to the leading edge is greater than a curvature of a region connected to the trailing edge.
7. The nozzle vane according to claim 2, wherein the airfoil satisfies 0≤(W2.sub.max/L2)<0.03, where W2.sub.max is a maximum value of a distance from a second line segment connecting the trailing edge and a fixed point on the pressure surface at a 60% chord position from the leading edge toward the trailing edge to a given point on the pressure surface between the trailing edge and the fixed point, and L2 is a length of the second line segment.
8. The nozzle vane according to claim 7, wherein the nozzle vane has a hub-side edge and a tip-side edge, and wherein the nozzle vane has the airfoil at least in a region of 30 to 70% of a height from the hub-side edge to the tip-side edge in the blade height direction.
9. The nozzle vane according to claim 7, wherein, in the airfoil, a camber line at an equal distance from the pressure surface and the suction surface is linear at least in a range from the leading edge to a 60% chord position from the leading edge toward the trailing edge, and the camber line does not intersect a chord line connecting the leading edge and the trailing edge between the leading edge and the trailing edge.
10. The nozzle vane according to claim 9, wherein, in the airfoil, the suction surface is configured such that a curvature of a region connected to the leading edge is greater than a curvature of a region connected to the trailing edge.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
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DETAILED DESCRIPTION
(14) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. However, the scope of the present invention is not limited to the following embodiments. It is intended that dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
First Embodiment
(15) As shown in
(16) The variable nozzle mechanism 9 includes a nozzle 15, a nozzle mount 17 fixed to a bearing housing 13, and a nozzle plate 18. The nozzle 15 has a plurality of nozzle vanes 15a disposed so as to surround the turbine wheel, and a nozzle shaft 15b fixed to each nozzle vane 15a. Each nozzle shaft 15b is rotatably supported to the nozzle mount 17. Each nozzle shaft 15b is connected to an actuator (not shown) via a link mechanism 21. Each nozzle shaft 15b rotates by the torque provided by the actuator. With rotation of each nozzle shaft 15b, the nozzle vane 15a rotates.
(17) As shown in
(18)
(19)
(20) Next, the operation of the variable geometry turbocharger 1 will be described. As shown in
(21) The exhaust gas G having passed through the turbine scroll 5 (see
(22) As described with reference to
Second Embodiment
(23) Next, the nozzle vane according to the second embodiment will be described. Although the configuration of the suction surface 27 is not particularly stated in the first embodiment, in the nozzle vane according to the second embodiment, with respect to the first embodiment, the configuration of the suction surface 27 is limited. In the second embodiment, the same constituent elements as those in the first embodiment are associated with the same reference numerals and not described again in detail.
(24) As shown in
(25) As described with reference to the first embodiment, when the exhaust gas mass flow rate is large, the rotation angle of the nozzle vane 15a in the opening direction increases. Accordingly, as shown in
(26) In the second embodiment, the suction surface 27 has the flat portion 46 in a range of 10% to 60% chord positions, but the flat portion 46 does not necessarily have to be completely flat. As shown in
(27) In the second embodiment, the suction surface 27 has the flat portion 46 or the substantially flat portion in a range of 10% to 60% chord positions, but the embodiment is not limited thereto. When the suction surface 27 includes the flat portion 46, the chord positions of both ends of the flat portion 46 may be at least 10% apart from each other in a range of 10% to 60% chord positions, or when the suction surface 27 includes the substantially flat portion, the chord positions of the two points P11, P12 may be at least 10% apart from each other.
(28) In the second embodiment, with respect to the first embodiment, the configuration of the suction surface 27 is limited such that the suction surface 27 has the flat portion 46 or the substantially flat portion, but the embodiment is not limited thereto. The flat portion 46 or the substantially flat portion may be provided on the suction surface 27 without the configuration of the first embodiment. With this configuration, the torque in the opening direction provided to the nozzle vane 15a can be increased under the condition of high exhaust gas mass flow rate in which the torque of the nozzle vane 15a tends to decrease. Thus, it is possible to increase the torque over a wide range of exhaust gas mass flow rate.
Third Embodiment
(29) Next, the nozzle vane according to the third embodiment will be described. Although the configuration of the pressure surface 25 in the vicinity of the trailing edge 31 is not particularly stated in the first and second embodiments, in the nozzle vane according to the third embodiment, with respect to the first and second embodiments, the configuration of the pressure surface 25 in the vicinity of the trailing edge 31 is limited. In the following, the third embodiment will be described by limiting the configuration of the pressure surface 25 in the vicinity of the trailing edge 31 with respect to the first embodiment, but the third embodiment may be configured by limiting the configuration of the pressure surface 25 in the vicinity of the trailing edge 31 with respect to the second embodiment. In the third embodiment, the same constituent elements as those in the first embodiment are associated with the same reference numerals and not described again in detail.
