A Coupled Steering Tilting and Embedded Independent Suspension Swing Arm System for Multi-wheeled Personal Mobility Vehicles
20220306233 ยท 2022-09-29
Inventors
Cpc classification
B62K5/05
PERFORMING OPERATIONS; TRANSPORTING
B62K5/08
PERFORMING OPERATIONS; TRANSPORTING
B62K21/06
PERFORMING OPERATIONS; TRANSPORTING
B62K2204/00
PERFORMING OPERATIONS; TRANSPORTING
B62K25/04
PERFORMING OPERATIONS; TRANSPORTING
B62K2005/001
PERFORMING OPERATIONS; TRANSPORTING
B62K5/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62K5/08
PERFORMING OPERATIONS; TRANSPORTING
B62K25/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A coupled steering tilting and embedded independent shock absorption swing arm system (STS) system of a personal mobility vehicle, for example, but not limited to, a three-wheeled trike configuration, is disclosed.
Claims
1. A personal mobility vehicle comprising: a chassis; a rear wheel rotatably connected to a rear end of the chassis; a coupled tilting steering and embedded independent shock absorbing swing arm system rotationally and centrally connected to a front end of the chassis along a longitudinal axis of the chassis, a steering down tube assembly connected at a bottom end to a top of the coupled steering tilting and embedded independent shock absorbing swing arm system, which is aligned with and perpendicular to the longitudinal axis of the chassis; a handle bar connected at a top end of the steering down tube assembly; a left front wheel rotatably connected to a left side of the coupled steering tilting and embedded independent shock absorbing swing arm system; and a right front wheel rotatably connected to a right side of the coupled steering tilting and embedded independent shock absorbing swing arm system.
2. The personal mobility vehicle of claim 1 wherein the coupled tilting steering and embedded independent shock absorbing swing arm system extends between the left front wheel and the right front wheel and is pivotally secured to the chassis of the personal mobility vehicle between an upper head tube and a lower head tube fitting.
3. The personal mobility vehicle of claim 1 further comprising: a motor affixed to the rear end of the chassis and operatively connected to the rear wheel to propel the personal mobility vehicle.
4. The personal mobility vehicle of claim 1 wherein the coupled tilting steering and embedded independent shock absorbing swing arm system comprises: a pair of independent suspension swing arm systems, including a left swing arm connected between the coupled tilting steering and embedded independent shock absorbing swing arm system and the left front wheel, and a right swing arm connected between the coupled tilting steering and embedded independent shock absorbing swing arm system and the right front wheel.
5. The personal mobility vehicle of claim 1 wherein the coupled steering tilting and embedded independent shock absorbing swing arm system comprises: a left independent suspension swing arm system and a right independent suspension swing arm system, which are operable independently of each other.
6. The personal mobility vehicle of claim 2 wherein the upper head tube comprises: an upper head tube machined bore hole and neck frame that is rigidly fixed to the chassis and aligned along a longitudinal axis of the personal mobility vehicle; the lower head tube fitting is comprised of a lower head tube fitting machined bore hole and a steering tilting axle and is rigidly connected to a chassis using fasteners; and the lower head tube fitting is aligned with the personal mobility vehicle's longitudinal axis.
