Organic electroluminescent materials and devices

09735373 · 2017-08-15

Assignee

Inventors

Cpc classification

International classification

Abstract

Aluminum chelate complex compounds with two substituted 8-hydroxyquinoline ligand and one dibenzothiophene, dibenzofuran or dibenzoselenophene ligands or aza-analogs of these molecules, attached directly or through an aromatic spacer to the oxygen atom is provided to improve lifetime, operating voltage and efficiency of an OLED. Additional substitution of dibenzothiophene or dibenzofuran ring may also provide charge delocalization, HOMO modification and higher Tg.

Claims

1. A compound having a structure according to Formula I ##STR00539## wherein M is a group III element; wherein L is selected from the group consisting of ##STR00540## and L is optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; wherein A contains a group selected from the group consisting of dibenzoselenophene, aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, and combination thereof, which are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; wherein R.sup.3 and R.sup.6 each represent mono, di substitutions, or no substitution; wherein R.sup.4 and R.sup.5 each represent mono, di, tri substitutions, or no substitution; and wherein R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, and R.sup.6 are each independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof.

2. The compound of claim 1, wherein M is selected from the group consisting of Al, In and Ga.

3. The compound of claim 1, wherein M is Al.

4. The compound of claim 1, wherein L is ##STR00541##

5. The compound of claim 1, wherein A is selected from the group consisting of: ##STR00542## ##STR00543##

6. The compound of claim 1, wherein R.sup.1 and R.sup.2 are each independently selected from the group consisting of hydrogen, deuterium, methyl, ethyl, propyl, iso-propyl, and combinations thereof.

7. The compound of claim 1, wherein M is aluminum; and wherein R.sup.3, R.sup.4, R.sup.5 and R.sup.6 are hydrogen.

8. The compound of claim 7, wherein L is selected from the group consisting of ##STR00544##

9. The compound of claim 7, wherein A is selected from the group consisting of ##STR00545## ##STR00546## ##STR00547##

10. A formulation comprising a compound of claim 1.

11. A first device comprising a first organic light emitting device, further comprising: an anode; a cathode; an organic layer, disposed between the anode and the cathode, comprising a compound having a structure according to Formula I ##STR00548## wherein M is a group III element; wherein L is selected from the group consisting of ##STR00549## and L is optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; wherein A contains a group selected from the group consisting of dibenzoselenophene, aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, and combination thereof, which are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; wherein R.sup.3 and R.sup.6 each represent mono, di substitutions, or no substitution; wherein R.sup.4 and R.sup.5 each represent mono, di, tri substitutions, or no substitution; and wherein R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, and R.sup.6 are each independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof.

12. The first device of claim 11, wherein M is selected from the group consisting of Al, In and Ga.

13. The first device of claim 11, wherein M is Al.

14. The first device of claim 11, wherein L is ##STR00550## ##STR00551##

15. The first device of claim 11, wherein A is selected from the group consisting of: ##STR00552## ##STR00553##

16. The first device of claim 11, wherein M in the compound is aluminum; and wherein R.sup.3, R.sup.4, R.sup.5 and R.sup.6 are hydrogen.

17. The first device of claim 11, wherein the organic layer is an emissive layer and the compound having Formula I is a host.

18. The first device of claim 11, wherein R.sup.1 and R.sup.2 are each independently selected from the group consisting of hydrogen, deuterium, methyl, ethyl, propyl, iso-propyl, and combinations thereof.

19. The first device of claim 17, wherein the organic layer further comprises an emissive dopant.

20. The first device of claim 19, wherein the emissive dopant is a transition metal complex having at least one ligand selected from the group consisting of: ##STR00554## ##STR00555## ##STR00556## wherein R.sub.a, R.sub.b, and R.sub.c may represent mono, di, tri or tetra substitutions; R.sub.a, R.sub.b, and R.sub.e are independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and two adjacent substituents of R.sub.a, R.sub.b, and R.sub.c are optionally joined to form a fused ring.

21. The first device of claim 11, wherein the organic layer is a blocking layer and the compound having the Formula I is a blocking material in the organic layer.

22. The first device of claim 11, wherein the organic layer is an electron transporting layer and the compound having the Formula I is an electron transporting material in the organic layer.

23. The first device of claim 11, wherein the first device is a consumer product.

24. The first device of claim 11, wherein the first device is an organic light-emitting device.

25. The first device of claim 11, wherein the first device is a lighting panel.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows an organic light emitting device.

(2) FIG. 2 shows an inverted organic light emitting device that does not have a separate electron transport layer.

(3) FIG. 3 shows Formula I as disclosed herein.

DETAILED DESCRIPTION

(4) Generally, an OLED comprises at least one organic layer disposed between and electrically connected to an anode and a cathode. When a current is applied, the anode injects holes and the cathode injects electrons into the organic layer(s). The injected holes and electrons each migrate toward the oppositely charged electrode. When an electron and hole localize on the same molecule, an “exciton,” which is a localized electron-hole pair having an excited energy state, is formed. Light is emitted when the exciton relaxes via a photoemissive mechanism. In some cases, the exciton may be localized on an excimer or an exciplex. Non-radiative mechanisms, such as thermal relaxation, may also occur, but are generally considered undesirable.

(5) The initial OLEDs used emissive molecules that emitted light from their singlet states (“fluorescence”) as disclosed, for example, in U.S. Pat. No. 4,769,292, which is incorporated by reference in its entirety. Fluorescent emission generally occurs in a time frame of less than 10 nanoseconds.

(6) More recently, OLEDs having emissive materials that emit light from triplet states (“phosphorescence”) have been demonstrated. Baldo et al., “Highly Efficient Phosphorescent Emission from Organic Electroluminescent Devices,” Nature, vol. 395, 151-154, 1998; (“Baldo-I”) and Baldo et al., “Very high-efficiency green organic light-emitting devices based on electrophosphorescence,” Appl. Phys. Lett., vol. 75, No. 3, 4-6 (1999) (“Baldo-II”), which are incorporated by reference in their entireties. Phosphorescence is described in more detail in U.S. Pat. No. 7,279,704 at cols. 5-6, which are incorporated by reference.

(7) FIG. 1 shows an organic light emitting device 100. The figures are not necessarily drawn to scale. Device 100 may include a substrate 110, an anode 115, a hole injection layer 120, a hole transport layer 125, an electron blocking layer 130, an emissive layer 135, a hole blocking layer 140, an electron transport layer 145, an electron injection layer 150, a protective layer 155, a cathode 160, and a barrier layer 170. Cathode 160 is a compound cathode having a first conductive layer 162 and a second conductive layer 164. Device 100 may be fabricated by depositing the layers described, in order. The properties and functions of these various layers, as well as example materials, are described in more detail in U.S. Pat. No. 7,279,704 at cols. 6-10, which are incorporated by reference.

