Barrier forming apparatus
09732612 · 2017-08-15
Inventors
Cpc classification
E21D9/065
FIXED CONSTRUCTIONS
E21D9/0671
FIXED CONSTRUCTIONS
E21D9/06
FIXED CONSTRUCTIONS
International classification
Abstract
A barrier forming apparatus for forming a barrier between an exposed tunnel face (107) and a tunnel boring machine (100), the barrier being formed by the application to the tunnel face of a barrier mixture comprising two highly reactive first and second components. The barrier forming apparatus (10) includes a first reservoir (11) for storing the first component, a second reservoir (12) for storing the second component, and a plurality of applicators (13, 14 and 15). The barrier forming apparatus (10) also includes a third reservoir (56) that is used to store a clearing fluid and a piston flow divider (58) having an inlet (59) and three chambers having respective outlets, (61, 62 and 63) that are in fluid communication with a respective applicator (13, 14 and 15). The applicators are maintained in a state of readiness by a regular supply of clearing fluid passing there through.
Claims
1. A barrier forming apparatus for forming a barrier between an exposed tunnel face and a tunnel boring machine, the barrier being formed by the application to the tunnel face of a barrier mixture comprising two highly reactive first and second components, said barrier forming apparatus including: a first reservoir for storing the first component; a second reservoir for storing the second component; an applicator having an applicator outlet and an applicator inlet; a mixing chamber having a first port that is in fluid communication with said first reservoir, a second port that is in fluid communication with said second reservoir and a third port that is in fluid communication with said applicator inlet; clearing means that is adapted to expel residue barrier mixture contained in said applicator and said mixing chamber through said applicator, including a third reservoir for storing a clearing fluid, said third reservoir being in fluid communication with said applicator, and supply means for providing a regular flow of the clearing fluid to said applicator, and control means having monitoring means for monitoring the resistance to the flow of the clearing fluid through said applicator outlet, and actuation means for actuating the production of the barrier mixture in said mixing chamber and its subsequent disbursement by said applicator, whereby production of the barrier mixture may occur if there is no resistance to the flow of clearing fluid passing through said applicator outlet or the level of resistance does not exceed a predetermined limit.
2. A barrier forming apparatus as claimed in claim 1, wherein said third reservoir is also in fluid communication with said first and said second ports of said mixing chamber and whereby in use clearing fluid may enter said mixing chamber via said ports by an alternative path, or paths, to that used to provide a regular supply of the clearing fluid to said applicator.
3. A barrier forming apparatus as claimed in claim 2, wherein said supply means includes a pump and wherein said pump is used to supply clearing fluid to said mixing chamber via said first and second paths.
4. A barrier forming apparatus as claimed in claim 3, wherein said control means also controls the quantity of barrier mixture that is produced and shall initiate clearing of said mixing chamber and said applicator upon termination of the production of the barrier mixture.
5. A barrier forming apparatus for forming a barrier between an exposed tunnel face and a tunnel boring machine, the barrier being formed by the application to the tunnel face of a barrier mixture comprising two highly reactive first and second components, said barrier forming apparatus including: a first reservoir for storing the first component; a second reservoir for storing the second component; an applicator having an applicator outlet and an applicator inlet; a mixing chamber having a first port that is in fluid communication with said first reservoir, a second port that is in fluid communication with said second reservoir and a third port that is in fluid communication with said applicator inlet; clearing means that is adapted to expel residue barrier mixture contained in said applicator and said mixing chamber through said applicator, including a third reservoir for storing a clearing fluid that is in fluid communication with said first and said second ports via respective first and second paths, said third reservoir being also in fluid communication with said applicator via a third path and whereby said clearing means includes supply means for providing a regular supply of the clearing fluid to said applicator via said third path, and control means having monitoring means for monitoring the resistance to the flow of the clearing fluid through said applicator outlet, and actuation means for actuating the production of the barrier mixture in said mixing chamber and its subsequent disbursement by said applicator, whereby production of the barrier mixture may occur if there is no resistance to the flow of clearing fluid passing through said applicator outlet or the level of resistance does not exceed a predetermined limit.