7. The personal mobility vehicle of claim 2 wherein the coupled tilting steering and embedded independent shock absorbing swing arm system comprises: a left swing arm system comprised of: a left suspension module housing assembly comprised of a left suspension module housing with a left lever arm that contains a lug at an end, a left torsion rubber suspension module, a left angular contact bearing and a cup of a left taper roller bearing fitted into respective left receptacles, and the left lever arm extends toward the rear end of the chassis; and a left swing arm assembly comprised of a left swing arm, a left torque shaft, a cone of the left taper roller bearing fitted over the left torque shaft, countersink fasteners and an angular contact ball bearing, the left swing arm has a left pivot joint at one end and a left wheel hub at the other end, the left torque shaft, the countersink fasteners and the angular contact ball bearing are fitted into a left receptacle at the left pivot joint, and the left wheel hub of the left front wheel is pivotally connected to the left swing arm via a left wheel axle; a right swing arm system comprised of: a right suspension module housing assembly comprised of a right suspension module housing with a right lever arm that contains a right lug at the end, a right torsion rubber suspension module, a right angular contact bearing and a cup of a right taper roller bearing fitted into respective right receptacles; and the lever arm extends toward the rear end of the chassis; and a right swing arm assembly comprised of a right swing arm, a right torque shaft, a cone of the right taper roller bearing fitted over the right torque shaft, countersink fasteners and an angular contact ball bearing, the right swing arm has a right pivot joint at one end and a right wheel hub at the other end, the right torque shaft, the countersink fasteners and the angular contact ball bearing are fitted into a right receptacle at the right pivot joint, and the right wheel hub of the right front wheel is pivotally connected to the right swing arm via a right wheel axle; a cruciform assembly comprised of: a steerer tube that allows the coupled tilting steering and an embedded independent shock absorbing swing arm system to pivot about an Axis A; a main axle wherein the left swing arm assembly and right swing arm assembly are fitted to allow the left swing arm assembly and right swing arm assembly to swing about the main axle, the main axle is aligned with an Axis B, and a cruciform housing that fixes the steerer tube and the main axle in a perpendicular fashion; a left steering-tilting linkage comprised of: a tie rod body and ball joint type bearings at each end, the left steering-tilting linkage is pivotally connected at one end to the lug of the left suspension module housing assembly, and at the other end is pivotally connected to the left side of a steering-tilting axle of the lower head tube fitting; and a right steering-tilting linkage comprised of: a tie rod body and ball joint type bearings at each end, the right steering-tilting linkage is pivotally connected at one end to the lug of the right suspension module housing assembly, and the other end is pivotally connected to the right side of the steering-tilting axle of the lower head tube fitting; wherein the steering down tube is rigidly connected to a protruding section of the steerer tube of the cruciform assembly over the top of the upper head tube and an industrial standard hidden internal compression (HIC) system using a clamping system.
8. The personal mobility vehicle of claim 7 wherein the left wheel hub includes a built-in toe angle and a chamber angle, and a machined bore hole formed there through is protected with a bushing.
9. The personal mobility vehicle of claim 7 wherein the right wheel hub includes a built-in toe angle and a chamber angle, and a machined bore hole formed there through is protected with a bushing.
10. The personal mobility vehicle of claim 7 wherein the left torque shaft and the right torque shaft each include four segments: a segment one is a flange at one end, a segment two is a square shape section, a segment three is a circular section and a segment four at the other end is a square section; a circular hollow centre formed through an entire length of each of the left torque shaft and the right torque shaft; and each of the left torque shaft and the right torque shaft, respectively, is fitted into a square shaped receptacle and securely fastened with countersink fasteners at the flange to a pivot hole of the left swing arm and a pivot hole of the right swing arm.
11. The personal mobility vehicle of claim 7 wherein the cruciform assembly is sandwiched between the upper head tube and the lower head tube fitting, and the steerer tube is pivotally secured using a headset bearing system and the industrial standard hidden internal compression (HIC) system.
12. The personal mobility vehicle of claim 11 wherein the headset bearing system is comprised of three headset bearings: two headset bearings fitted to the upper head tube machined bore hole and one headset bearing fitted to the lower head tube fitting, the headset bearing system includes a lubricant, a plurality of rubber seals, and a plurality of dust caps, which are applied to ensure a smooth, water-free and dust-free rotation of the cruciform assembly and hence the coupled steering tilting and suspension system swing arm about the Axis A, the cruciform assembly is further secured to the lower head tube fitting along the direction of the Axis A using a thrust bearing secured firmly together with a fastener, a plurality of washers, and a lock nut.
13. The personal mobility vehicle of claim 7 wherein the tie rod body may be fixed in length or adjustable in length to enable altering a ground clearance of the vehicle.
14. The personal mobility vehicle of claim 7 wherein the coupled tilting steering and embedded independent shock absorbing swing arm system is connected to a coupled tilting steering swing arm system without suspension function.
