Method for safe, efficient, economically productive, environmentally responsible, extraction and utilization of dissolved gases in deep waters of a lake susceptible to limnic eruptions, in which methane is accompanied by abundant carbon dioxide
09732671 · 2017-08-15
Assignee
Inventors
Cpc classification
F05D2260/611
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D19/0047
PERFORMING OPERATIONS; TRANSPORTING
Y02E20/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23L7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method and system are disclosed for safe, efficient, economically productive, environmentally responsible, extraction and utilization of dissolved gases in deep waters of a rare type of “exploding” lake, where methane (CH.sub.4) is accompanied by abundant CO.sub.2. CH.sub.4 is combusted to generate electricity. CO.sub.2 usually is considered a contaminant requiring removal to avoid power loss. Cleaning high CO.sub.2 levels from CH.sub.4, however, is costly and causes CH.sub.4 loss. Venting CO.sub.2 is environmentally undesirable. Or, if CO.sub.2 is disposed in water flow returned to the deep lake, danger persists. CO.sub.2 and CH.sub.4 are degassed efficiently together and input into oxy-fuel combustion. Three process outputs are: degassed nutrients-rich water flow, power and CO.sub.2+H.sub.2O exhaust, all usable for industrially productive purposes. Extracting and using both gases together in an integrated method advances safety, economic productivity and environmental stewardship. Previously, it has not been possible to accomplish these ends together. The invention provides a hyper-efficient way.
Claims
1. A method comprising the steps of: extracting methane gas and carbon dioxide gas from a body of water to obtain extracted gases and degassed water; feeding the extracted gases as a fuel into an oxyfuel power generation system; generating power from the oxyfuel power generation system; expelling an exhaust from the oxyfuel power generation system, wherein the exhaust comprises carbon dioxide and water vapor; and replacing the degassed water into the body of water.
2. The method of claim 1, wherein the exhaust is recycled to industrial use.
3. The method of claim 1, wherein the danger of the body of water is decreased thus increasing human safety in proximity to the body of water.
4. The method of claim 1, wherein the oxyfuel power generation system includes an air separation unit.
5. The method of claim 1, wherein the body of water has a CO.sub.2/CH.sub.4 ratio greater than 4, and more than 98 wt. % of the CH.sub.4 dissolved in the water is extracted by the extracting step.
6. A system configured to perform the method of claim 1, said system comprising: a water degassing system; a oxyfuel power generation system; and a return flow system.
7. The system of claim 6, wherein the water degassing unit comprises: an intake pipe system; at least one bubble capture unit positioned upwards along a system of degassing pipes; at least one degassing catalyst unit positioned further upwards along the system of degassing pipes; a bubbly flow turbine configured to capture and recycle power from jetting foam flow at a top of the system of degassing pipes, wherein bubbly flow turbine is also configured to function as a foam separator; at least one vacuum degassing unit positioned at the top of the system of degassing pipes; and a water flow turbine capturing and recycling power in a downward outflow of degassed water from the vacuum degassing unit.
8. The system of claim 6, wherein the oxyfuel power generation system comprises a power generator and an air separation unit configured to provide oxygen for combustion.
9. The system of claim 6, wherein the return flow system comprises: an outflow pipe from the degassing system; pipe systems connecting flow to any water treatment systems; a return flow pipe system and horizontal diffuser to reinject degassed water into the body of water at a specified depth; and flow control valve systems with emergency shut-off capabilities.
10. The system of claim 9, which further comprises: flow connection by pipes and channels to and from any surface water treatment systems that decrease water density in the degassed water flow; and an inlet system configured to allow admixture of relatively low density near-surface water from the body of water into the return flow for reinjection at a specified depth.
11. The system of claim 6, which further comprises a system configured for combustion preparation processing and transfer of degassed gas into the oxyfuel power generation system.
12. The system of claim 6, which further comprises a control system configured for physical monitoring, system-wide functional integration and emergency response safety assurance.
13. The system of claim 6, which is configured to extract more than 98 wt. % of the CH.sub.4 dissolved in a body of water having a CO.sub.2/CH.sub.4 ratio greater than 4.