6. A barrier forming apparatus as claimed in claim 5, wherein said supply means includes a pump and wherein said pump is used to supply clearing fluid to said mixing chamber via said first and second paths.
7. A barrier forming apparatus as claimed in claim 6, wherein said control means also controls the quantity of barrier mixture that is produced and shall initiate clearing of said mixing chamber and said applicator upon termination of the production of the barrier mixture.
8. A barrier forming apparatus for forming a barrier between an exposed tunnel face and a tunnel boring machine, the barrier being formed by the application to the tunnel face of a barrier mixture comprising two highly reactive first and second components, said barrier forming apparatus including: a first reservoir for storing the first component; a second reservoir for storing the second component; a plurality of applicators each having an applicator outlet and an applicator inlet; a plurality of mixing chambers each having a first port that is in fluid communication with said first reservoir, a second port that is in fluid communication with said second reservoir and a third port that is in fluid communication with a respective one of said applicator inlets; clearing means that is adapted to expel residue barrier mixture contained in said applicators and said mixing chambers through said applicators, including a third reservoir for storing a clearing fluid, said third reservoir being in fluid communication with each of said applicators, and supply means for supplying a regular flow of the clearing fluid to each of said applicators; control means having monitoring means for monitoring the resistance to the flow of the clearing fluid through said applicator outlets, and actuation means for actuating the production of the barrier mixture in said mixing chambers and its subsequent disbursement by said applicators, whereby the production of barrier mixture in any one of said mixing chambers may occur if there is no resistance to the flow of clearing fluid passing through said applicator in fluid communication with said mixing chamber, or the level of resistance does not exceed a predetermined limit.
9. A barrier forming apparatus for forming a barrier between an exposed tunnel face and a tunnel boring machine, the barrier being formed by the application to the surface of a barrier mixture comprising two highly reactive first and second components, said barrier forming apparatus including: a first reservoir for storing the first component; a second reservoir for storing the second component; a plurality of applicators each having an applicator outlet and an applicator inlet; a plurality of mixing chambers each having a first port that is in fluid communication with said first reservoir, a second port that is in fluid communication with said second reservoir and a third port that is in fluid communication with a respective one of said applicator inlets; clearing means that is adapted to expel residue barrier mixture contained in said applicators and said mixing chambers through said applicators, including a third reservoir for storing a clearing fluid, said third reservoir being in fluid communication with each of said applicators, and supply means for supplying a regular flow of the clearing fluid to each of said applicators; control means having monitoring means for the sequential monitoring of resistance to the flow of the clearing fluid through each of said applicator outlets, and actuation means for actuating the production of the barrier mixture in said mixing chambers in sequential order and its subsequent disbursement by said applicators and the clearing of barrier mixture from said mixing chambers and said applicators immediately the supply of reagents to a mixing chamber is terminated, and whereby the production of barrier mixture in any one of said mixing chambers may occur if there is no resistance to the flow of clearing fluid passing through said applicator in fluid communication with said mixing chamber, or the level of resistance does not exceed a predetermined limit.
10. A tunnel boring machine of the type having a forwardly located, rotating cutting wheel, followed by a main bearing, a thrust system and various trailing support mechanisms, said tunnel boring machine also having a barrier forming apparatus for forming a barrier between an exposed tunnel face and the tunnel boring machine adjacent the machine, the barrier being formed by the application to the surface of a barrier mixture comprising two highly reactive first and second components, said tunnel boring machine including: a first reservoir for storing the first component; a second reservoir for storing the second component; an applicator having an applicator outlet and an applicator inlet; a mixing chamber having a first port that is in fluid communication with said first reservoir, a second port that is in fluid communication with said second reservoir and a third port that is in fluid communication with said applicator inlet; clearing means that is adapted to expel residue barrier mixture contained in said applicator and said mixing chamber through said applicator, including a third reservoir for storing a clearing fluid, said third reservoir being in fluid communication with said applicator, and supply means for providing a regular flow of the clearing fluid to said applicator, and control means having monitoring means for monitoring the resistance to the flow of the clearing fluid through said applicator outlet, and actuation means for actuating the production of the barrier mixture in said mixing chamber and its subsequent disbursement by said applicator, whereby production of the barrier mixture may occur if there is no resistance to the flow of clearing fluid passing through said applicator outlet or the level of resistance does not exceed a predetermined limit.