(8) More examples for each of these layers are available. For example, a flexible and transparent substrate-anode combination is disclosed in U.S. Pat. No. 5,844,363, which is incorporated by reference in its entirety. An example of a p-doped hole transport layer is m-MTDATA doped with F.sub.4-TCNQ at a molar ratio of 50:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. Examples of emissive and host materials are disclosed in U.S. Pat. No. 6,303,238 to Thompson et al., which is incorporated by reference in its entirety. An example of an n-doped electron transport layer is BPhen doped with Li at a molar ratio of 1:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. U.S. Pat. Nos. 5,703,436 and 5,707,745, which are incorporated by reference in their entireties, disclose examples of cathodes including compound cathodes having a thin layer of metal such as Mg:Ag with an overlying transparent, electrically-conductive, sputter-deposited ITO layer. The theory and use of blocking layers is described in more detail in U.S. Pat. No. 6,097,147 and U.S. Patent Application Publication No. 2003/0230980, which are incorporated by reference in their entireties. Examples of injection layers are provided in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety. A description of protective layers may be found in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety.

(9) FIG. 2 shows an inverted OLED 200. The device includes a substrate 210, a cathode 215, an emissive layer 220, a hole transport layer 225, and an anode 230. Device 200 may be fabricated by depositing the layers described, in order. Because the most common OLED configuration has a cathode disposed over the anode, and device 200 has cathode 215 disposed under anode 230, device 200 may be referred to as an “inverted” OLED. Materials similar to those described with respect to device 100 may be used in the corresponding layers of device 200. FIG. 2 provides one example of how some layers may be omitted from the structure of device 100.

(10) The simple layered structure illustrated in FIGS. 1 and 2 is provided by way of non-limiting example, and it is understood that embodiments of the invention may be used in connection with a wide variety of other structures. The specific materials and structures described are exemplary in nature, and other materials and structures may be used. Functional OLEDs may be achieved by combining the various layers described in different ways, or layers may be omitted entirely, based on design, performance, and cost factors. Other layers not specifically described may also be included. Materials other than those specifically described may be used. Although many of the examples provided herein describe various layers as comprising a single material, it is understood that combinations of materials, such as a mixture of host and dopant, or more generally a mixture, may be used. Also, the layers may have various sublayers. The names given to the various layers herein are not intended to be strictly limiting. For example, in device 200, hole transport layer 225 transports holes and injects holes into emissive layer 220, and may be described as a hole transport layer or a hole injection layer. In one embodiment, an OLED may be described as having an “organic layer” disposed between a cathode and an anode. This organic layer may comprise a single layer, or may further comprise multiple layers of different organic materials as described, for example, with respect to FIGS. 1 and 2.

(11) Structures and materials not specifically described may also be used, such as OLEDs comprised of polymeric materials (PLEDs) such as disclosed in U.S. Pat. No. 5,247,190 to Friend et al., which is incorporated by reference in its entirety. By way of further example, OLEDs having a single organic layer may be used. OLEDs may be stacked, for example as described in U.S. Pat. No. 5,707,745 to Forrest et al, which is incorporated by reference in its entirety. The OLED structure may deviate from the simple layered structure illustrated in FIGS. 1 and 2. For example, the substrate may include an angled reflective surface to improve out-coupling, such as a mesa structure as described in U.S. Pat. No. 6,091,195 to Forrest et al., and/or a pit structure as described in U.S. Pat. No. 5,834,893 to Bulovic et al., which are incorporated by reference in their entireties.

(12) Unless otherwise specified, any of the layers of the various embodiments may be deposited by any suitable method. For the organic layers, preferred methods include thermal evaporation, ink-jet, such as described in U.S. Pat. Nos. 6,013,982 and 6,087,196, which are incorporated by reference in their entireties, organic vapor phase deposition (OVPD), such as described in U.S. Pat. No. 6,337,102 to Forrest et al., which is incorporated by reference in its entirety, and deposition by organic vapor jet printing (OVJP), such as described in U.S. Pat. No. 7,431,968, which is incorporated by reference in its entirety. Other suitable deposition methods include spin coating and other solution based processes. Solution based processes are preferably carried out in nitrogen or an inert atmosphere. For the other layers, preferred methods include thermal evaporation. Preferred patterning methods include deposition through a mask, cold welding such as described in U.S. Pat. Nos. 6,294,398 and 6,468,819, which are incorporated by reference in their entireties, and patterning associated with some of the deposition methods such as ink jet and OVJD. Other methods may also be used. The materials to be deposited may be modified to make them compatible with a particular deposition method. For example, substituents such as alkyl and aryl groups, branched or unbranched, and preferably containing at least 3 carbons, may be used in small molecules to enhance their ability to undergo solution processing. Substituents having 20 carbons or more may be used, and 3-20 carbons is a preferred range. Materials with asymmetric structures may have better solution processibility than those having symmetric structures, because asymmetric materials may have a lower tendency to recrystallize. Dendrimer substituents may be used to enhance the ability of small molecules to undergo solution processing.

(13) Devices fabricated in accordance with embodiments of the present invention may further optionally comprise a barrier layer. One purpose of the barrier layer is to protect the electrodes and organic layers from damaging exposure to harmful species in the environment including moisture, vapor and/or gases, etc. The barrier layer may be deposited over, under or next to a substrate, an electrode, or over any other parts of a device including an edge. The barrier layer may comprise a single layer, or multiple layers. The barrier layer may be formed by various known chemical vapor deposition techniques and may include compositions having a single phase as well as compositions having multiple phases. Any suitable material or combination of materials may be used for the barrier layer. The barrier layer may incorporate an inorganic or an organic compound or both. The preferred barrier layer comprises a mixture of a polymeric material and a non-polymeric material as described in U.S. Pat. No. 7,968,146, PCT Pat. Application Nos. PCT/US2007/023098 and PCT/US2009/042829, which are herein incorporated by reference in their entireties. To be considered a “mixture”, the aforesaid polymeric and non-polymeric materials comprising the barrier layer should be deposited under the same reaction conditions and/or at the same time. The weight ratio of polymeric to non-polymeric material may be in the range of 95:5 to 5:95. The polymeric material and the non-polymeric material may be created from the same precursor material. In one example, the mixture of a polymeric material and a non-polymeric material consists essentially of polymeric silicon and inorganic silicon.

(14) Devices fabricated in accordance with embodiments of the invention may be incorporated into a wide variety of consumer products, including flat panel displays, computer monitors, medical monitors, televisions, billboards, lights for interior or exterior illumination and/or signaling, heads up displays, fully transparent displays, flexible displays, laser printers, telephones, cell phones, personal digital assistants (PDAs), laptop computers, digital cameras, camcorders, viewfinders, micro-displays, 3-D displays, vehicles, a large area wall, theater or stadium screen, or a sign. Various control mechanisms may be used to control devices fabricated in accordance with the present invention, including passive matrix and active matrix. Many of the devices are intended for use in a temperature range comfortable to humans, such as 18 degrees C. to 30 degrees C., and more preferably at room temperature (20-25 degrees C.), but could be used outside this temperature range, for example, from −40 degree C. to +80 degree C.