Description
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
(1) The invention will be described in conjunction with the following drawings in which like reference numerals designate like elements and wherein:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(10) The invention disclosed herein relates to utilizing natural gas and other resources dissolved in water, and more particularly to the extraction and utilization for electric power production of CH.sub.4 and CO.sub.2 gas from CO.sub.2-rich water, with additional desirable ends: waste avoidance; power production efficiency; the securing of human safety against catastrophic mass asphyxiation from eruptive lake degassing; and creating conditions of post-combustion exhaust useful for efficient industrial carbon capture utilization (CCU).
(11) In particular, the invention relates to the problem of efficiency optimization in gas extraction and utilization for high-volume low-cost power production, constrained by responsibilities of human safety and ecological stewardship (Tietze, 2000, 2007, Wuest et al 2009, 2012), as well as by challenges to maximize the creation of valuable marketable products from all available resources, especially resources previously considered to be waste. The invention also relates to creating a method to combine technologies in such a way to solve extraction efficiency and power use problems presented by the extremely high levels of associated CO.sub.2 in Lake Kivu gas trapped at depth.
(12) The invention also relates to a particular pro-environment focus on the deployment of industrial carbon capture and utilization (CCU) on a very large scale. Indeed, the invention disclosed herein opens up an opportunity to demonstrate CCU on the largest scale in the world. The invention also relates to the utilization of valuable resources present in the deepwater, other than methane and carbon dioxide, and the optimization of ways to use all potentially valuable resources in concert with ways that maximize job creation and other aspects of economic development in the region and that demonstrate environmental stewardship and that pioneer profitable (therefore market-scalable) innovation in this important arena of green technology and business.
(13) The invention disclosed herein is a method that combines three distinct technology sub-packages, or technological functions, together into an integrated technological package in a specific way designed for the conditions of the rare type of lake, of which Lake Kivu is the economically most interesting case by far, and does so in order to accomplish and optimize important problem-solving ends together: increasing lake safety, efficiency/productivity and environmental stewardship/innovation. The invention creates a solution to several major challenges in the industrial utilization of Lake Kivu deepwater using its resources: (i) it provides a mode for efficient degassing that avoids wastage of the limited methane resource; (ii) it provides a way to produce power efficiently from extracted methane; (iii) it provides a basis for industrially productive CO.sub.2 utilization, and (iv) it provides a way to increase lake safety over time and offers a path to the vital goal of removing mass-scale danger from catastrophic gas release entirely.
(14) The invention disclosed herein has been created in contradistinction to all forms of existing implemented technology for gas extraction and utilization from Lake Kivu.
(15) The invention disclosed herein offers a solution that is totally distinct from related prior art and disclosures involving systems designed for extracting and purifying deepwater gas from Lake Kivu. All prior art and disclosures of this type aim to provide CO.sub.2-cleaned, methane-enriched, natural gas for power production and industrial process heating. The present invention avoids the need for CO.sub.2 removal from CH.sub.4 in the gas extraction process.
(16) The invention comprises a method and system for efficient and safety-enhancing extraction and utilization by means of combustion of dissolved deepwater gases, in particular methane with accompanying carbon dioxide. The invention will be particularly useful for extracting such gases from Lake Kivu and any other bodies of water having similar extremely rare and unusual properties, to increase lake safety and to produce electrical power as well as industrially useful exhaust in a chemical form optimal for efficient carbon capture utilization. The nature of the invention can be understood, as illustrated in
(17) The invention in particular is especially applicable to Lake Kivu. For reference,
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(19) As shown in
(20) The natural resource input shown in
(21) The first output is electric power (
(22) The second output is a post-combustion exhaust stream of CO.sub.2 that is pure except for accompanying water vapor easily separated by condensation (
(23) The third output is a density-controlled, post-degassing flow of degassed nutrient-rich water suitable for various productive and safety-enhancing uses prior to reinjection into the lake (
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(28) The invention disclosed herein includes a sub-component that extracts gas from deepwater according to a “total degassing” aim, thereby seeking to be efficient in removing both CH.sub.4 and CO.sub.2 together with high efficiency, while also capturing both gases for industrial utilization. In simplest form, such technology follows long and broadly utilized general degassing technologies well known to those skilled in the art, for example as described by Hussein (2001) for vacuum degasifiers, as well as for non-vacuum cascade column CO.sub.2 degassers by Moran (2010a,b). The particular embodiment of this type of degassing technology required within the invention requires gas capture and preparation for entry into combustion rather than simple venting of vacuum pump output.