Description
(1) In order that this invention may be more readily understood and put into practical effect, reference will now be made to the accompanying drawings which illustrate a preferred embodiment of the invention and wherein:
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(11) The barrier forming apparatus 10 includes a first reservoir 11 for storing the first component, a second reservoir 12 for storing the second component, and a plurality of applicators which may be arranged in one or more rows. For simplicity,
(12) The reservoir 11 includes an inlet 16 and an outlet 17. The inlet 16 and outlet 17 are connected to one another by a house line 18 and whereby there is provided a pump 19 that is capable of providing a continuous flow of the first component through the hose line 18 from the outlet 16 to the inlet 17.
(13) The reservoir 12 includes an inlet 21 and an outlet 22. The inlet 21 and outlet 22 are connected to one another by a house line 23 and whereby there is provided a pump 24 that is capable of providing a continuous flow of the second component through the hose line 23 from the outlet 22 to the inlet 21.
(14) The hose line 18 is connected to both a first inlet and a first outlet of each of three direction control valves 26, 27 and 28 such that when each of the control valves is in an “inoperative state”, as shown in
(15) The hose line 23 is connected to both a first inlet and a first outlet of each of three direction control valves 31, 32 and 33 such that when each of the control valves is in an “inoperative state”, as shown in
(16) The barrier forming apparatus 10 also includes three mixing chambers 36, 37 and 38 each having a first and second inlet and an outlet. Each outlet is connected via a hose line 41, 42 and 43 to a respective inlet of one of the three applicators 13, 14 and 15.
(17) The first inlet of each of the three mixing chambers 36, 37 and 38 is connected to a respective second outlet of one of the three direction control valves 26, 27 and 28 via a hose line 46, 47 and 48.
(18) The second inlet of each of the three mixing chambers 36, 37 and 38 is connected to a respective second outlet of one of the three directional control valves 31, 32 and 33 via a hose line 51, 52 and 53.
(19) The barrier forming apparatus 10 also includes a third reservoir 56, having an outlet 57. The third reservoir 57 is used to store a clearing fluid that is known not to react with the first and second components, such as a suitable oil, and which preferably will not assist in the erosion and/or degradation of the exposed tunnel face as loose earth could block the outlet of one or more of the applicators.
(20) The barrier forming apparatus 10 also includes a piston flow divider 58 having an inlet 59 and three chambers having respective outlets, 61, 62 and 63. The inlet 59 is connected to the third reservoir 56 by a hose line 64, and whereby a pump 65, that is connected both to the inlet 57 and the hose line 64, is used to provide a continuous supply of clearing fluid to the inlet 59 of the piston flow divider 58.
(21) There are also provided two branch hose lines 66 and 67 that are each in fluid communication with hose line 64 and along which clearing fluid may flow. The hose line 66 is connected to both a first inlet and a first outlet of each of three direction control valves 71, 72 and 73 such that when each of the control valves is in an “inoperative state”, as shown in
(22) The hose line 67 is connected to both a first inlet and a first outlet of each of three direction control valves 76, 77 and 78 such that when each of the control valves is in an “inoperative state”, as shown in
(23) Each of the direction control valves 31, 32 and 33 have a second inlet that is connected to a second outlet of a respective one of the direction control valves 71, 72 and 73. Each of the direction control valves 31, 32 and 33 are also provided with a second outlet which is connected to a first inlet of a respective one of the mixing chambers 36, 37 and 38.