15. The personal mobility vehicle of claim 14 wherein the coupled tilting steering swing arm system comprises: a rigid left suspension module housing swing arm system without a left torsion rubber suspension module, a left torque shaft, a left countersink fasteners, and a left tapered roller bearing; and a rigid right suspension module housing swing arm system without a right torsion rubber suspension module, a right torque shaft, a plurality of right countersink fasteners, and a right tapered roller bearing.
16. The personal mobility vehicle of claim 15 wherein the coupled tilting steering and embedded independent suspension swing arm system is symmetrical about the Axis A.
17. The personal mobility vehicle of claim 16 further comprising: a lower head tube fitting comprised of a steering-tilting axle located below the cruciform assembly.
18. The personal mobility vehicle of claim 17 wherein lugs on the left suspension module housing and the right suspension module housing are connected, respectively, to the left steering-tilting linkage and the right steering-tilting linkage via shoulder bolts and are secured using lock nuts, and the left steering-tilting linkage and right steering-tilting linkage are each pivotally connected to the steering-tilting axle and secured using lock nuts.
19. The personal mobility vehicle of claim 1 wherein a left and a right embedded torsion rubber suspension module each includes a plurality of torsion rubber rods around a square inner casing and the left embedded torsion rubber suspension module and the right embedded torsion rubber suspension module are inserted into the left suspension module housing and the right suspension module housing, respectively.
20. The personal mobility vehicle of claim 7 wherein a plurality of lightening holes and webs are formed in each of the left swing arm and the right swing arm, the cruciform housing, and the left suspension module housing and the right suspension module housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings of the coupled steering tilting and embedded independent suspension swing arm mechanisms are presented from
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DETAILED DESCRIPTION
[0027] The embodiments of
[0028] The embodiment of
[0029]
[0030] In the embodiment of
[0031] The cruciform assembly 14 is a part of the STS system 35. The steerer tube 31 of the cruciform assembly 14 is pivotally connected through machined bore holes on the upper head tube 02 and lower head tube fitting 03, with the cruciform assembly 14 sandwiched in between the upper head tube 02 and lower head tube fitting 03 and aligning with the machined bore holes along Axis A. A bearing system is employed as the mediator between the steerer tube 31 of the cruciform 14 and the upper head tube 02 and lower head tube fitting 03 to allow free rotation of the cruciform assembly 14, and hence the STS system 35 about the Axis A.
[0032] The steering down tube is connected to the handlebar or steering wheel means at the other end, allows the rotation of the cruciform assembly to be controlled manually and freely about the Axis A. The steering down tube 01 is rigidly connected to the remaining protruding section of the steerer tube 31 of the cruciform assembly 14 and over the top of the bearing system and the machined bore hole of the upper head tube 02 using a clamping system.
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[0034]
[0035] In
[0036]
[0037] The lug on the left suspension module housing 04 is coupled with the steering-tilting axle 16 on the lower head tube fitting 03 via the left steering-tilting linkage 08. As shown in
[0038] The lug on the left suspension housing 04 is pivotally connected to the left steering tilting linkage 08 via a shoulder bolt through Axis E1. The connection is secured using a lock nut 19. The left steering tilting linkage 08 is pivotally connected to the steering-tilting axle through Axis C. The connection is secured using a lock nut 10.
[0039]
[0040] The lug on the right suspension module housing 05 is coupled with the steering-tilting axle 16 on the lower head tube fitting 03 via the right steering-tilting linkage 09. As shown in
[0041] The lug on the right suspension housing 05 is connected to the right steering tilting linkage 09 via a shoulder bolt through Axis E1. The connection is secured using a lock nut 20. The right steering tilting linkage 09 is pivotally connected to the steering-tilting axle through Axis C. The connection is secured using a lock nut 11.
[0042] The left and right steering tilting linkages 08, 09 are identical components. The steering tilting linkages comprised of a tie rod body with tie rod ends at both ends. Tie rod ends are ball joint type bearing, for example, but not limited to, radial spherical plain bearings, are press-fitted into the lugs at both ends. Alternatively, rod ends can be used. The tie rod body may be fixed in length or designed to be adjustable in length.
