Semiconductor device having fin-type field effect transistor and method of manufacturing the same
09735153 · 2017-08-15
Assignee
Inventors
Cpc classification
H01L29/6681
ELECTRICITY
H01L29/161
ELECTRICITY
H01L21/823431
ELECTRICITY
H01L29/42364
ELECTRICITY
H01L29/42392
ELECTRICITY
H01L27/0886
ELECTRICITY
H01L29/66439
ELECTRICITY
H01L29/775
ELECTRICITY
H01L29/785
ELECTRICITY
H01L27/0924
ELECTRICITY
H01L29/78696
ELECTRICITY
International classification
H01L27/088
ELECTRICITY
H01L29/423
ELECTRICITY
H01L21/8234
ELECTRICITY
H01L29/161
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/775
ELECTRICITY
H01L29/66
ELECTRICITY
H01L21/82
ELECTRICITY
Abstract
A semiconductor device includes a first fin structure disposed on a substrate. The first fin structure extends in a first direction. A first sacrificial layer pattern is disposed on the first fin structure. The first sacrificial layer pattern includes a left portion and a right portion arranged in the first direction. A dielectric layer pattern is disposed on the first fin structure and interposed between the left and right portions of the first sacrificial layer pattern. A first active layer pattern extending in the first direction is disposed on the first sacrificial layer pattern and the dielectric layer pattern. A first gate electrode structure is disposed on a portion of the first active layer pattern. The portion of the first active layer is disposed on the dielectric layer pattern. The first gate electrode structure extends in a second direction crossing the first direction.
Claims
1. A semiconductor device, comprising: a first fin structure disposed on a substrate, the first fin structure extending in a first direction; a first sacrificial layer pattern disposed on an upper surface of the first fin structure, the first sacrificial layer pattern including a left portion and a right portion arranged in the first direction, wherein the left portion and the right portion are separated from each other; a dielectric layer pattern disposed on the upper surface of the first fin structure and interposed between the left portion and the right portion of the first sacrificial layer pattern; a first active layer pattern disposed on the first sacrificial layer pattern and the dielectric layer pattern, the first active layer pattern extending in the first direction, wherein the first active layer pattern is in contact with the first sacrificial layer pattern and the dielectric layer pattern; and a first gate electrode structure disposed on a portion of the first active layer pattern disposed on the dielectric layer pattern, the first gate electrode structure extending in a second direction crossing the first direction and the portion of the first active layer pattern being interposed between the dielectric layer pattern and the first gate electrode structure, wherein the first fin structure protrudes in a third direction from the substrate, and wherein the third direction is substantially perpendicular to the first and second directions.
2. The semiconductor device of claim 1, further comprising: a spacer disposed on a sidewall of the first gate electrode structure; and a source/drain structure disposed on the first active layer pattern, wherein the source/drain structure is separated from the first gate electrode structure by the spacer, and wherein the first sacrificial layer pattern is disposed under the source/drain structure without being disposed under the first gate electrode structure.
3. The semiconductor device of claim 2, wherein the source/drain structure is disposed on an upper surface and a sidewall of the first active layer pattern.
4. The semiconductor device of claim 1, wherein the first sacrificial layer pattern comprises a semiconductor material.
5. The semiconductor device of claim 4, wherein the semiconductor material is silicon germanium (SiGe).
6. The semiconductor device of claim 1, wherein the first gate electrode structure comprises a gate dielectric layer, a work-function control layer, and a metal gate electrode layer.
7. The semiconductor device of claim 6, wherein the gate dielectric layer is disposed on a sidewall and a bottom of the metal gate electrode layer.
8. The semiconductor device of claim 1, wherein the first active layer pattern comprises a same material as the first fin structure.
9. The semiconductor device of claim 1, further comprising: a second fin structure disposed on the substrate; a second sacrificial layer pattern disposed on the second fin structure, the second sacrificial layer pattern having a different material from the first sacrificial layer pattern; a second active layer pattern disposed on the second sacrificial layer pattern; and a second gate electrode layer disposed on the second active layer pattern.
10. The semiconductor device of claim 9, wherein the first sacrificial layer pattern comprises a semiconductor material and the second sacrificial layer pattern comprises silicon oxide.
11. The semiconductor device of claim 10, wherein the second sacrificial layer pattern is disposed under the second active layer pattern and extended in the first direction.
12. The semiconductor device of claim 1, further comprising: a second sacrificial layer pattern disposed on the substrate; a second active layer pattern disposed on the second sacrificial layer pattern; and a second gate electrode layer disposed on the second active layer pattern, wherein a dielectric layer pattern is not disposed under the second active layer pattern.
13. The semiconductor device of claim 5, further comprising: a second sacrificial layer pattern disposed on the substrate; and a second active layer pattern disposed on the second sacrificial layer pattern, wherein a first concentration of germanium (Ge) contained in the first sacrificial layer pattern is different from a second concentration of germanium (Ge) contained in the second sacrificial layer pattern.