(24) Each of the direction control valves 26, 27 and 28 have a second inlet that is connected to a second outlet of a respective one of the direction control valves 76, 77 and 78. Each of the direction control valves 26, 27 and 28 are also provided with a second outlet which is connected to a second inlet of a respective one of the mixing chambers 36, 37 and 38.
(25) The outlets 61, 62 and 63 of the piston flow divider 58 are connected to hose lines 41, 42 and 43 respectively by hose lines 83, 82 and 81. Further there are provided sensors 86, 87 and 88 contained in hose lines 41, 42 and 43 respectively for determining the pressure of the clearing fluid flowing through said line.
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(27) The cutter head 101 is supported by a main bearing located behind the cutter head.
(28) The cutter head 101 is moved progressively forward by a thrust system 103 and is supported in its operative position by various trailing support mechanisms 104.
(29) The tunnel boring machine 100 also includes a shield 102 that forms a protective shroud around the main bearing and the thrust system 103.
(30) The cutter head 101 is adapted to cut a tunnel diameter that is larger than the normal tunnel diameter. The larger over bored tunnel diameter provides increased annular clearances 106 between the shield 102 and the excavated tunnel profile 107.
(31) The tunnel boring machine 100 also includes a barrier forming apparatus 10, as previously described with reference to
(32) The outlet of each of the applicators 13, 14 and 15 is aligned with an opening formed in the shield 102 and whereby the applicators are adapted to apply the barrier mixture to the excavated tunnel profile situated nearby. The applicators may be arranged in one or more rows and may be located on the top and on the sides of the tunnel boring machine.
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(34) The apparatus 10 has been designed such that a continuous supply of clearing fluid, drawn from the third reservoir 56, is conveyed along hose line 64 under pressures up to 300 bar, by pump 65, to the inlet 59 of the piston flow divider 58. The piston flow divider 58 in turn repeatedly diverts the supply of clearing fluid between one of three chambers 61, 62 or 63 thereby creating pulses of clearing fluid that flow along hose lines 81, 82 and 83 and eventually to be discharged through the outlet of respective applicators 13, 14 and 15.
(35) The pressure caused by these pulses of clearing fluid flowing through hose lines 41, 42 and 43 are continually measured by sensors 86, 87 and 88 respectively, and wherein these measurements are monitored by control means, not shown. In doing so it is possible to determine whether the applicator is free of obstructions, as might be indicated by pressure that does not exceed a predetermined level, and therefore is indicative that the applicator is available to be used to disburse the barrier mixture.
(36) It will also be appreciated that the control means upon receiving information concerning a build up of pressure in a hose line, possibly caused by a decrease in the volume of the void between the shield of the tunnel boring machine and the exposed tunnel face, may in some embodiments trigger the actuation means thereby initiating the mixing of the two components and the eventual discharge of the resulting barrier mixture from an associated applicator.
(37) The sensors 86, 87 and 88 are also used to measure the resistance to the flow of barrier mixture through hose lines 41, 42 and 43, as might be caused by a build up of barrier mixture in the vicinity of the outlet of the applicator to which said line is attached, and wherein these measurements are conveyed to the control means which has been pre-programmed to terminate the production of barrier mixture in the mixing chamber that is in fluid communication with the applicator and to initiate the clearing of residue barrier mixture from the mixing chamber and the applicator.
(38) Alternatively, the production of barrier mixture may be time dependent and whereby after a predetermined time period has elapsed production of barrier mixture will cease and clearing of residue barrier mixture from the mixing chamber and associated applicator will occur.
(39) Depending upon the prevailing circumstances, the control means may also initiate production of barrier mixture in another one of the mixing chambers and the discharge of the barrier mixture through the applicator that is in fluid communication with said mixing chamber.
(40) By way of example,
(41) To facilitate the production of the barrier mixture the state of direction control valves 26 and 31 have both been altered so as to redirect the flow of the first and second components into the mixing chamber 36.