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[0044]
[0045] The embodiment of
[0046] The embodiment of
[0047] The embodiment of
[0048] The embodiments of
[0049] The protruding section of the torque shaft 24 has two distinct sections: A circular section 24(a) and a squared section 24(b). A cone of the taper roller bearing 22 is fitted over the circular section of the torque shaft. The square section of the torque shaft 24 is fitted into the hollow of the inner casing of the suspension module 29. The same principle applies to both left-hand and right-hand sides.
[0050] The torque shaft 24 of the left swing arm assembly is then installed over the main axle 30 and into the left suspension module inner casing 29. The swing arm is lastly fastened to the main axle using a fastener 25. A correct torque is applied to the fastener to ensure a correct compression is applied to the swing arm system: not over tightened nor under tightened. The design and construction allow the left swing arms 12 to independently pivot about the main axle 30, and hence Axis B, and the swing arm can rotate to deform the suspension module 23. An identical principle but opposite construction and assembly applies to the right swing arm assembly.
[0051] In the embodiment of
[0052] As shown in
[0053] The cross-sectional view of the assembled left-hand side suspension swing arm system is shown in the embodiment of
[0054] The embodiment includes a coupled independent torsion rubber suspension swing arm system 23 as a part of the invention. However, because the coupled steering-tilting system 35 does not depend on the independent torsion rubber suspension swing arm system 23 to be operable. The disclosed coupled steering-tilting suspension swing arm system 23 can be made without a suspension function if desired. The disclosed coupled steering-tilting suspension swing arm system 23 thus reduces to a coupled steering-tilting swing arm system. In this said case, the coupled torsion rubber suspension systems 23, the torque shaft 24, and the tapered roller bearing 22 are omitted, and the left and right suspension module housing 04, 05 and the left and right swing arm 12, 13 are constructed as a rigid components.
[0055] Fastener adhesive can be applied to threaded fasteners to prevent loosening.
[0056] The disclosed STS system 35 is a simple design that involves simple linkages. The disclosed STS system delivers a clean and aesthetic vehicle tilting system for steerable three-wheeled trike configuration personal mobility vehicles unlike any before.
TABLE-US-00001 TABLE 1 Part name and part IDs found in FIG. 1 to FIG. 10(b). Part ID Part name 00 Tilting three-wheeled vehicle in trike configuration 01 Steering down tube 02 Upper head tube 03 Lower head tube fitting 04 Left Suspension module housing 05 Right Suspension module housing 06 Left front wheel 07 Right front wheel 08 Left Steering Tilting linkage 09 Right Steering Tilting linkage 10 Left lock nut 11 Right lock nut 12 Left swing arm 13 Right swing arm 14 Cruciform assembly 15 Rear wheel/hub motor 16 Steering-tilting axle 17 Left Fastener 18 Right Fastener 19 Lock nut 20 Lock nut 21 Angular contact ball bearing 22 Tapered Roller bearing cone and cup 23 Torsion rubber suspension module 24 Torsion shaft 25 Screw 26 LHS Front wheel axle 27 Suspension module outer casting 28 Rubber 29 Suspension module Inner casing 30 Main axle 31 Steerer compression tube 32 Cruciform housing 33 Chassis 34 Fastener 35 STS system 36 Angular contact ball bearing 37 Headset bearing 38 Headset bearing 39 Headset bearing 40 Thrust bearing 41 Fastener 42 Lock nut 43 Bushing 44 Lightening holes and web stiffeners
[0057] A personal mobility vehicle including: a chassis; a rear wheel rotatably connected to a rear end of the chassis; a coupled steering tilting and embedded independent shock absorbing swing arm system rotationally and centrally connected to a front end of the chassis along a longitudinal axis of the chassis, a steering down tube assembly connected at a bottom end to a top of the coupled steering tilting and embedded independent shock absorbing swing arm system, which is aligned with and perpendicular to the longitudinal axis of the chassis; a handle bar connected at a top end of the steering down tube assembly; a left front wheel rotatably connected to a left side of the coupled steering tilting and embedded independent shock absorbing swing arm system; and a right front wheel rotatably connected to a right side of the coupled steering tilting and embedded independent shock absorbing swing arm system.