(15) The materials and structures described herein may have applications in devices other than OLEDs. For example, other optoelectronic devices such as organic solar cells and organic photodetectors may employ the materials and structures. More generally, organic devices, such as organic transistors, may employ the materials and structures.

(16) The terms halo, halogen, alkyl, cycloalkyl, alkenyl, alkynyl, aralkyl, heterocyclic group, aryl, aromatic group, and heteroaryl are known to the art, and are defined in U.S. Pat. No. 7,279,704 at cols. 31-32, which are incorporated herein by reference.

(17) As used herein, “substituted” indicates that a substituent other than H is bonded to the relevant carbon. Thus, where R.sup.2 is monosubstituted, then one R.sup.2 must be other than H. Similarly, where R.sup.3 is disubstituted, then two of R.sup.3 must be other than H. Similarly, where R.sup.2 is unsubstituted R.sup.2 is hydrogen for all available positions.

(18) Al complexes with bidentate ligands like Alq.sub.3 ([tris-(8-hydroxyquinoline)aluminum] are widely used in OLED devices as hosts and ETL materials. In an attempt to improve the property of this material, BAlq, aluminum (III) bis(2-methyl-8-quinolinato-4-phenylphenolate was prepared. This compound demonstrated better properties than parent Alq. Calculations concluded that HOMO and LUMO orbitals of BAlq are mainly localized on 4-phenylphenol and 2-methyl-8-hydroxyquinoline ligands respectively. (See Ta-Ya Chu, et al., “Characterization of electronic structure of aluminum (III) bis(2-methyl-8-quninolinato)-4-pheynylphenolate (BAlq) for phosphorescent organic light emitting devices,” Chem. Physics Lett. 404, (2005), 121-125).

(19) Modification of the phenol ligand is a good way to improve charge-carrying properties of the material. The inventors discovered that introduction in the molecule of hydroxyl-substituted heteroaromatic compound derived from substituted or non-substituted dibenzothiophene (DBT), dibenzofurane (DBF), or their aza-analogs, may be a good way to achieve that goal. Although DBT and DBF are common building blocks in the construction of OLED materials, Al complexes with these types of ligands have not been reported. Our goal was to improve electron-conducting properties of the host material, so the inventors introduced groups which are known to be good electron-carriers.

(20) The “aza” designation in the fragments described above, i.e. aza-dibenzofuran, aza-dibenzonethiophene, etc. means that one or more of the C—H groups in the respective fragment can be replaced by a nitrogen atom, for example, and without any limitation, azatriphenylene encompasses both dibenzo[f,h]quinoxaline and dibenzo[f,h]quinoline. One of ordinary skill in the art can readily envision other nitrogen analogs of the aza-derivatives described above, and all such analogs are intended to be encompassed by the terms as set forth herein.

(21) Another potential benefit of replacing byphenyl ligand by DBT or DBF derivative can be increased glass transition temperature, Tg, an important property of OLED materials. BAlq and it's close analogs are widely used in industry. However, these materials have low Tg; the structure does not permit optimization of charge-carrier properties. Introduction of DBT, DBF fragments or their aza-analogs may tune HOMO level of the molecule and tune-up the charge balance of the device. These tune-up may improve device properties.

(22) The compounds disclosed herein are suitable as hosts in emissive layers, electron transporting materials, or hole blocking materials in OLEDs, particularly for red devices.

(23) According to an embodiment, a compound is provided that has the structure of Formula I shown below

(24) ##STR00003##
wherein M is a group III element; L is a single bond or comprises an aryl or heteroaryl group having from 5-20 carbon atoms, which is optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; wherein A contains a group selected from the group consisting of dibenzothiophene, dibenzoselenophene, dibenzofuran, aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, and combination thereof, which are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof; R.sup.3, R.sup.6 each represent mono, di substitutions, or no substitution; R.sup.4, R.sup.5 each represent mono, di, tri substitutions, or no substitution; and wherein R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5 and R.sup.6 are each independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof.

(25) In one embodiment, R.sup.1 and R.sup.2 are each independently selected from the group consisting of hydrogen, deuterium, methyl, ethyl, propyl, iso-propyl, and combinations thereof.

(26) According to an embodiment, M in Formula I is selected from the group consisting of Al, In and Ga. L in Formula I can be selected from the group consisting of

(27) single bond,

(28) ##STR00004## ##STR00005##

(29) In one embodiment, A in Formula I is selected from the group consisting of:

(30) ##STR00006## ##STR00007##

(31) In one preferred embodiment, the compound of Formula I can be selected from the group consisting of

(32) ##STR00008## ##STR00009## ##STR00010## ##STR00011## ##STR00012##

(33) According to another embodiment, the compound having the structure according to Formula I is selected from the group consisting of Compound 1 through Compound 208 listed in TABLE 1 below, wherein R.sup.1, R.sup.2, L and A are as defined and wherein Me is methyl, H is hydrogen, Et is ethyl, and i-Pr is iso-propyl.