(29) The invention disclosed herein includes a conceptual design for a high efficiency degassing system created specifically for Lake Kivu's conditions with gas feed into an oxy-fuel turbine system. Information is provided herein such that a person sufficiently skilled in the art of the design of such a custom type of degassing system created for Lake Kivu conditions could create an effective design and implement it in creating a well functioning system, specifically in terms of inclusion of core functional components described in the conceptual design.
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(32) The invention disclosed herein combines a “total degassing” sub-method (
(33) Processes combined together into the disclosed method and conceptual design are: (i) efficient up-flow depressurization-degassing of the deepwater in an auto-siphoning process accomplishing “total degassing” and from which buoyant energy can, if desired, be extracted in order to decrease the total process energy used by vacuum pumping if vacuum pumping is utilized; (ii) efficient oxy-fuel combustion of the two main components of the degassed gas (CH.sub.4 & CO.sub.2), unseparated; and (iii) return flow reinjection of fully degassed water with density-matching.
(34) The inventive method accomplishes four ends that are not accomplished efficiently by prior methods, either individually or jointly. These ends are: (i) efficient (>98%) extraction of methane dissolved in the deep water source; (ii) efficient power generation using gas extracted from Lake Kivu; (iii) outputting CO.sub.2 from the combined system in a form favorable for efficient and productive carbon capture utilization (CCU); and (iv) near total (>90%) degassing of CO.sub.2 so that the return flow of water is in a fully degassed condition, thus contributing importantly over time to securing human safety against a massive-scale catastrophic threat from a limnic eruption.
(35) In particularly preferred embodiments, the present invention is directed towards effective, efficient and dynamic development of the unique resources of Lake Kivu in a win-win way that makes the lake safe from catastrophe over time and also maximizes the productivity of the limited resource available: avoiding waste and inefficiency while creating new opportunities for the development of valuable greentech and biotech productivity adjunct to electrical power generation.
(36) The method disclosed herein differs completely from previous methods. It is designed to limit slip loss of methane to less than 2% in the most preferred embodiment, or less than 5% or less than 10% in less preferred embodiments. It is not a modification. It follows a completely different logic of design. It does not employ differential gas exsolution at all, or any water washing CO.sub.2 removal stage. It does not seek to avoid carbon dioxide degassing. The method disclosed herein welcomes carbon dioxide degassing as a vital contribution to human safety on a massive scale. It is a method of total degassing to generate a gas flow into combustion to produce power efficiently without any necessity whatsoever for carbon dioxide avoidance. The combustion in-feed in this method uses total gas, which only may require removal of trace hydrogen sulfide gas (H.sub.2S) by ordinary methods well known to those skilled in the art of producing natural gas.
(37) Specifically, the method disclosed herein is a combination of sub-methods, technologies or systems which, once combined, create a gas extraction and power-producing integrated system of high efficiency that contributes importantly to human safety and that can supply a purified flow of carbon dioxide into carbon capturing bio-production processes and other CO.sub.2 utilizing industrial production processes.
