Avoiding internal switching loss in soft switching cascode structure device
09735238 · 2017-08-15
Assignee
Inventors
- Xiucheng Huang (Blacksburg, VA, US)
- Weijing Du (Blacksburg, VA, US)
- Qiang Li (Blacksburg, VA)
- Fred C. Lee (Blacksburg, VA)
Cpc classification
H02M3/158
ELECTRICITY
H01L29/20
ELECTRICITY
H02M1/0058
ELECTRICITY
H01L29/7828
ELECTRICITY
H03K17/567
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
G05F1/00
PHYSICS
H01L29/16
ELECTRICITY
H01L29/20
ELECTRICITY
H03K17/10
ELECTRICITY
Abstract
In a cascode switching device, avalanche breakdown of a control transistor and loss of soft switching or zero voltage switching in a high voltage normally-on depletion mode transistor having a negative switching threshold voltage and the corresponding losses are avoided by providing additional capacitance in parallel with a parallel connection of drain-source parasitic capacitance of the control transistor and gate-source parasitic capacitance of the high voltage, normally-on transistor to form a capacitive voltage divider with the drain-source parasitic capacitance of the high voltage, normally-on transistor such that the avalanche breakdown voltage of the control transistor cannot be reached. The increased capacitance also assures that the drain source parasitic capacitance of the high voltage, normally-on transistor is fully discharged before internal turn-on can occur.
Claims
1. A cascode switching device including: a high voltage, normally-on transistor formed of silicon carbide or a nitride of a Group III material, said high voltage, normally-on transistor having a switching threshold voltage, a drain-source parasitic capacitance, a gate-source parasitic capacitance and a gate-drain parasitic capacitance; a control transistor for controlling conduction of said high voltage, normally-on transistor, said control transistor having an avalanche breakdown threshold voltage, a drain-source parasitic capacitance, a gate-source parasitic capacitance and a gate-drain parasitic capacitance; and a charge balancing capacitor directly and continuously connected to a first node connecting a source terminal of said high voltage, normally-on transistor and a drain terminal of said control transistor, the first node to be in series with said drain-source parasitic capacitance of said high voltage normally-on transistor, the charge balancing capacitor being directly and continuously connected to a second node connecting a source terminal of said control transistor and a gate terminal of said high voltage, normally on transistor, the charge balancing capacitor further directly connected in parallel with a parallel connection of said gate-source parasitic capacitance of said high voltage, normally-on transistor and said drain-source parasitic capacitance of said control transistor to form a capacitive voltage divider, said charge balancing capacitor having a value such that: a voltage on said drain-source parasitic capacitance of said control transistor cannot reach said avalanche breakdown threshold voltage when said drain-source parasitic capacitance of said high voltage, normally-on transistor is charged when said high voltage, normally-on transistor is turned off; and when a voltage across said capacitive voltage divider is reduced, said drain-source parasitic capacitance of said high voltage, normally-on transistor is fully discharged when the voltage on said drain-source parasitic capacitance of said control transistor is reduced to said switching threshold voltage of said high voltage, normally-on transistor, whereby said high voltage, normally-on transistor is switched to a conductive state with near-zero voltage applied across the drain and the source terminals of said high voltage, normally-on transistor.
2. The cascode switching device as recited in claim 1, wherein a sum of capacitances of said charge balancing capacitor and said parallel connection of said gate-source parasitic capacitance of said high voltage, normally-on transistor and said drain-source parasitic capacitance of said control transistor is approximately equal to or greater than said drain-source parasitic capacitance of said high voltage, normally-on transistor.
3. The cascode switching device as recited in claim 1, wherein said high voltage, normally-on transistor is formed of silicon carbide.
4. The cascode switching device as recited in claim 1, wherein said high voltage, normally-on transistor is formed of gallium nitride.
5. The cascode switching device as recited in claim 1, wherein said high voltage, normally-on transistor is a depletion mode, high electron mobility transistor.