[0058] The personal mobility vehicle wherein the coupled tilting steering and embedded independent shock absorbing swing arm system extends between the left front wheel and the right front wheel and is pivotally secured to the chassis of the vehicle between the upper head tube and a lower head tube fitting.
[0059] The personal mobility vehicle further includes: a motor affixed to the rear end of the chassis and operatively connected to the rear wheel to propel the personal mobility vehicle.
[0060] The personal mobility vehicle wherein the coupled tilting steering and embedded independent shock absorbing swing arm system includes: a pair of independent suspension swing arm systems, including a left swing arm connected between the coupled tilting steering and embedded independent shock absorbing swing arm system and the left front wheel, and a right swing arm connected between the coupled tilting steering and embedded independent shock absorbing swing arm system and the right front wheel.
[0061] The personal mobility vehicle wherein a coupled steering-tilting embedded independent shock absorbing swing arm system includes: a left independent suspension swing arm system and a right independent suspension swing arm system, which are operable independently of each other.
[0062] The personal mobility vehicle wherein the upper head tube includes: an upper head tube machined bore hole and neck frame that is rigidly fixed to the chassis and aligned along the personal mobility vehicle's longitudinal axis; the lower head tube fitting includes a lower head tube fitting machined bore hole and a steering tilting axle and is rigidly connected to the chassis using fasteners; and the lower head tube fitting is aligned with the personal mobility vehicle's longitudinal axis.
[0063] The personal mobility vehicle wherein the coupled tilting steering and embedded independent shock absorbing swing arm system includes: a left swing arm system including: a left suspension module housing assembly including a left suspension module housing with a left lever arm that contains a lug at the end, a left torsion rubber suspension module, a left angular contact bearing and a cup of a left taper roller bearing fitted into respective left receptacles, and the lever arm extends toward the rear end of the chassis, and a left swing arm assembly comprised of a left swing arm, a left torque shaft, left countersink fasteners and a left angular contact ball bearing, the left swing arm has a left pivot joint at one end and a left wheel hub at the other end, the left torque shaft, the left countersink fasteners and the left angular contact ball bearing are fitted into a left receptacle at the left pivot joint, and the left wheel hub of the left front wheel is pivotally connected to the left swing arm via a left wheel axle; a right swing arm system includes: a right suspension module housing assembly including a right suspension module housing with a right lever arm that contains a right lug at the end, a right torsion rubber suspension module, a right angular contact bearing and a cup of a right taper roller bearing fitted into respective right receptacles, and the lever arm extends toward the rear end of the chassis, and a right swing arm assembly comprised of a right swing arm, a right torque shaft, the cone of the taper roller bearing fitted over the torque shaft, right countersink fasteners and a right angular contact ball bearing, the right swing arm has a right pivot joint at one end and a right wheel hub at the other end, the right torque shaft, the right countersink fasteners and the right angular contact ball bearing are fitted into a right receptacle at the right pivot joint, and the right wheel hub of the right front wheel is pivotally connected to the right swing arm via a right wheel axle; a cruciform assembly including: a steerer tube that allows the coupled tilting steering and embedded independent shock absorbing swing arm system to pivot about an Axis A, a main axle wherein the left swing arm assembly and right swing arm assembly are fitted to allow the left swing arm assembly and right swing arm assembly to swing about the main axle, the main axle is aligned with an Axis B, and a cruciform housing that fixes the steerer tube and the main axle in a perpendicular fashion; a left steering-tilting linkage including: a tie rod body and ball joint type bearings at each end, the left steering-tilting linkage is pivotally connected at one end to the lug of the left suspension module housing assembly, and at the other end is pivotally connected to the left side of the steering-tilting axle of the lower head tube fitting; and a right steering-tilting linkage including: a tie rod body and ball joint type bearings at each end, the right steering-tilting linkage is pivotally connected at one end to the lug of the right suspension module housing assembly, and the other end is pivotally connected to the right side of the steering-tilting axle of the lower head tube fitting; wherein the steering down tube is rigidly connected to a protruding section of the steerer tube of the cruciform assembly over the top of the upper head tube and an industrial standard hidden internal compression (HIC) system using a clamping system.