(38) As shown in
(39) In
(40) For the task of extracting energy from the unusual type of lake methane deposit described above, a combination of a total degassing process with an oxy-fuel power plant (including an associated air-separation O.sub.2 production plant: both are shown together as item 9 in
(41) For the task of utilizing the hyper-abundant CO.sub.2 present in Lake Kivu deepwater, a combination of a total degassing process with an oxy-fuel power plant creates efficiency by means of a novel and non-obvious combination. The oxy-fuel combustion process exhausts a combination of CO.sub.2 and condensable water vapor. The CO.sub.2 in the exhaust of such a power plant in the context of Lake Kivu is a combination mixture of a majority input of CO.sub.2 from the deep lake with a minority input of CO.sub.2 created by combustion of CH.sub.4 with O.sub.2. Therefore, oxy-fuel combustion offers a way to separate Lake Kivu's CO.sub.2 from its CH.sub.4 by a post-combustion mode rather than by a pre-combustion mode. A CO.sub.2+H.sub.2O exhaust stream output avoids the typical flue gas separation problem. Such an exhaust stream is trivially convertible into essentially pure CO.sub.2 by condensation of water vapor. Exhaust of this type, pre- or post-condensation, can be used efficiently in many industrial processes demonstrating carbon capture utilization (CCU). It is shown as output arrow 7 in
(42) Embodiments of the invention can be envisioned as a combination of three processes or sub-methods with an additional consequent aspect, or sub-method, designed as a benefit to create a vital increase in human safety for peoples living in the region of a body of water containing the trapped gases at depth. The two processes of (i) degassing and (ii) combustion with power and exhaust production, are illustrated in
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(46) Total degassing yields a high-carbon dioxide and methane bearing gas with a composition close to that of the dissolved gas present in the deep water. The design intention of the total degassing process or sub-method is to avoid two types of methane loss: methane loss from partial degassing of methane from the deep water, and methane loss from re-solution methane into methane-undersaturated surface and near surface water utilized in any second water washing carbon dioxide scrubbing stage, if applied.
(47) Both forms of methane loss from partial methane degassing and from methane re-solution are categorized by practitioners of the art of natural gas extraction and processing as “slip.” The term “total degassing” used here additionally refers to degassing of both gases (methane and carbon dioxide) with optimized extraction for both and minimized and approximately wholly avoided slip (that is, reduced to less than 2% of total). As noted above, it also refers to the avoidance of loss of methane in the combined process of degassing followed immediately within the overall degassing process of gas water washing to remove carbon dioxide in the flow of extracted natural (bio-)gas.
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(49) Oxy-fuel combustion engines obtain oxygen required for combustion from an air separation unit (ASU) or from any other method for obtaining either pure oxygen or mixtures of oxygen plus carbon dioxide.
(50) The invention disclosed herein includes a sub-component that combusts mixtures of CH.sub.4 and CO.sub.2 with O.sub.2 to generate electric power and that, after combustion, expels an exhaust comprised of nearly pure mixtures of CO.sub.2 plus condensable water vapor. Systems doing so are known as oxy-fuel turbine generators. These systems incorporate air separation units to provide nearly pure O2 for oxy-fueling.
(51) Commercial oxy-fuel power generation systems exist in the oil and gas industry under the name “TRIGEN” (Kapteijn et al., 2012; Henni, 2012). These systems are represented for use in combustion of high-CO.sub.2 natural gas from gas fields to produce power, and also for combusting CO.sub.2-contaminated gas from enhanced oil recovery operations (EOR) in order to produce power. Public information regarding these systems indicates that very high and close to optimal efficiency combustion is possible with input gas conditions in the range of Lake Kivu deepwater (˜93% CO.sub.2 and ˜7% CH.sub.4 by mass fraction).
(52) High-CO.sub.2 natural gas obtained by a total degassing process is combusted without prior CO.sub.2 removal processing. H.sub.2S may be removed by various means well known to practitioners of the art. Combustion for power generation utilizes an oxy-fuel power generation process that utilizes CO.sub.2 and/or H.sub.2O plus CO.sub.2 mixtures for its turbine working fluid.
(53) The oxy-fuel power plant can be placed on land or on top of a moored floating platform as shown in
(54) The general systems integration design for the total degassing system process or sub-method is as shown in
(55) The total degassing system shown in
(56) The degassing system subcomponents shown in
(57) The return flow system shown in
(58) The invention disclosed herein includes a sub-component that returns water flow after degassing to certain depths functioning to direct return flow back into the lake. In its simplest form, such technology follows long and broadly utilized general water flow control technologies involving pipes, flow control valves, storage reservoirs, horizontal flow diffusers, and pumps if necessary. These devices and their combination are known to those well skilled in the art.