6. The cascode switching device as recited in claim 1, wherein said control transistor is a silicon MOSFET.
7. A power converter including a cascode switching device wherein said cascode switching device comprises: a high voltage, normally-on transistor formed of silicon carbide or a nitride of a Group III material, said high voltage, normally-on transistor having a drain-source parasitic capacitance, a gate-source parasitic capacitance and a gate-drain parasitic capacitance; a control transistor for controlling conduction of said high voltage, normally-on transistor, said control transistor having an avalanche breakdown threshold voltage, a drain-source parasitic capacitance, a gate-source parasitic capacitance and a gate-drain parasitic capacitance; and a charge balancing capacitor directly and continuously connected to a first node connecting a source terminal of said high voltage, normally-on transistor and a drain terminal of said control transistor, the first node to be in series with said drain-source parasitic capacitance of said high voltage normally-on transistor, the charge balancing capacitor directly and continuously connected to a second node connecting a source terminal of said control transistor and a gate terminal of said high voltage, normally on transistor, the charge balancing capacitor further directly connected in parallel with a parallel connection of said gate-source parasitic capacitance of said high voltage, normally-on transistor and said drain-source parasitic capacitance of said control transistor to form a capacitive voltage divider, said charge balancing capacitor having a value such that: a voltage on said gate-source parasitic capacitance of said control transistor cannot reach said avalanche breakdown threshold voltage when said drain-source parasitic capacitance of said high voltage, normally-on transistor is charged when said high voltage, normally-on transistor is turned off; and when said drain-source parasitic capacitance of said high voltage, normally-on transistor is fully discharged when the voltage on said drain-source parasitic capacitance of said control transistor is reduced to said switching threshold voltage of said high voltage, normally-on transistor, whereby said high voltage, normally-on transistor is switched to a conductive state with near-zero voltage applied across the drain and the source terminals of said high voltage, normally-on transistor.
8. The power converter as recited in claim 7, wherein a sum of capacitances of said charge balancing capacitor and said parallel connection of said gate-source parasitic capacitance of said high voltage, normally-on transistor and said drain-source parasitic capacitance of said control transistor is approximately equal to or greater than said drain-source parasitic capacitance of said high voltage, normally-on transistor.
9. The power converter as recited in claim 7, wherein said high voltage, normally-on transistor is formed of silicon carbide.
10. The power converter as recited in claim 7, wherein said high voltage, normally-on transistor is formed of gallium nitride.
11. The power converter as recited in claim 7, wherein said high voltage, normally-on transistor is a depletion mode, high electron mobility transistor.
12. The power converter as recited in claim 7, wherein said control transistor is a silicon MOSFET.
13. The power converter as recited in claim 7, wherein said power converter is a boost power converter.
14. A method of operating a cascode switching device comprising: a high voltage normally-on transistor having a drain-source parasitic capacitance, a gate-source parasitic capacitance and a gate-drain parasitic capacitance; a charge balancing capacitor; and a control transistor having a drain-source parasitic capacitance, agate-source parasitic capacitance and a gate-drain parasitic capacitance and exhibiting an avalanche breakdown voltage threshold, a source terminal of said high voltage, normally-on transistor being connected to a drain terminal of said control transistor such that said drain-source parasitic capacitance of said high-voltage, normally-on transistor is connected in series with said drain-source capacitance of said control transistor and said charge balancing capacitor connected in parallel with said drain-source parasitic capacitance of said control transistor and said gate-source parasitic capacitance of said control transistor forming a capacitive voltage divider therewith, said method including steps of: applying a switching signal to the control transistor to charge the drain-source parasitic capacitance of said control transistor and said charge balancing capacitor connected in parallel with said drain-source parasitic capacitance of said control transistor to a voltage above a switching threshold of the high voltage, normally-on transistor; charging said drain-source parasitic capacitance of said high voltage, normally-on transistor in series with said charge balancing capacitor and said drain-source parasitic capacitance of said control transistor to an operating voltage that produces a voltage less than said avalanche breakdown threshold on said parallel connection of said drain-source parasitic capacitance of said control transistor and said charge balancing capacitor; discharging said drain-source parasitic capacitance of said high voltage, normally-on transistor to zero volts; and maintaining a voltage on said drain-source parasitic capacitance of said control transistor and said charge balancing capacitor at or above said switching threshold of said high-voltage, normally-on transistor with charge on said charge balancing capacitor and said drain-source parasitic capacitance until said step of discharging said source-drain parasitic capacitance of said high voltage, normally-on transistor to zero volts is complete, whereby zero voltage switching of said high voltage, normally-on transistor is achieved.