(42) With reference to
(43) Similarly, the status of the direction control valve 31 has been altered such that the flow of the second component entering the valve's first inlet is diverted to the second outlet which is in fluid communication with the second inlet of the mixing chamber 36. As a consequence the mixing chamber 36 is provided with a continuous supply of the second component, and, due to the altered state of the valve 31, the supply of the second component to directional control valves 32 and 33 has temporarily been discontinued.
(44) Meanwhile the piston flow divider 58 continues to direct pulses of clearing fluid through applicators 13, 14 and 15, thereby maintaining applicators 14 and 15 clear of obstructions and available for use when required.
(45) After a predetermined time period, or when the pressure of barrier mixture flowing along hose line 41 reaches a predetermined level, or a predetermined volume of barrier mixture has been dispensed, the control means shall terminate the production of barrier mixture in mixing chamber 36 by altering the state of direction control valves 26 and 31 such that they return to their preproduction state whereby the flow of components there through passes from the valve inlet to the first valve outlet, as illustrated in
(46) As was the case with the operation of applicator 13, the status of the direction control valve 27 has been altered such that the flow of the first component entering the valve is diverted to the second outlet which is in fluid communication with the first inlet of the mixing chamber 37.
(47) Similarly, the status of the direction control valve 32 has been altered such that the flow of the second component entering the valve is diverted to the second outlet which is in fluid communication with the second inlet of the mixing chamber 37.
(48) Simultaneously, the status of direction control valves 71 and 76 are altered so as to permit the flow of clearing fluid into the mixing chamber 36.
(49) With reference to
(50) Similarly, the status of the direction control valve 76 has been altered such that the flow of the clearing fluid entering the valve is diverted to the second outlet which is in fluid communication with the second inlet and second outlet of the direction control valve 26, thereby permitting the clearing fluid to flow into the mixing chamber 36 via the chamber's first inlet.
(51) The clearing fluid entering the mixing chamber 36 is used to flush any residue barrier mixture contained in the chamber through the chamber's outlet and eventually out through the outlet of applicator 13 via hose line 41, and thereby also expunging from the hose line 41 and the applicator 13 any residue barrier mixture contained therein.
(52) It is envisaged that the flushing of mixing chamber 36 and applicator 13 will continue for a predetermined period of time after which the status of direction control valves 71 and 76 will be altered such that they return to their pre-flushing state and thereby prevent further flow of clearing fluid into the mixing chamber 36. In particular, clearing fluid entering the valve 71 will be diverted to the first outlet. Similarly, clearing fluid entering the valve 76 will be diverted to the first outlet.
(53) After a predetermined time period, or when the pressure of barrier mixture flowing along hose line 42 reaches a predetermined level, or a predetermined volume of barrier mixture has been dispensed, the control means shall terminate the production of barrier mixture in mixing chamber 37 by altering the state of direction control valves 27 and 32 such that they return to their preproduction state whereby the flow of components there through passes from the valve inlet to the first valve outlet, as illustrated in
(54) As was the case with the operation of applicator 14, the status of the direction control valve 28 has been altered such that the flow of the first component entering the valve is diverted to the second outlet which is in fluid communication with the first inlet of the mixing chamber 38.
(55) Similarly, the status of the direction control valve 33 has been altered such that the flow of the second component entering the valve is diverted to the second outlet which is in fluid communication with the second inlet of the mixing chamber 38.
(56) Simultaneously, the status of direction control valves 72 and 77 are altered so as to permit the flow of clearing fluid into the mixing chamber 37.
(57) With reference to
(58) Similarly, the status of the direction control valve 77 has been altered such that the flow of the clearing fluid entering the valve is diverted to the second outlet which is in fluid communication with the second inlet and second outlet of the direction control valve 27, thereby permitting the clearing fluid to flow into the mixing chamber 37 via the chamber's first inlet.
(59) The clearing fluid entering the mixing chamber 37 is used to flush any residue barrier mixture contained in the chamber through the chamber's outlet and eventually out through the outlet of applicator 14 via hose line 42, and thereby also expunging from the hose line 42 and the applicator 14 any residue barrier mixture contained therein.