(59) Lake Kivu is a rift lake existing within the geographic depression of a lava-dam and graben drop block combination in a tectonically active situation linked with extremely active volcanism to the north of the lake, also on the northern boundary of the lake, and also under the lake in the northern sector where bathymetry reveals many volcanic cones at various depths including depths exceeding 400 meters, which is well into the danger zone for triggering of a limnic eruption. Safety with respect to a possible catastrophic release of trapped deep gas from the lake is an extremely serious matter potentially effective the lives of more than 2 million people living in close proximity to the lake. The invention disclosed here is designed specifically to increase and eventually secure the long-term safety of Lake Kivu. The design aims to decrease the probability of a limnic eruption triggered at depth by energetic release of gases, heat, pumice and lavas associated with ongoing tectonic rifting and deep dike emplacement known sometimes to be associated with local surface volcanism (Wauthier et al., 2012).
(60) The invention disclosed herein increases lake safety by “total” degassing of CO.sub.2 from deepwater extracted for industrial purposes. A “total degassing” method stands in contradistinction to existing technologies of the “Belgian type” as created by UCB in the 1950s, all of which which export CO.sub.2 back into the deep lake as a consequence of the CO.sub.2 separating function of its first stage process of differential degassing at depth. Carbon dioxide is the dense toxic and asphyxiating gas agent known to have killed roughly 2,000 persons in Cameroon in 1984 and 1985 by two limnic eruptions of volcanic crater lakes which are very small relative to Lake Kivu and to the scale of its deepwater gas accumulation.
(61) The invention disclosed herein increases lake safety by return flow reinjection of post-degassing deepwater back into Lake Kivu with its dissolved CO.sub.2 content having been fully degassed.
(62) The engineering of return flow water reinjection may follow two different general logics. These are: (i) deep reinjection causing resource zone dilution; and (ii) shallow reinjection causing deflationary “push down” of the density-stacked layered structure of Lake Kivu's main gas-containing deepwater resource zones, the Main Resource Zone (MRZ, 485 m to 260 m) and the Potential Resource Zone (PRZ, 260 m to ˜200 m) above it. (For information on resource zones in Lake Kivu, see
(63) The engineering of water reinjection in a stable manner requires density matching of reinjected water to the density of the host layer water is being injected into. (Wuest et al., 2009 and Wuest et al., 2012 provide overviews.) Therefore shallow reinjection requires de-densification of post-degassing deepwater prior to reinjection. This may be accomplished by two modalities, separately or in combination. The first is by admixture of near surface water into the flow prior to reinjection. The second is by removal of dissolved substances that cause excess density relative to that of near surface water. (See Tassi et al., 2009 for density structure information in relation to water chemistry for Lake Kivu.) The invention disclosed herein is not limited to the option of deep reinjection with resource layer dilution or to the option of shallow reinjection with “push down.” The invention disclosed herein also is not limited to a specific means for de-densification in the case of shallow reinjection. The invention in its broadest aspect includes within its combination of sub-methods the method of CO.sub.2 degassing followed by CO.sub.2-degassed water reinjection into the lake.
(64) Components comprising the total degassing system are shown in additional detail in
(65) Deepwater from Lake Kivu has sufficient bubble-buoyancy to drive auto-siphoning up-flow. Auto-siphoning up-flow of deepwater from Lake Kivu generates surface fountaining of at least about two meters. This has been well demonstrated by experiments (for example: Halwachs, website: http://mhalb.pagesperso-orange.fr/kivu/eg/eg_2b_phenomene.htm). Therefore pumping is not required for up-flow to the surface by a simple straight pipe, though a more complicated system will be more efficient for high efficiency CH4 extraction.
(66) A main design aim in the degasser is to accomplish an effective total degassing of the gases present in the up-flow, in particular of methane, and to limit process use of electrical energy obtained from the power generator to obtain clear advantage such as, for example, a limit of 3% generated energy use if the result was to extract a residually dissolved additional 6% of total CH.sub.4. “Total” degassing is defined in practical rather than exact terms as extraction of equal to or more than 98% of CH.sub.4 and equal to or more than 90% of CO.sub.2 degassed. It also is recognized that the specific definition of CO.sub.2 degassing is practically ill-defined for depth-sourced aqueous solutions that are pH variable upon degassing and that contain substantial concentrations of metal cations present that complex with the bicarbonate anion (HCO.sub.3.sup.−), namely Na.sup.+, K.sup.−, Mg.sup.++ and Ca.sup.++. Lake Kivu deepwater is rich in these cations and contains abundant bicarbonate anion when degassed (Tassi et al., 2009).