[0064] The personal mobility vehicle wherein the left wheel hub includes a built-in toe angle and a chamber angle, and the machined bore hole is protected with a bushing.
[0065] The personal mobility vehicle wherein the right wheel hub includes a built-in toe angle and a chamber angle, and the machined bore hole is protected with a bushing.
[0066] The personal mobility vehicle wherein the left torque shaft and the right torque shaft each include four segments: a segment one is a flange at one end, a segment two is a square shape section, a segment three is a circular section and a segment four at the other end is a square section; a circular hollow centre formed through an entire length of each of the left torque shaft and the right torque shaft; and each of the left torque shaft and the right torque shaft, respectively, is fitted into a square shaped receptacle and securely fastened with countersink fasteners at the flange to a pivot hole of the left swing arm and a pivot hole of the right swing arm.
[0067] The personal mobility vehicle wherein the cruciform assembly is sandwiched between the upper head tube and the lower head tube fitting, and the steerer tube is pivotally secured using a headset bearing system and the industrial standard hidden internal compression (HIC) system.
[0068] The personal mobility vehicle wherein the headset bearing system is comprised of three headset bearings: two headset bearings fitted to the upper head tube machined bore hole and one headset bearing fitted to the lower head tube fitting, the bearing system includes a lubricant, a plurality of rubber seals, and a plurality of dust caps, which are applied to ensure smooth, water free and dust free rotation of the cruciform assembly and hence the coupled steering, a tilting and suspension system swing arm about the Axis A, the cruciform assembly is further secured to the lower head tube fitting along the direction of the Axis A using a thrust bearing secured firmly together with a fastener, a plurality of washers, and a lock nut.
[0069] The personal mobility vehicle wherein the tie rod body may be fixed in length or adjustable in length to enable altering a ground clearance of the personal mobility vehicle.
[0070] The personal mobility vehicle wherein the coupled tilting steering and embedded independent shock absorbing swing arm system is to a coupled tilting steering swing arm system without a suspension function.
[0071] The personal mobility vehicle wherein the coupled tilting steering swing arm system includes: a rigid left suspension module housing swing arm system without a left torsion rubber suspension module, a left torque shaft, a left countersink fasteners, and a left tapered roller bearing; and a rigid right suspension module housing swing arm system without a right torsion rubber suspension module, a right torque shaft, a plurality of right countersink fasteners, and a right tapered roller bearing.
[0072] The personal mobility vehicle wherein the coupled tilting steering and embedded independent suspension swing arm system is symmetrical about the Axis A.
[0073] The personal mobility vehicle further including: a lower head tube fitting comprised of a steering-tilting axle located below the cruciform assembly.
[0074] The personal mobility vehicle wherein lugs on the left and right suspension module housings are connected to respective left and right steering tilting linkages via shoulder bolts and are secured using lock nuts, and the left and right steering tilting linkage is pivotally connected to the steering-tilting axle and secured using lock nuts.
[0075] The personal mobility vehicle wherein a left and a right embedded torsion rubber suspension module each includes a plurality of torsion rubber rods around a square inner casing and the left and right embedded torsion rubber suspension modules are inserted into the left and right suspension module housings, respectively.
[0076] The personal mobility vehicle wherein a plurality of lightening holes and webs are formed in the swing arms, the cruciform housing, and the suspension module housings.
[0077] In view of the variety of embodiments to which the principles of the invention can be applied, it should be apparent that the detailed embodiments are illustrative only and should not be taken as limiting the scope of the invention. The claims invention includes all such modifications as may come within the scope of the claims and equivalent thereto.