(34) TABLE-US-00001 TABLE 1 Compound number R.sup.1 R.sup.2 L A 1 Me H single bond embedded image 2 H H single bond embedded image 3 Me Me single bond embedded image 4 Me Et single bond embedded image 5 Me i-Pr single bond embedded image 6 Et i-Pr single bond embedded image 7 H i-Pr single bond embedded image 8 Me H single bond 0embedded image 9 H H single bond embedded image 10 Me Me single bond embedded image 11 Me Et single bond embedded image 12 Me i-Pr single bond embedded image 13 Et i-Pr single bond embedded image 14 H i-Pr single bond embedded image 15 Me H single bond embedded image 16 H H single bond embedded image 17 Me Me single bond embedded image 18 Me Et single bond 0embedded image 19 Me i-Pr single bond embedded image 20 Et i-Pr single bond embedded image 21 H i-Pr single bond embedded image 22 Me H single bond embedded image 23 H H single bond embedded image 24 Me Me single bond embedded image 25 Me Et single bond embedded image 26 Me i-Pr single bond embedded image 27 Et i-Pr single bond embedded image 28 H i-Pr single bond 0embedded image 29 Me H single bond embedded image 30 H H single bond embedded image 31 Me Me single bond embedded image 32 Me Et single bond embedded image 33 Me i-Pr single bond embedded image 34 Et i-Pr single bond embedded image 35 H i-Pr single bond embedded image 36 Me H single bond embedded image 37 H H single bond embedded image 38 Me Me single bond 0embedded image 39 Me Et single bond embedded image 40 Me i-Pr single bond embedded image 41 Et i-Pr single bond embedded image 42 H i-Pr single bond embedded image 43 Me H single bond embedded image 44 H H single bond embedded image 45 Me Me single bond embedded image 46 Me i-Pr single bond embedded image 47 Et i-Pr single bond embedded image 48 H i-Pr single bond 0embedded image 49 Me H single bond embedded image 50 H H single bond embedded image 51 Me Me single bond embedded image 52 Me Et single bond embedded image 53 Me i-Pr single bond embedded image 54 Et i-Pr single bond embedded image 55 H i-Pr single bond embedded image 56 Me H embedded image embedded image 57 H H 0embedded image embedded image 58 Me Me embedded image embedded image 59 Me Et embedded image embedded image 60 Me i-Pr embedded image embedded image 61 Et i-Pr embedded image embedded image 62 H i-Pr 0embedded image embedded image 63 Me H embedded image embedded image 64 H H embedded image embedded image 65 Me Me embedded image embedded image 66 Me Et embedded image embedded image 67 Me i-Pr 0embedded image embedded image 68 Et i-Pr embedded image embedded image 69 H i-Pr embedded image embedded image 70 Me H embedded image embedded image 71 H H embedded image embedded image 72 Me Me 00embedded image 01embedded image 73 Me Et 02embedded image 03embedded image 74 Me i-Pr 04embedded image 05embedded image 75 Et i-Pr 06embedded image 07embedded image 76 H i-Pr 08embedded image 09embedded image 77 Me H 0embedded image embedded image 78 H H embedded image embedded image 79 Me Me embedded image embedded image 80 Me Et embedded image embedded image 81 Me i-Pr embedded image embedded image 82 Et i-Pr 0embedded image embedded image 83 H i-Pr embedded image embedded image 84 Me H embedded image embedded image 85 H H embedded image embedded image 86 Me Me embedded image embedded image 87 Me Et 0embedded image embedded image 88 Me i-Pr embedded image embedded image 89 Et i-Pr embedded image embedded image 90 H i-Pr embedded image embedded image 91 Me H embedded image embedded image 92 H H 0embedded image embedded image 93 Me Me embedded image embedded image 94 Me Et embedded image embedded image 95 Me i-Pr embedded image embedded image 96 Et i-Pr embedded image embedded image 97 H i-Pr 0embedded image embedded image 98 Me H embedded image embedded image 99 H H embedded image embedded image 100 Me Me embedded image embedded image 101 Me i-Pr embedded image embedded image 102 Et i-Pr 0embedded image embedded image 103 H i-Pr embedded image embedded image 104 Me H embedded image embedded image 105 H H embedded image embedded image 106 Me Me embedded image embedded image 107 Me Et 0embedded image embedded image 108 Me i-Pr embedded image embedded image 109 Et i-Pr embedded image embedded image 110 H i-Pr embedded image embedded image 111 Me Me single bond embedded image 112 Me Me single bond embedded image 113 Me Me 0embedded image embedded image 114 Me Me embedded image embedded image 115 Me Me single bond embedded image 116 Me Me single bond embedded image 117 Me Me embedded image embedded image 118 Me Me embedded image embedded image 119 Me Me single bond 0embedded image 120 Me Me single bond embedded image 121 Me Me embedded image embedded image 122 Me Me embedded image embedded image 123 Me Me single bond embedded image 124 Me Me single bond embedded image 125 Me Me embedded image embedded image 126 Me Me 00embedded image 01embedded image 127 Me Me single bond 02embedded image 128 Me Me single bond 03embedded image 129 Me Me 04embedded image 05embedded image 130 Me Me 06embedded image 07embedded image 131 Me Me single bond 08embedded image 132 Me Me single bond 09embedded image 133 Me Me 0embedded image embedded image 134 Me Me embedded image embedded image 135 Me Me single bond embedded image 136 Me Me single bond embedded image 137 Me Me single bond embedded image 138 Me Me single bond embedded image 139 Me Me single bond embedded image 140 Me Me single bond embedded image 141 Me Me single bond 0embedded image 142 Me Me single bond embedded image 143 Me Me single bond embedded image 144 Me Me single bond embedded image 145 Me Me single bond embedded image 146 Me Me embedded image embedded image 147 Me Me embedded image embedded image 148 Me Me embedded image 0embedded image 149 Me Me embedded image embedded image 150 Me Me embedded image embedded image 151 Me Me embedded image embedded image 152 Me Me embedded image embedded image 153 Me Me embedded image 0embedded image 154 Me Me embedded image embedded image 155 Me Me embedded image embedded image 156 Me Me embedded image embedded image 157 Me Me single bond embedded image 158 Me Me single bond embedded image 159 Me Me single bond embedded image 160 Me Me single bond 0embedded image 161 Me Me single bond embedded image 162 Me Me single bond embedded image 163 Me Me single bond embedded image 164 Me Me single bond embedded image 165 Me Me single bond embedded image 166 Me Me single bond embedded image 167 Me Me single bond embedded image 168 Me Me embedded image embedded image 169 Me Me 0embedded image embedded image 170 Me Me embedded image embedded image 171 Me Me embedded image embedded image 172 Me Me embedded image embedded image 173 Me Me embedded image embedded image 174 Me Me 0embedded image embedded image 175 Me Me embedded image embedded image 176 Me Me embedded image embedded image 177 Me Me embedded image embedded image 178 Me Me embedded image embedded image 179 Me Me 0embedded image embedded image 180 Me Me embedded image embedded image 181 Me Me embedded image embedded image 182 Me Me embedded image embedded image 183 Me Me embedded image embedded image 184 Me Me 0embedded image embedded image 185 Me Me embedded image embedded image 186 Me Me embedded image embedded image 187 Me Me embedded image embedded image 188 Me Me embedded image embedded image 189 Me Me 00embedded image 01embedded image 190 Me Me 02embedded image 03embedded image 191 Me Me 04embedded image 05embedded image 192 Me Me 06embedded image 07embedded image 193 Me Me 08embedded image 09embedded image 194 Me Me 0embedded image embedded image 195 Me Me embedded image embedded image 196 Me Me embedded image embedded image 197 Me Me embedded image embedded image 198 Me Me embedded image embedded image 199 Me Me 0embedded image embedded image 200 Me Me embedded image embedded image 201 Me Me single bond embedded image 202 Me Me single bond embedded image 203 Me Me single bond embedded image 204 Me Me single bond embedded image 205 Me Me single bond embedded image 206 Me Me single bond embedded image 207 Me Me single bond 0embedded image 208 Me Me single bond embedded image

(35) In yet another aspect of the present disclosure, a formulation that includes a compound according to Formula I is described. The formulation can include one or more components selected from the group consisting of a solvent, a host, a hole injection material, hole transport material, an electron transport layer material (see below).

(36) According to another aspect of the present disclosure, a first device is also provided. The first device includes a first organic light emitting device, that includes an anode, a cathode, and an organic layer disposed between the anode and the cathode. The organic layer can be an emissive layer that includes a host and a phosphorescent dopant. The emissive layer can include a compound according to Formula I, and its variations as described herein. In a preferred embodiment, the compound is a host material in the emissive layer. In another embodiment, the compound can be used in an electron transporting layer. The compound is also suitable for use in a hole blocking layer.