(67) The up-flow and degassing apparatus for total degassing as defined herein utilizes a deep extraction pipe leading to a chamber system that may or may not be vertical, but that in its overall action will transport water, bubbles and degassed gas upwards from intake ports at depth up to the surface and/or near-surface environment. The total degassing apparatus will include one or more degassing and/or gas-liquid separation chambers. Top-level chambers will involve vacuum pumping and therefore can be described as vacuum degasification systems such as those described by Hussain (2001). Two-stages of vacuum degassing of water containing dissolved methane are demonstrated to be sufficient to remove more than 99% of the CH.sub.4 present. Vacuum degassing systems removing gases from oils and waters are well known to practitioners of the art of industrial fluids degassing. They are widely utilized in several industries including oil production, recirculating system aquaculture and wastewater treatment. It is preferred for the apparatus to have the capability to degas and capture minimally 98% of the methane and minimally 90% of the CO.sub.2 present as dissolved gas in the up-flow by a method of depressurization-exsolution degassing. This can be done by a combination of porting off gas exsolved below 20 meters depth followed by one or more stages of vacuum-pumping on water separated from gas in the upwelling bubbly flow and in chambers situated in above-surface locations.
(68) The up-flow and degassing apparatus for total degassing as defined herein may incorporate one or more degassing catalyst technologies to promote the rapid transition of dissolved gas from dissolved to exsolved state in a depressurizing up-flow. Degassing catalysts may be helpful for time-efficient degassing of residually dissolved CH.sub.4 such as may exist in degassing-resistant microbubbles present in natural waters which cause apparent supersaturation relative to expectations based on Henry's Law equilibria. Such effects can be common in natural waters from contaminant effects, such as bubble boundary concentrations of protein and lipid molecules.
(69) Shown in
(70) The two different methods or system for of bubble capture (sloped pipe and packed bed) may be utilized separately or in combination. Boxes 1 and 2 show modalities for simple sloped pipe bubble capture systems for large bubbles. One modality is shown as embodied in unit-exiting counter-flow (box 1) in a pipe descending in the direction of flow. Another modality is shown as a with-flow embodiment (box 2) where bubbles are captured along the top of an ascending pipe rising in the direction of flow. In both modalities for capturing large bubbles, the physical principle is that of upward airflow along the top of a sloped pipe.
(71) Bubble capture systems as shown in
(72) The next component of the total degassing system is a device to catalyze CO.sub.2 degassing rapidly at depth in order to optimize the kinetic energy of the auto-siphoning flow. Everyday experience with carbonated beverages shows that the rate of CO.sub.2 degassing is extremely dependent upon catalysis. Well-known demonstrations are “beer tapping,” Eepybird “Diet Coke and Mentos” experiments (see: Diet Coke and Mentos; Coffey et al., 2008.) Rodríguez-Rodríguez, et al. (2014) in particular has illuminated the three basic phases of the nucleation of fast CO.sub.2 degassing in beer-tapping. Rodríguez-Rodríguez, et al. (2014) also demonstrated laser pulse induced nucleation leading to rapidly accelerated degassing. Liger-Belair et al., (2007), Polidori et al., (2008, 2009) and Beaumont et al., (2013) have described catalyzed bubble nucleation and associated vortex ring upwelling in etched champagne glasses.
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(74) For CO.sub.2, catalyzed degassing will increase the structure of the degassing flow to have more gas exsolution deeper in the flow than otherwise would be possible without the catalyst technology or technologies. Use of catalyst technologies to promote rapid degassing, when utilized, will be primarily for the purpose of optimizing the extraction of kinetic energy driven by gas buoyancy in up-flows in pipes and chambers. The release and capture of buoyancy energy can add a new source into the overall energy capture calculus. CO.sub.2 degassing can be strongly catalyzed. Spectacular effects from catalyzed degassing are well-known from the “ultrasonic soda fountain” (Bauer and Bauer, 2006) and the many demonstrations and online videos of the popular Diet Coke-and-Mentos experiments (Coffey, 2008; Huber and Massari, 2014, Volz and Grobe, 2012, 2013), and from “beer tapping” and related research (Rodriguez-Rodriguez et al., 2014, 2015).