(30)
(31) As shown in
(32) However, as shown in
(33) As described above, the exhaust gas G having passed through the turbine scroll 5 (see
(34) As with the nozzle vane 15a according to the third embodiment, when the flat portion 26 exists in the vicinity of the trailing edge 31 on the pressure surface 25, as compared with a configuration 200 in which this portion is concavely curved, the pressure surface 25 approximates the suction surface 27 that defines the flow passage 23 together with the pressure surface 25. As a result, the flow velocity of the exhaust gas along the pressure surface 25 increases in the vicinity of the trailing edge 31, so that the static pressure generated on the pressure surface 25 in the vicinity of the trailing edge 31 decreases. When the static pressure generated on the pressure surface 25 in the vicinity of the trailing edge 31 decreases, the static pressure difference between the pressure surface 25 side and the suction surface 27 side in the vicinity of the trailing edge 31 decreases, so that the moment M(−) in the closing direction on the trailing edge 31 side of the nozzle vane 15a decreases.
(35) When the moment M(−) in the closing direction on decreases, the vane torque with respect to the friction can be increased in the direction of opening the nozzle 15. Thus, it is possible to suppress the variation in rotation of each nozzle vane 15a and the variation in opening degree of the nozzle 15 in the circumferential direction. As a result, the nozzle 15 can be reliably controlled to a predetermined opening degree, and the exhaust gas G flows to the turbine wheel 7 at a flow rate according to the opening degree of the nozzle 15. Thus, it is possible to reduce the adverse effect on the performance of the engine equipped with the variable geometry turbocharger 1 (see
(36) As described above, when the flat portion 26 exists in the vicinity of the trailing edge 31 on the pressure surface 25, as compared with a configuration 200 in which this portion is concavely curved, the pressure surface 25 approximates the suction surface 27 that forms the flow passage 23 together with the pressure surface 25. As a result, the flow velocity of the exhaust gas G along the pressure surface 25 increases in the vicinity of the trailing edge 31, so that the static pressure generated on the pressure surface 25 in the vicinity of the trailing edge 31 decreases. When the static pressure generated on the pressure surface 25 in the vicinity of the trailing edge 31 decreases, the static pressure difference between the pressure surface 25 side and the suction surface 27 side in the vicinity of the trailing edge 31 decreases. Thus, it is possible to increase the torque in the opening direction provided by the exhaust gas G to the nozzle vane 15a.
(37) In the third embodiment, as shown in
(38) In the third embodiment, the flat portion 46 is formed in the blade height center position of the nozzle vane 15a, but the embodiment is not limited thereto. The flat portion 46 is formed at least in the blade height center position of the nozzle vane 15a, and as shown in
(39) In the third embodiment, the flat portion 46 is completely flat, but the embodiment is not limited thereto. As shown in
Fourth Embodiment
(40) Next, the nozzle vane according to the fourth embodiment will be described. Although the configuration of the suction surface 27 is not particularly stated in the third embodiment, in the nozzle vane according to the fourth embodiment, with respect to the third embodiment, the configuration of the suction surface 27 is limited. In the fourth embodiment, the same constituent elements as those in the third embodiment are associated with the same reference numerals and not described again in detail.
(41) As shown in
(42) The graph of
(43) The camber line CaL is linear in a range of 60% to 100% chord positions. The camber line CaL is curved with respect to the chord line ChL on the pressure surface 25 side in a range of 0% to 60% chord positions. Accordingly, the camber line CaL does not intersect the chord line ChL between the leading edge 29 and the trailing edge 31. In other words, the distance from the chord line ChL to the camber line CaL does not change from a negative value to a positive value between the leading edge 29 and the trailing edge 31 (no inflexion point at which the sign of the distance changes exist between the leading edge 29 and the trailing edge 31). In the nozzle vane 15a according to the fourth embodiment of the present disclosure, since the camber line CaL is shaped in this way in the airfoil 40 with the pressure surface 25 of the same shape as the third embodiment of the present disclosure, it is possible to prevent the configuration of the suction surface 27 from being complicated.
(44) Further, in the airfoil 40 of the nozzle vane 15a according to the fourth embodiment of the present disclosure, the suction surface 27 may be configured such that the curvature of a region C connected to the leading edge 29 is greater than the curvature of a region B connected to the trailing edge 31.
(45) As described with reference to the second embodiment, when the exhaust gas mass flow rate is large, the opening degree of the nozzle 15 increases, so that the rotation angle of the nozzle vane in the opening direction increases. Accordingly, the exhaust gas enters the nozzle vane 15a from the turbine scroll 5 (see
(46)
REFERENCE SIGNS LIST
(47) 1 Variable geometry turbocharger 2 Turbine 3 Turbine housing 5 Turbine scroll 7 Turbine wheel 9 Variable nozzle mechanism 13 Bearing housing 15 Nozzle 15a Nozzle vane 15b Nozzle shaft 17 Nozzle mount 18 Nozzle plate 21 Link mechanism 23 Flow passage 25 Pressure surface 26 Flat portion 27 Suction surface 29 Leading edge 31 Trailing edge 32 Hub-side edge 33 Linear portion 34 Tip-side edge 40 Airfoil 46 Flat portion B Region connected to trailing edge C Region connected to leading edge CaL Camber line ChL Chord line D Portion with increased curvature FS Separation G Exhaust gas LS1 First line segment LS2 Second line segment O.sub.T Rotation center of turbine wheel P1 Fixed point P2 Given point on pressure surface between trailing edge and fixed point P5 Intersection P7 Intersection P11 Point on suction surface P12 Point on suction surface P13 Point on suction surface VL Virtual line Xp Distance between leading edge and rotation center of nozzle vane