15. The method as recited in claim 14, wherein said discharging step is performed using a resonant current.
16. The method as recited in claim 14, wherein said discharging step is performed using an induced current.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, aspects and advantages will be better understood from the following detailed description of a preferred embodiment of the invention with reference to the drawings, in which:
(2)
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION
(15) Referring now to the drawings, and more particularly to
(16) As is known, a boost converter operates by drawing current from power source 20 through an inductor 30 when switch 10 is closed. Increasing current in the inductor causes a voltage across the inductor which opposes the increase in current. When switch 10 is then opened, the current decreases and the voltage developed across inductor 30 is added to the voltage of the input power source 20 causing a current flow through diode 40 to filter capacitor 50 and load 60. When the switch is again closed and the voltage across the switch reduced, reverse flow of current is prevented by diode 40. Therefore, a boost converter is capable of developing a voltage greater than the voltage of the input power source. The output voltage may be regulated by simple pulse width modulation (PWM) at a relatively high switching frequency in any of a number of ways known in the art. A relatively high switching frequency is preferred for reduced ripple voltage (and required filter capacitance reduction for a given ripple voltage specification) and power density. However some switching losses are inevitably present and are increased with increased switching frequency. Therefore, the relatively high frequency chosen is a trade-off between these effects. Additionally, as alluded to above, zero voltage switching (ZVS) involves use of resonant currents circulating between the inductor and capacitances in the converter circuit. Thus, parasitic capacitances in the cascode switch have a significant effect on operation of the cascode switch.
(17)
(18) The problem addressed by the invention may be most readily understood by comparison with the intended mode of operation of the cascode switch in which the parasitic capacitances are well-balanced and which will be discussed initially. The term “well-balanced” refers to a cascode switch in which C.sub.DS.sub._.sub.HD is not significantly greater than the sum of C.sub.DS.sub._.sub.Si and C.sub.GS.sub._.sub.HD such that normal operation will occur and ZVS is possible. The term “significantly greater” should be taken to mean that avalanche breakdown will occur during turn-off of the low voltage transistor and ZVS is precluded, as will be explained below. In the following discussion, it should be kept in mind that transistors principally consume power when transitioning between on and off states (or in avalanche breakdown) when both internal resistance and current flow are significant. Therefore, it will be helpful to observe whether or not voltage changes are described as “rapid”. Further, in the following schematic diagrams, the principal conduction paths which are of interest will be depicted in relatively heavier or wider lines while connections and devices that do not carry significant currents will be depicted in relatively lighter, more narrow lines.
(19) The normal turn-off process of a cascode switch (e.g. having an SiC or GaN high voltage transistor) is performed in two stages, depicted in
(20) During stage II, depicted in
Q.sub.CDS.sub._.sub.HD≅Q.sub.CGD.sub._.sub.Si+Q.sub.CGS.sub._.sub.HD. (1)
(21) During the soft-switching (turn-on) period, the inductor current decreases to 0 A, and resonates with the parasitic capacitors of the freewheeling diode 40 and the cascode device.
(22) In stage III, C.sub.DS.sub._.sub.HD is discharged in series with C.sub.DS.sub._.sub.Si, C.sub.GD.sub._.sub.Si and C.sub.CGS.sub._.sub.HD by the resonant current and V.sub.DS.sub._.sub.Si will decrease to V.sub.TH.sub._.sub.HD and, at the same time, V.sub.DS.sub._.sub.HD will decrease to 0V due to the charge balance of equation (1), above, and the high voltage device will again begin to conduct under ZVS conditions. During stage IV, the high voltage device is conductive and C.sub.DS.sub._.sub.Si, C.sub.GD.sub._.sub.Si and C.sub.GS.sub._.sub.HD are fully discharged through the high voltage device by the resonant current. After both devices have achieved ZVS, a turn-on signal can be applied at any time in accordance with any desired control strategy.