(37) In a preferred embodiment, the organic layer comprises a compound having a structure according to Formula I

(38) ##STR00332##
wherein M is a group III element;
wherein L is a single bond or comprises an aryl or heteroaryl group having from 5-20 carbon atoms, which is optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof;
wherein A contains a group selected from the group consisting of dibenzothiophene, dibenzoselenophene, dibenzofuran, aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, and combination thereof, which are optionally further substituted with one or more groups selected from hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof;
wherein R.sup.3, R.sup.6 each represent mono, di substitutions, or no substitution;
wherein R.sup.4, R.sup.5 each represent mono, di, tri substitutions, or no substitution; and
wherein R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5 and R.sup.6 are each independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, aralkyl, alkoxy, aryloxy, amino, silyl, aryl, heteroaryl, and combinations thereof.

(39) In one embodiment, R.sup.1 and R.sup.2 are each independently selected from the group consisting of hydrogen, deuterium, methyl, ethyl, propyl, iso-propyl, and combinations thereof.

(40) According to another aspect of the first device, M is selected from the group consisting of Al, In, Ga. According to another aspect, M is Al. According to another aspect of the first device, L is selected from the group consisting of:

(41) a single bond,

(42) ##STR00333## ##STR00334##

(43) In another aspect of the first device, A is selected from the group consisting of:

(44) ##STR00335## ##STR00336##

(45) In another embodiment of the first device, the compound is selected from the group consisting of:

(46) ##STR00337## ##STR00338## ##STR00339## ##STR00340## ##STR00341##

(47) In another embodiment of the first device, the compound is selected from the group consisting of Compound 1 through Compound 208 listed in TABLE 1.

(48) In another embodiment of the first device, M in the compound is aluminum; and R.sup.3, R.sup.4, R.sup.5 and R.sup.6 are hydrogen. The organic layer is an emissive layer and the compound having Formula I is a host.

(49) In another embodiment of the first device, the organic layer further comprises an emissive dopant. The emissive dopant can be a transition metal complex having at least one ligand selected from the group consisting of:

(50) ##STR00342## ##STR00343## ##STR00344##
wherein R.sub.a, R.sub.b, and R.sub.c may represent mono, di, tri or tetra substitutions; R.sub.a, R.sub.b, and R.sub.c are independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and two adjacent substituents of R.sub.a, R.sub.b, and R.sub.c are optionally joined to form a fused ring.

(51) In one embodiment, the organic layer in the first device can be a blocking layer and the compound having the Formula I is a blocking material in the organic layer. In another embodiment, the organic layer in the first device can be an electron transporting layer and the compound having the Formula I is an electron transporting material in the organic layer.

(52) Combination with Other Materials

(53) The materials described herein as useful for a particular layer in an organic light emitting device may be used in combination with a wide variety of other materials present in the device. For example, emissive dopants disclosed herein may be used in conjunction with a wide variety of hosts, transport layers, blocking layers, injection layers, electrodes and other layers that may be present. The materials described or referred to below are non-limiting examples of materials that may be useful in combination with the compounds disclosed herein, and one of skill in the art can readily consult the literature to identify other materials that may be useful in combination.

(54) HIL/HTL:

(55) A hole injecting/transporting material to be used in the present invention is not particularly limited, and any compound may be used as long as the compound is typically used as a hole injecting/transporting material. Examples of the material include, but not limit to: a phthalocyanine or porphryin derivative; an aromatic amine derivative; an indolocarbazole derivative; a polymer containing fluorohydrocarbon; a polymer with conductivity dopants; a conducting polymer, such as PEDOT/PSS; a self-assembly monomer derived from compounds such as phosphonic acid and sliane derivatives; a metal oxide derivative, such as MoO.sub.x; a p-type semiconducting organic compound, such as 1,4,5,8,9,12-Hexaazatriphenylenehexacarbonitrile; a metal complex, and a cross-linkable compounds.

(56) Examples of aromatic amine derivatives used in HIL or HTL include, but not limit to the following general structures:

(57) ##STR00345##

(58) Each of Ar.sup.1 to Ar.sup.9 is selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each Ar is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

(59) In one aspect, Ar.sup.1 to Ar.sup.9 is independently selected from the group consisting of:

(60) ##STR00346##
wherein k is an integer from 1 to 20; X.sup.101 to X.sup.108 is C (including CH) or N; Z.sup.101 is NAr.sup.1, O, or S; Ar.sup.1 has the same group defined above.

(61) Examples of metal complexes used in HIL or HTL include, but not limit to the following general formula:

(62) ##STR00347##
wherein Met is a metal, which can have an atomic weight greater than 40; (Y.sup.101-Y.sup.102) is a bidentate ligand, Y.sup.101 and Y.sup.102 are independently selected from C, N, O, P, and S; L.sup.101 is an ancillary ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k″ is the maximum number of ligands that may be attached to the metal.

(63) In one aspect, (Y.sup.101-Y.sup.102) is a 2-phenylpyridine derivative. In another aspect, (Y.sup.101-Y.sup.102) is a carbene ligand. In another aspect, Met is selected from Ir, Pt, Os, and Zn. In a further aspect, the metal complex has a smallest oxidation potential in solution vs. Fc.sup.+/Fc couple less than about 0.6 V.

(64) Host:

(65) The light emitting layer of the organic EL device of the present invention preferably contains at least a metal complex as light emitting material, and may contain a host material using the metal complex as a dopant material. Examples of the host material are not particularly limited, and any metal complexes or organic compounds may be used as long as the triplet energy of the host is larger than that of the dopant. While the Table below categorizes host materials as preferred for devices that emit various colors, any host material may be used with any dopant so long as the triplet criteria is satisfied.

(66) Examples of metal complexes used as host are preferred to have the following general formula:

(67) ##STR00348##
wherein Met is a metal; (Y.sup.103-Y.sup.104) is a bidentate ligand, Y.sup.103 and Y.sup.104 are independently selected from C, N, O, P, and S; L.sup.101 is an another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k′+k″ is the maximum number of ligands that may be attached to the metal.

(68) In one aspect, the metal complexes are:

(69) ##STR00349##
wherein (O—N) is a bidentate ligand, having metal coordinated to atoms O and N.

(70) In another aspect, Met is selected from Ir and Pt.

(71) In a further aspect, (Y.sup.103-Y.sup.104) is a carbene ligand.

(72) Examples of organic compounds used as host are selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each group is further substituted by a substituent selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

(73) In one aspect, host compound contains at least one of the following groups in the molecule:

(74) ##STR00350## ##STR00351##
wherein R.sup.101 to R.sup.107 is independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. k is an integer from 0 to 20 or 1 to 20; k′ is an integer from 0 to 20. X.sup.101 to X.sup.108 is selected from C (including CH) or N. Z.sup.101 and Z.sup.102 is selected from NR.sup.101, O, or S.
HBL:

(75) A hole blocking layer (HBL) may be used to reduce the number of holes and/or excitons that leave the emissive layer. The presence of such a blocking layer in a device may result in substantially higher efficiencies as compared to a similar device lacking a blocking layer. Also, a blocking layer may be used to confine emission to a desired region of an OLED.

(76) In one aspect, compound used in HBL contains the same molecule or the same functional groups used as host described above.