(60) It is envisaged that the flushing of mixing chamber 37 and applicator 14 will continue for a predetermined period of time after which the status of direction control valves 72 and 77 will be altered so as to prevent the flow of clearing fluid into the mixing chamber 37. In particular, clearing fluid entering the valve 72 will be diverted to the first outlet. Similarly, clearing fluid entering the valve 77 will be diverted to the first outlet.
(61) After a predetermined time period, or when the pressure of barrier mixture flowing along hose line 43 reaches a predetermined level, or a predetermined volume of barrier mixture has been dispensed, the control means shall terminate the production of barrier mixture in mixing chamber 38 by altering the state of direction control valves 28 and 33 such that they return to their preproduction state whereby the flow of components there through passes from the valve inlet to the first valve outlet, as illustrated in
(62) As was the case with the operation of applicator 15, the status of the direction control valve 26 has been altered such that the flow of the first component entering the valve is diverted to the second outlet which is in fluid communication with the first inlet of the mixing chamber 36.
(63) Similarly, the status of the direction control valve 31 has been altered such that the flow of the second component entering the valve is diverted to the second outlet which is in fluid communication with the second inlet of the mixing chamber 36.
(64) Simultaneously, the status of direction control valves 73 and 78 are altered so as to permit the flow of clearing fluid into the mixing chamber 38.
(65) With reference to
(66) Similarly, the status of the direction control valve 78 has been altered such that the flow of the clearing fluid entering the valve is diverted to the second outlet which is in fluid communication with the second inlet and second outlet of the direction control valve 28, thereby permitting the clearing fluid to flow into the mixing chamber 38 via the chamber's first inlet.
(67) The clearing fluid entering the mixing chamber 38 is used to flush any residue barrier mixture contained in the chamber through the chamber's outlet and eventually out through the outlet of applicator 15 via hose line 43, and thereby also expunging from the hose line 43 and the applicator 15 any residue barrier mixture contained therein.
(68) It is envisaged that the flushing of mixing chamber 38 and applicator 15 will continue for a predetermined period of time after which the status of direction control valves 73 and 78 will be altered so as to prevent the flow of clearing fluid into the mixing chamber 38. In particular, clearing fluid entering the valve 73 will be diverted to the first outlet. Similarly, clearing fluid entering the valve 78 will be diverted to the first outlet.
(69) However, if after applicator 15 has completed the disbursement of barrier mixture it is determined that there is no need to employ applicator 13 to disburse additional barrier mixture, then after the mixing chamber 38 and applicator 15 have been flushed with clearing fluid, the barrier forming apparatus may revert to the state as depicted in
(70) It will be appreciated that the short pulses of clearing fluid assist in maintaining the applicators ready for use and help prevent the applicators from becoming blocked by the ingress of the fast curing barrier mixture as it expands to form a barrier in the vicinity of the applicators.
(71) Further, monitoring the pressure of the pulses of clearing fluid adjacent the applicator outlet enables users to better determine the condition of the ground in the vicinity of the applicator outlet and thereby commence disbursement of the barrier mixture before changes in geological conditions might otherwise prevent, or severely inhibit, the disbursement of the barrier mixture and the construction of a protective barrier. A worsening of conditions in the vicinity of the applicator may be reflected by a build up in the pressure of the clearing fluid exiting the applicator outlet.
(72) It will also be appreciated that the use of short pulses of clearing fluid delivered under very high pressure, economically and efficiently delivers small quantities of sacrificial clearing fluid therefore maintaining all applicators clear of blockages.
(73) It will also be appreciated that the barrier forming apparatus described above requires only one pump to supply each component to all of the mixing chambers and as a consequence it is very efficient.
(74) It will of course be realised that while the foregoing description has been given by way of example of this invention, all other modifications and variations thereto as would be apparent to persons skilled in the art are deemed to fall within the broad scope and ambit of this invention as herein defined in the appended claims.