(23) In contrast, if the parasitic capacitances are not well-matched, that is, if the charge on C.sub.DS.sub._.sub.HD is much larger than that on C.sub.DS.sub._.sub.Si+C.sub.GD.sub._.sub.Si or C.sub.DS.sub._.sub.Si+C.sub.GD.sub._.sub.Si of the chosen Si MOSFET is much smaller, etc., the internal operation of the cascode device will be very different as will now be discussed. The numbering of the stages in a switching cycle differs from that used above in that turn-off and turn-on will occur in three stages each, as depicted in
(24) During stage I, the turn-off signal is applied to the gate of the Si MOSFET which turns off first, as before, and C.sub.DS.sub._.sub.Si, C.sub.GD.sub._.sub.Si and C.sub.GS.sub._.sub.HD are charged in parallel through the channel of the high voltage device in stage II until V.sub.SG.sub._.sub.HD reaches V.sub.TH.sub._.sub.HD and the high current device turns off. During stage II, C.sub.DS.sub._.sub.HD is charged in series with the parallel connection of C.sub.DS.sub._.sub.Si, C.sub.GD.sub._.sub.Si and C.sub.GS.sub._.sub.HD as shown in
V.sub.A+V.sub.DS.sub._.sub.HD<Vo
because the voltage across a transistor in avalanche breakdown mode is substantially constant as shown in
Q.sub.CDS.sub._.sub.HD>Q.sub.CDS.sub._.sub.Si+Q.sub.CGD.sub._.sub.Si+Q.sub.CDS.sub._.sub.HD (2)
(25)
(26) During stage V, illustrated in
(27) Thus, in summary, if the parasitic capacitor C.sub.DS.sub._.sub.HD is not well-matched (as defined above) with C.sub.DS.sub._.sub.Si, C.sub.GS.sub._.sub.HD and C.sub.GD.sub._.sub.Si, the Si MOSFET will be driven into avalanche conditions (unless chosen to have a particularly high avalanche breakdown voltage, substantially increasing cost of the cascode switching device) which is not a recommended mode of operation as well as causing losses and compromising thermal behavior of the cascode device as well as causing charge imbalance during the turn-off process. Further, due to the charge imbalance, the high voyage device will lose ZVS capability causing further losses and preventing the cascode device from being used in high frequency applications and deteriorating the thermal condition of the cascode device.
(28) To address the above problem caused by charge imbalance caused by parasitic capacitance imbalance, the invention avoids the capacitor imbalance by addition of a small additional capacitor, Ca in parallel with C.sub.DS.sub._.sub.Si, C.sub.GS.sub._.sub.HD and C.sub.GD.sub._.sub.Si to the drain-source of the Si MOSFET as shown in
Q.sub.CDS.sub._.sub.HD≦Q.sub.CDS.sub._.sub.SI+Q.sub.GCD.sub._.sub.Si+Q.sub.CGS.sub._.sub.HD+Q.sub.Ca
from which the required value of Ca is given by
Ca=dQ.sub.Ca/dv.
where dv is the voltage increase from V.sub.TH.sub._.sub.HD to the maximum value of V.sub.DS.sub._.sub.Si which is a few volts below the chosen avalanche voltage value of the Si MOSFET. It should be noted, in this regard, that if Q.sub.CDS.sub._.sub.HD is not significantly greater than Q.sub.CDS.sub._.sub.Si+Q.sub.GCS.sub._.sub.HD, as defined above, the problem of parasitic capacitor imbalance does not occur. Therefore, if Ca is, in fact, required to avoid the problems of charge imbalance, the value of Ca is not critical if it is at least close to C.sub.GS.sub._.sub.HD since some finite parasitic capacitance will exist in the Si MOSFET.
(29) To verify the effectiveness of adding Ca to the cascode switch,
(30) To obtain the experimental waveforms shown in
(31) To generally quantify the loss induced by unmatched capacitances in the cascode device,
(32) The effect of adding the additional capacitor to the cascode device is a negligible increase of turn-off switching loss, illustrated in
(33) In view of the foregoing, it is clearly seen that the invention provides a technique for unconditionally making high voltage, normally-on devices applicable to cascode switches, regardless of parasitic capacitances of the high voltage, normally-on switches and Si MOSFET switches. Furthermore, the simplicity of adding a small, inexpensive capacitor of non-critical value is convenient and well-suited for mass production, particularly where parasitic capacitances are found to be variable from device-to-device. Further, as alluded to above, the invention allows use of cascode switches in power converters of any type and enhances high frequency operation by the significant reduction in switching losses which can be achieved through the invention.
(34) While the invention has been described in terms of a single preferred embodiment, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the appended claims.