(77) In another aspect, compound used in HBL contains at least one of the following groups in the molecule:

(78) ##STR00352##
wherein k is an integer from 1 to 20; L.sup.101 is an another ligand, k′ is an integer from 1 to 3.
ETL:

(79) Electron transport layer (ETL) may include a material capable of transporting electrons. Electron transport layer may be intrinsic (undoped), or doped. Doping may be used to enhance conductivity. Examples of the ETL material are not particularly limited, and any metal complexes or organic compounds may be used as long as they are typically used to transport electrons.

(80) In one aspect, compound used in ETL contains at least one of the following groups in the molecule:

(81) ##STR00353##
wherein R.sup.101 is selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. Ar.sup.1 to Ar.sup.a has the similar definition as Ar's mentioned above. k is an integer from 1 to 20. X.sup.101 to X.sup.108 is selected from C (including CH) or N.

(82) In another aspect, the metal complexes used in ETL contains, but not limit to the following general formula:

(83) ##STR00354##
wherein (O—N) or (N—N) is a bidentate ligand, having metal coordinated to atoms O, N or N, N; L.sup.101 is another ligand; k′ is an integer value from 1 to the maximum number of ligands that may be attached to the metal.

(84) In any above-mentioned compounds used in each layer of the OLED device, the hydrogen atoms can be partially or fully deuterated. Thus, any specifically listed substituent, such as, without limitation, methyl, phenyl, pyridyl, etc. encompasses undeuterated, partially deuterated, and fully deuterated versions thereof. Similarly, classes of substituents such as, without limitation, alkyl, aryl, cycloalkyl, heteroaryl, etc. also encompass undeuterated, partially deuterated, and fully deuterated versions thereof.

(85) In addition to and/or in combination with the materials disclosed herein, many hole injection materials, hole transporting materials, host materials, dopant materials, exiton/hole blocking layer materials, electron transporting and electron injecting materials may be used in an OLED. Non-limiting examples of the materials that may be used in an OLED in combination with materials disclosed herein are listed in Table 2 below. Table 1 lists non-limiting classes of materials, non-limiting examples of compounds for each class, and references that disclose the materials.

(86) TABLE-US-00002 TABLE 2 MATERIAL EXAMPLES OF MATERIAL PUBLICATIONS Hole injection materials Phthalocyanine and porphryin compounds embedded image Appl. Phys. Lett. 69, 2160 (1996) Starburst triarylamines embedded image J. Lumin. 72-74, 985 (1997) CF.sub.x Fluorohydrocarbon polymer embedded image Appl. Phys. Lett. 78, 673 (2001) Conducting polymers (e.g., PEDOT:PSS, polyaniline, polypthiophene) embedded image Synth. Met. 87, 171 (1997) WO2007002683 Phosphonic acid and sliane SAMs embedded image US20030162053 Triarylamine or polythiophene polymers with conductivity dopants 0embedded image EP1725079A1 embedded image embedded image Organic compounds with conductive inorganic compounds, such as molybdenum and tungsten oxides US20050123751 SID Symposium Digest, 37, 923 (2006) WO2009018009 n-type semiconducting organic complexes US20020158242 Metal organometallic complexes US20060240279 Cross-linkable compounds US20080220265 Polythiophene based polymers and copolymers embedded image WO 2011075644 EP2350216 Hole transporting materials Triarylamines (e.g., TPD, α-NPD) Appl. Phys. Lett. 51, 913 (1987) embedded image US5061569 embedded image EP650955 embedded image J. Mater. Chem. 3, 319 (1993) embedded image Appl. Phys. Lett. 90, 183503 (2007) embedded image Appl. Phys. Lett. 90, 183503 (2007) Triaylamine on spirofluorene core embedded image Synth. Met. 91, 209 (1997) Arylamine carbazole compounds 0embedded image Adv. Mater. 6, 677 (1994), US20080124572 Triarylamine with (di)benzothiophene/ (di)benzofuran embedded image US20070278938, US20080106190 US20110163302 Indolocarbazoles embedded image Synth. Met. 111, 421 (2000) Isoindole compounds embedded image Chem. Mater. 15, 3148 (2003) Metal carbene complexes embedded image US20080018221 Phosphorescent OLED host materials Red hosts Arylcarbazoles embedded image Appl. Phys. Lett. 78, 1622 (2001) Metal 8-hydroxyquinolates (eg., Alq.sub.3, BAlq) embedded image Nature 395, 151 (1998) embedded image US20060202194 embedded image WO2005014551 embedded image WO2006072002 Metal phenoxybenzothiazole compounds 0embedded image Appl. Phys. Lett. 90, 123509 (2007) Conjugated oligomers and polymers (e.g., polyfluorene) embedded image Org. Electron. 1, 15 (2000) Aromatic fused rings embedded image WO2009066779, WO2009066778, WO2009063833, US20090045731, US20090045730, WO2009008311, US20090008605, US20090009065 Zinc complexes embedded image WO2010056066 Chrysene based compounds embedded image WO2011086863 Green hosts Arylcarbazoles embedded image Appl. Phys. Lett. 78, 1622 (2001) embedded image US20030175553 embedded image WO2001039234 Aryltriphenylene compounds embedded image US20060280965 embedded image US20060280965 0embedded image WO2009021126 Poly-fused heteroaryl compounds embedded image US20090309488 US20090302743 US20100012931 Donor acceptor type molecules embedded image WO2008056746 embedded image WO2010107244 Aza-carbazole/ DBT/DBF embedded image JP2008074939 embedded image US20100187984 Polymers (e.g., PVK) embedded image Appl. Phys. Lett. 77, 2280 (2000) Spirofluorene compounds embedded image WO2004093207 Metal phenoxybenzooxazole compounds embedded image WO2005089025 embedded image WO2006132173 00embedded image JP200511610 Spirofluorene- carbazole compounds 01embedded image JP2007254297 02embedded image JP2007254297 Indolocabazoles 03embedded image WO2007063796 04embedded image WO2007063754 5-member ring electron deficient heterocycles (e.g., triazole, oxadiazole) 05embedded image J. Appl. Phys. 90, 5048 (2001) 06embedded image WO2004107822 Tetraphenylene complexes 07embedded image US20050112407 Metal phenoxypyridine compounds 08embedded image WO2005030900 Metal coordination complexes (e.g., Zn, Al with N{circumflex over ( )}N ligands) 09embedded image US20040137268, US20040137267 Blue hosts Arylcarbazoles 0embedded image Appl. Phys. Lett, 82, 2422 (2003) embedded image US20070190359 Dibenzothiophene/ Dibenzofuran- carbazole compounds embedded image WO2006114966, US20090167162 embedded image US20090167162 embedded image WO2009086028 embedded image US20090030202, US20090017330 embedded image US20100084966 Silicon aryl compounds embedded image US20050238919 embedded image WO2009003898 Silicon/Germanium aryl compounds embedded image EP2034538A Aryl benzoyl ester 0embedded image WO2006100298 Carbazole linked by non-conjugated groups embedded image US20040115476 Aza-carbazoles embedded image US20060121308 High triplet metal organometallic complex embedded image US7154114 Phosphorescent dopants Red dopants Heavy metal porphyrins (e.g., PtOEP) embedded image Nature 395, 151 (1998) Iridium(III) organometallic complexes embedded image Appl. Phys. Lett. 78, 1622 (2001) embedded image US2006835469 embedded image US2006835469 embedded image US20060202194 embedded image US20060202194 0embedded image US20070087321 embedded image US20080261076 US20100090591 embedded image US20070087321 embedded image Adv. Mater. 19, 739 (2007) embedded image WO2009100991 embedded image WO2008101842 embedded image US7232618 Platinum(II) organometallic complexes embedded image WO2003040257 embedded image US20070103060 Osminum(III) complexes embedded image Chem. Mater. 17, 3532 (2005) Ruthenium(II) complexes 0embedded image Adv. Mater. 17, 1059 (2005) Rhenium (I), (II), and (III) complexes embedded image US20050244673 Green dopants Iridium(III) organometallic complexes embedded image   and its derivatives Inorg. 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Experimental—Synthesis of Example Compounds