(75) It is preferred for the apparatus to degas and capture minimally 98% of the methane and minimally 90% of the CO.sub.2 present as dissolved gas in the up-flow by methods of depressurization-degassing. Vacuum degassing technology well known to practitioners skilled in the art is well-demonstrated to provide this degree of degassing.
(76)
(77) In
(78) This integration allows capturing and recycling kinetic energy of buoyancy from degassing in an upward depressurizing bubbly flow where (predominantly CO.sub.2) degassing intensifies the energy carried by foam jetting as a consequence of depressurization from vacuum pumping (12).
(79) The buoyancy of bubbles in a degassing up-flow provides a source of tappable energy different from the chemical energy of methane with respect to combustion. The up-flow and degassing apparatus for total degassing described herein may include one or more flow-driven turbines situated within the up-flow situated for the purpose of capturing kinetic energy generated by the buoyant bubble flow. Kinetic energy in the degassing flow will be boosted substantially by vacuum pumping at the top levels of the depressurization stack. Consequently, use of turbines for energy recapture can provide a means to decrease the total energy expended in vacuum pumping. Turbine capture of the kinetic energy in a rising bubbly flow also can be used as a liquid-gas separation process. It is preferred for the apparatus to degas and capture minimally 98% of the methane and minimally 90% of the CO.sub.2 present as dissolved gas in the up-flow by a method of depressurization-degassing.
(80) Technologies of catalyzed degassing, vacuum pumping and turbine capture of kinetic energy in a bubbly flow are described herein for purposes of clarifying efficiency optimization criteria included within the overall design of the invention. The total degassing design promotes high efficiency by avoiding methane loss: limited to less than 2%. This is a major advance. Loss or “slip” of methane from partial CH.sub.4 degassing is a characteristic of previous methods typically at the level of 18% up to 40% or more. Therefore, a total degassing system adds 16% or more to total power yield.
(81) A total degassing approach also has the capability to capture the kinetic energy of gas buoyancy in a pipe-bounded bubbly up-flow. For Lake Kivu, this is a small component of potential extra energy: roughly between 1% and 2% relative to the electrical energy available from combustion of methane. However, this form of capturable kinetic energy can be boosted substantially by additional pressure decrease of ˜1 atmosphere from vacuum pumping at the top of the depressurization stack. For example, if this form of process energy recapture-recycling is more efficient than 50%, then in excess of 4% power will be recaptured, if, say, 8% of total electrical power produced was utilized for vacuum pumping in the degassing system.
(82) Turbines recapturing power expended in vacuum pumping simultaneously can fractionate turbulent bubbly flow into separated water and gas streams, thereby doing double duty as foam fractionation devices.
(83) As shown in
(84) As shown in
(85) The invention disclosed herein may or may not utilize specific sub-systems as shown in
(86) As shown in
(87) Preferred embodiments of the invention remove more than 90% of CO.sub.2 from deep water return flow flowing out of diffusers (
(88) The invention offers improved energy extraction efficiency measured in its core components as a net output energy production efficiency measure, A, defined as a product, A=D(η.sub.e)(1−X.sub.p), composed of three factors, where D is defined as methane degassing extraction efficiency relative to the dissolved amount of CH.sub.4 processed through deepwater intake, and where η.sub.e is the power plant electrical energy conversion efficiency for methane input fuel, and X.sub.p is the fraction of produced output power used up internally in process operations such as the water pumping operation of water washing towers for carbon dioxide scrubbing in the staged Belgian-type technology, or vacuum pumping in the case of total degassing technology.
(89) The invention disclosed herein optimizes efficiency. Methane extraction efficiency, D, is between 0.98 and 1.00. This may be compared to factors typically lower than 0.8 in conventional technology of the type pioneered by UCB in the 1950s. Electricity production energy conversion efficiency, η.sub.e, can be between 0.45 and 0.50 for new oxy-fuel systems (including internal ASU energy consumption). And the energy output efficiency factor measuring internal power use, (1−X.sub.p), is expected to be higher than 0.95 for a total degassing system such as one with energy expenditure for vacuum pumping recycled by turbine capture of kinetic energy in a buoyant upwelling bubbly flow. In cases of conventional technology, this factor appears to be lower than 0.90.
(90) An additional fourth factor of efficiency applies to Lake Kivu operations because the “total degassing” aspect of the invention disclosed herein can degas and utilize substantial available CH.sub.4 from lower concentration reserves in Lake Kivu, such as the PRZ and IZ shown in
(91) An additional fifth large factor of efficiency can apply from the shallow-level “push down” mode of return flow reinjection. This is by avoidance of dilution of the MRZ resource shown in
(92) Overall, the comparative total efficiency difference in power production capacity from the invention disclosed herein is close to a factor of 2 in total electrical power output relative to existing methods. Power production capacity is defined herein as the amount of power producible from a fixed total amount of a limited natural resource, which in this case is CH.sub.4 trapped as dissolved gas in Lake Kivu water layers below the base of the bio-zone (BZ) at ˜70 meters depth. (See
(93) Inefficiencies in energy production from Lake Kivu methane resources, with high associated carbon dioxide, can derive from at least five sources affecting conventional technology of the type initially created by UCB in the 1950s: (i) incomplete degassing of methane from deep water, typically via “slip” losses of methane from carbon dioxide separation processes; (ii) low thermal energy conversion efficiency in combustion, especially in conventional engines due to high CO.sub.2 content in fuel gas; (iii) internal energy use from power needed to drive processes used to separate CH.sub.4 from high levels of associated CO.sub.2; (iv) inability to extract methane efficiently from lower grade resource layers (the PRZ and IZ), (v) progressive dilution-degradation of MRZ methane concentrations due to water flow reinjection, leading to losses late in the extraction process. The invention disclosed herein has the ability to solve any and all of these five problems associated with conventional technology. It therefore can produce at least double the power output from the limited CH.sub.4 resource present in Lake Kivu.
(94) The invention disclosed herein applies usefully to the design and execution of one or more large industrial projects combining “upstream” natural gas production with “downstream” power production using produced natural gas in the specific context of Lake Kivu and in the context of a specialized type of power generating unit connecting with a specialized type of degassing system. The information provided herein, in the context of what the invention is, is sufficient to enable appropriate persons skilled in the art to practice the invention without undue experimentation, though of course including all experimentation as is normal and appropriate to the actual proper and responsible completion of projects of the type the invention applies to.
(95) The invention disclosed herein is not limited to preferred scales in terms of flow capacities for any extraction pipes, or degassing stacks, or bubble capture units, or degassing catalyst units, or for any specific vacuum degasifier units, with or without connected power recycling units, or for any return flow systems with outlet diffusers. Oxy-fuel turbine generators can have preferred scales based on efficiency, production by conversion of existing specific turbine models, and various commercial factors.
(96) One possible oxy-fuel turbine scale for high efficiency produces roughly 400 megawatts of power. For continuous operation, and for estimates for the high efficiency performance of the method of the invention herein disclosed, the relationship between electric power output and deepwater input from the MRZ of Lake Kivu is: ˜132,000 metric tonnes of methane per year per 100 megawatts (MW). This amount of fuel inflow corresponds to ˜0.53 cubic kilometers per year of deepwater containing ˜250 g methane per cubic meter. The corresponding rate of water processing is ˜60,000 cubic meters of water per hour or ˜17 cubic meters per second. It can be prudent for various reasons to utilize standard pipe sizes and implement systems of several extraction pipes rather than one giant large diameter pipe. With a pipe of 1.9 meters internal diameter, for example, an average flow velocity of 2 meters per second yields a flow-per-pipe of ˜5.7 cubic meters per second. Three such extraction pipes are required in order to supply 100 MW, or ¼ of the full 400 MW output of the power generator system. Therefore an extraction array of 12 pipes of inside diameter 1.9 meters will be appropriate for the lower part of the extraction-degassing array between ˜440 meters depth and ˜40 meters depth. The coupling of such an array into degassing operations typically will integrate pipe-flow into a smaller number of upper-level vacuum degassing units such as three or two or one. This decision also may depend on standardization and on equipment transportation and construction criteria and decisions. More broadly, all such decisions may be influenced by concessionary and regulatory constraints.
(97) While the invention has been described in detail and with reference to specific examples thereof, it will be apparent to one skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope thereof.
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