(87) Synthesis of Compound 3

(88) ##STR00527##

(89) H.sub.2O.sub.2 (30% aqueous solution, 8.96 ml, 88 mmol) was added dropwise to a mixture of dibenzo[b,d]thiophen-4-ylboronic acid (10 g, 43.8 mmol) in ethanol (120 ml) at room temperature. The mixture was stirred at ambient temperature for two hours. Upon evaporation of the ethanol, the reaction product was diluted with water and extracted with EtOAc (4×25 mL). The organic extract was washed with NaHCO.sub.3, dried and evaporated. The product was recrystallized from DCM/AcOEt/Hexane (2/1/7) to give a white solid (4.3 g, 49% yield).

(90) ##STR00528##

(91) 2-Methylquinolin-8-ol (1.590 g, 9.99 mmol) and triisopropoxyaluminum (2.040 g, 9.99 mmol) were dissolved in EtOH (80 ml). The mixture was refluxed for two hours under N.sub.2. The mixture was cooled down. To this mixture was added 2-methylquinolin-8-ol (1.590 g, 9.99 mmol) and dibenzo[b,d]thiophen-4-ol (2.0 g, 9.99 mmol) in 80 mL of EtOH. The mixture was then refluxed under N.sub.2 overnight, then it was cooled down to 50° C., filtered yellow solid, washed with EtOH to afford Compound 3 in the form of a greenish powder (4.3 g, 79% yield).

(92) Synthesis of Compound 31

(93) ##STR00529##

(94) Dibenzo[b,d]furan-4-ylboronic acid (6 g, 28.3 mmol), was dissolved in ethanol (60 ml), added H.sub.2O.sub.2 (30% aqueous solution, 8.67 ml, 85 mmol) and stirred at 60° C. for 2 h. Added 300 mL of water, extracted with EtOAc (3×40 mL), organic fractions were combined, filtered and evaporated. The solid residue was crystallized two times from DCM/hexane, providing dibenzo[b,d]furan-4-ol as colorless needles (3 g, 16.29 mmol, 57.6% yield).

(95) ##STR00530##

(96) 2-Methylquinolin-8-ol (1.800 g, 11.31 mmol) and triisopropoxyaluminum (2.310 g, 11.31 mmol) were dissolved in EtOH (75 ml), refluxed 2 h under N.sub.2. Then added 2-methylquinolin-8-ol (1.800 g, 11.31 mmol) and dibenzo[b,d]furan-4-ol (2.083 g, 11.31 mmol) in 75 mL of EtOH, refluxed overnight, cooled down, filtered yellow solid (4.1 g, 62% yield) of Compound 31.

(97) Synthesis of Compound 86

(98) ##STR00531##

(99) Dibenzo[b,d]furan-4-ylboronic acid (4.00 g, 18.87 mmol) and 1-bromo-4-methoxybenzene (5.29 g, 28.3 mmol) were dissolved in toluene (100 ml). Potassium carbonate (5.22 g, 37.7 mmol) in water (20 ml) was added. The reaction was bubbled with N.sub.2, and Pd(PPh.sub.3).sub.4 (0.436 g, 0.377 mmol) was then added. The reaction was degassed and heated to reflux overnight. The solution was cooled down. The organic layer was separated. The crude product was purified by column chromatography on silica gel, eluted with hexane/DCM 9/1 to 1/1 (v/v) gradient mixture to give a white solid (3.7 g, 72%).

(100) ##STR00532##

(101) 4-(4-Methoxyphenyl)dibenzo[b,d]furan (3.70 g, 13.49 mmol) and pyridinium hydrochloride (15.59 g, 135 mmol) were placed in the round-bottom flask with magnetic stirrer under N.sub.2 atm. The flask was placed in the oil bath at 220° C., cooled down to 120° C., added excess of water, and stirred for 1 h. The resulting product was extracted with ethyl acetate. The organic layer was washed with water several times. The solvent was evaporated. The crude product was purified by column chromatography on silica gel, eluted with hexane/ethyl acetate 1/1 (v/v) to provide of 2-Methylquinolin-8-ol (2.1 g, 60%).

(102) ##STR00533##

(103) 2-Methylquinolin-8-ol (0.734 g, 4.61 mmol) and triisopropoxyaluminum (0.942 g, 4.61 mmol) were suspended in EtOH (10 ml), heated to 100° C. for 2 h. A mixture of 2-methylquinolin-8-ol (0.734 g, 4.61 mmol) and 4-(dibenzo[b,d]furan-4-yl)phenol (1.200 g, 4.61 mmol) in EtOH (10 ml) was added as one portion to the hot reaction mixture, forming slightly cloudy solution. After 30 min of refluxing white solid precipitated. The solution was stirred overnight at 90° C. Compound 86 in yellow solid form was filtered off, washed with hexane and dried (2.3 g, 83%).

(104) Synthesis of Compound 157

(105) ##STR00534##

(106) (2,3-Dimethoxyphenyl)boronic acid (4.33 g, 23.82 mmol) and 3-iodopyridin-2-amine (5.24 g, 23.82 mmol) were suspended in THF (200 ml). Sodium carbonate (5.05 g, 47.6 mmol) in 50 mL of water was added. The reaction was bubbled with N.sub.2 for 30 min. Pd(PPh.sub.3).sub.4 catalyst (0.688 g, 0.595 mmol) was added. The reaction was warmed up to 80° C., stirred overnight under N.sub.2. The mixture was diluted with 80 mL of EtOAc, washed with NaCl saturated solution. The solvent was evaporated and the crude product was purified by column chromatography on silica gel, and eluted with hexane/EtOAc 1/1 (v/v) to provide a product of 3-(2,3-Dimethoxyphenyl)pyridin-2-amine as white solid material (3.8 g, 63% yield).

(107) ##STR00535##

(108) 3-(2,3-Dimethoxyphenyl)pyridin-2-amine (9.37 g, 40.7 mmol) was dissolved in the mixture of AcOH (120 ml) and 20 mL of THF, cooled in the ice bath. tert-Butyl nitrite (8.39 g, 73.2 mmol) in 20 mL of THF was added. The reaction was warmed up to RT. The solvent was evaporated to about half of the volume. The reaction was then diluted with brine, extracted with EtOAc (4×25 mL). The organic fractions were combined, washed with Na2CO3 aq., dried over Na.sub.2SO.sub.4 and evaporated 2/3 of solvent. Yellow crystals formed and the crystals were filtered off and dried. The remaining material was purified by chromatography on silica gel, eluted with hexane/EtOAc 1/1 (v/v), providing yellow solid of 8-Methoxybenzofuro[2,3-b]pyridine. Total yield was 4.2 g, 52%.

(109) ##STR00536##

(110) 8-Methoxybenzofuro[2,3-b]pyridine (5.00 g, 25.10 mmol) and pyridinium hydrochloride (14.50 g, 125 mmol) were immersed in the oil bath at 190° C. The reaction was heated for 5 h upon vigorous stirring. The mixture was cooled to 100° C. Water was added and the reaction was stirred overnight resulting in formation of grey solid. The grey solid was filtered, washed with a generous amount of water, then dried in a vacuum oven. The solid material was refluxed with 50 ml of DCM; then 50 ml of hexane was added. The mixture was refluxed and cooled down. The solid material was filtered and dried. The resulting product of 2-Methylquinolin-8-ol was obtained as grey solid. (4 g, 85% yield).

(111) ##STR00537##

(112) 2-Methylquinolin-8-ol (1.393 g, 8.75 mmol) and triisopropoxyaluminum (1.787 g, 8.75 mmol) were suspended together in 120 mL of abs. ethanol and heated to reflux upon vigorous stirring under nitrogen atmosphere. After 1 h, yellow slightly cloudy reaction mixture was filtered through celite, providing Solution A.

(113) A solution of 2-methylquinolin-8-ol (1.393 g, 8.75 mmol) and benzofuro[2,3-b]pyridin-8-ol (1.620 g, 8.75 mmol) in 50 mL of EtOH was prepared and called Solution B. Solution B was added to the solution A. The mixture was refluxed for 12 h. the solid was filtered to give Compound 157 (2.8 g, 5 mmol, 57%).

(114) Properties of Synthesized Materials:

(115) TABLE-US-00003 TABLE 3 Tg Compound Deposition Temperature, ° C. ° C. Compound 31 200 108 Compound 3 240 120 Compound 157 210 115 Compound 86 265 123 Comparative Compound 200 92

(116) As one can see, synthesized compounds have significantly better (higher) glass transition temperature (Tg) than the Comparative Compound while having deposition temperatures low enough for VTE process.

Device Examples

(117) All example devices were fabricated by high vacuum (<10.sup.−7 Torr) thermal evaporation. The anode electrode is 1200 Å of indium tin oxide (ITO). The cathode consisted of 10 Å of LiF followed by 1,000 Å of Al. All devices are encapsulated with a glass lid sealed with an epoxy resin in a nitrogen glove box (<1 ppm of H.sub.2O and O.sub.2) immediately after fabrication, and a moisture getter was incorporated inside the package.

(118) Compounds were tested in two device structures: Structure 1 and Structure 2. The compounds used in device fabrication have the following chemical structures:

(119) ##STR00538##

(120) Device Structure 1 (the Compound as Host):

(121) The organic stack of the device consisted of sequentially, from the ITO surface, 100 Å of Compound HIL 1 as the hole injection layer (HIL), 400 Å of 4,4′-bis[N-(1-naphthyl)-N-phenylamino]biphenyl (NPD) as the hole transporting layer (HTL), 300 Å of the invention compound as host doped with Stability dopant and Red emitter in a ratio 87:10:3 forming the emissive layer (EML), and 550 Å of Alq.sub.3 (tris-8-hydroxyquinoline aluminum) as the electron transporting layer (ETL). Comparative Examples with Comparative Compound were fabricated similarly to the Device Examples except that the Comparative Compound was used as the host in the EML.

(122) Device Structure 2 (Compound as Host and/or BL):

(123) The organic stack of the device consisted of sequentially, from the ITO surface, 100 Å of Compound HIL 1 as the HIL, 400 Å of NPD as the HTL, 300 Å of the invention compound as host doped with Red emitter in a ratio 91:9 forming the EML, 100 Å of Compound 31 or Comparative Compound as hole Blocking Layer (BL), 450 Å of Alq.sub.3 (tris-8-hydroxyquinoline aluminum) as the ETL. Comparative Examples with Comparative Compound was fabricated similarly to the Device Examples except that the Comparative Compound was used as the host in the EML.

(124) The example devices were evaluated and their performance data are summarized in Tables 4 and 5 below.

(125) TABLE-US-00004 TABLE 4 Device Performances of Compound 157 vs. Comparative Compound in Device Structure 1 At 1,000 nits 1931 CIE Voltage LE EQE PE CIE CIE (relative (relative (relative (relative Host x y units) units) units) units) Com- 0.667 0.333 0.90 1.28 1.30 1.42 pound 157 Com- 0.663 0.336 1   1    1    1    parative Com- pound

(126) Comparison of Compound 157 and Comparative Compound in Device Structure 1 configuration shows similar CIE color coordinates but Compound 157 exhibited surprisingly improved voltage, luminous efficiency (LE), external quantum efficiency (EQE) and power efficiency (PE).

(127) TABLE-US-00005 TABLE 5 Device performances of Compound 31 vs. Comparative Compound in Device Structure 2 At 1,000 nits EQE PE 1931 CIE Voltage LE (rela- (rela- CIE CIE (relative (relative tive tive Host BL x y units) units) units) units) Comp. Comp. 0.670 0.327 1 1 1 1 Com- Com- pound pound Cmpd. Comp. 0.672 0.327 0.92 1.04 1.03 1.14 31 Com- pound Cmpd. Cmpd. 0.672 0.328 0.90 1.04 1.02 1.18 31 31 Comp. Comp. 0.674 0.326 0.98 1 1.03 1.05 3 Com- pound Comp. Comp. 0.672 0.327 0.91 1.04 1.03 1.15 86 Com- pound

(128) Comparison of Compounds 3, 31, and 86 and Comparative Compound in Device Structure 2 demonstrates same color coordinates with improved voltage, EQE and PE of the device. Using Compound 31 as both the host and BL some additional improvement in voltage and PE. This suggests that the inventive compounds are suitable to be used as BL in combination with being used as the host material.

(129) Based on the experimental device data shown above, the inventors found that replacement of biphenyl fragment of the host molecule by DBT- or DBF-containing fragment improved such important parameters of the device as voltage, EQE, and power efficiency. Improvement of other important parameter of OLED material as Tg was also observed.

(130) It is understood that the various embodiments described herein are by way of example only, and are not intended to limit the scope of the invention. For example, many of the materials and structures described herein may be substituted with other materials and structures without deviating from the spirit of the invention. The present invention as claimed may therefore include variations from the particular examples and preferred embodiments described herein, as will be apparent to one of skill in the art. It is understood that various theories as to why the invention works are not intended to be limiting.