14. The semiconductor device of claim 13, further comprising: a first source/drain structure disposed on an upper surface and a sidewall of the first active layer pattern; and a second source/drain structure disposed on an upper surface and a sidewall of the second active layer pattern, wherein a first impurity contained in the first source/drain structure is different in a conductivity type from a second impurity contained in the second source/drain structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features of the inventive concept will become more apparent by describing in detail exemplary embodiments thereof with reference to the accompanying drawings of which:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(14) Exemplary embodiments of the inventive concept will be described below in detail with reference to the accompanying drawings. However, the inventive concept may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, the thickness of layers and regions may be exaggerated for clarity. It will also be understood that when an element is referred to as being “on” another element or substrate, it may be directly on the other element or substrate, or intervening layers may also be present. It will also be understood that when an element is referred to as being “coupled to” or “connected to” another element, it may be directly coupled to or connected to the other element, or intervening elements may also be present. Like reference numerals may refer to the like elements throughout the specification and drawings.
(15)
(16) Referring to
(17) Hereinafter, the semiconductor device according to the exemplary embodiment of the inventive concept will be described in detail with reference to a fin-type field effect transistor (FinFET), but is not limited thereto.
(18) The substrate 100 may include a bulk silicon substrate or a silicon-on-insulator (SOI) substrate. The substrate 100 may include silicon (Si), germanium (Ge), silicon germanium (SiGe), indium antimonide (InSb), lead telluride (PbTe), indium arsenide (InAs), indium phosphide (InP), gallium arsenide (GaAs), and/or gallium antimonide (GaSb).
(19) The substrate 100 may also include an epitaxial layer formed on a base substrate. If an active fin pattern is formed by using the epitaxial layer, the epitaxial layer may include silicon (Si) or germanium (Ge). The epitaxial layer may also include a compound semiconductor, for example, a 4-4 group compound semiconductor or a 3-5 group compound semiconductor. The 4-4 group compound semiconductor may be a binary compound or a ternary compound having at least two materials of carbon (C), silicon (Si), germanium (Ge), and stannum (Sn). The 3-5 group compound semiconductor may be a binary compound, a ternary compound, or a quaternary compound having at least two materials of aluminum (Al), gallium (Ga), indium (In), phosphorus (P), arsenic (As), and antimony (Sb).
(20) A fin structure FS may be formed on the substrate 100 and protruded to a first direction (Z-axis) from the substrate 100. According to an exemplary embodiment of the inventive concept, the fin structure FS may be formed of the same material with the substrate 100. Alternatively, the fin structure FS may include a different material from the substrate 100. Alternatively, the fin structure FS may be formed by partially etching the substrate 100.
(21) The fin structure FS may have a tapered shape having a larger bottom width or a rectangular shape having substantially the same width at the top and at the bottom. The top edge of the fin structure FS may have a rounded shape.
(22) A device isolation structure 110 may be formed on the substrate 100 and may cover a sidewall of the fin structure FS. The device isolation structure 110 may be formed of an insulating layer, for example, a silicon oxide layer, a silicon nitride layer, or a silicon oxynitride layer, but is not limited thereto.
(23) Alternatively, the device isolation structure 110 may have a shallow-trench-isolation (STI) structure or a deep-trench-isolation (DTI) structure.
(24) A sacrificial layer pattern 102 may be formed on the fin structure FS. The sacrificial layer pattern 102 may include a semiconductor material, for example, silicon germanium (SiGe). If the sacrificial layer pattern 102 includes silicon germanium (SiGe), the proportion of germanium (Ge) in the sacrificial layer pattern 102 may be higher than that of silicon (Si) in the sacrificial layer pattern 102 for increasing etching selectivity of the sacrificial layer pattern 102 from the other layers which have a lower proportion of germanium (Ge). The sacrificial layer pattern 102 may be divided into a left portion and a right portion in a second direction (Y-axis).
(25) A dielectric layer pattern 140 may be formed between the left portion and the right portion of the sacrificial layer pattern 102.
(26) An active layer pattern 104 having a first portion and a second portion may be formed on the sacrificial layer pattern 102 and the dielectric layer pattern 140. The first portion of the active layer pattern 104 may be formed on the dielectric layer pattern 140 and the second portion of the active layer pattern 102 may be formed on the sacrificial layer pattern 102. The active layer pattern 104 may be extended in the second direction (Y-axis). The active layer pattern 104 may include a silicon layer or a 3-5 group compound semiconductor formed by using an epitaxial growth process. The active layer pattern 104 may be formed of substantially the same material with the fin structure FS. The first portion of the active layer pattern 104 may serve as a channel region of a fin-type field effect transistor (FinFET) and the second portion of the active layer pattern 104 may serve as a part of a source/drain region of the fin-type field effect transistor (FinFET).
(27) A gate electrode structure 150 may be formed on the active layer pattern 140. The gate electrode structure 150 may cross over the first portion of the active layer pattern 104 and be extended in a third direction (X-axis). The gate electrode structure 150 may include a gate dielectric layer 152, a work-function control layer 154, and a metal gate electrode layer 156.
(28) A spacer 114 may be formed at both sidewalls of the gate electrode structure 150, respectively. The spacer 114 may be formed of an insulating layer, for example, a silicon oxide layer, a silicon nitride layer, or a silicon oxynitride layer. In this case, the gate dielectric layer 152 may be formed on the active layer pattern 104 and extended upwardly along an inner sidewall of the spacer 114 as shown in
(29) An interfacial layer may be formed between the gate dielectric layer 152 and the active layer pattern 104. The interfacial layer may be formed of a low-k dielectric layer having a dielectric constant less than 9. For example, the interfacial layer may be formed of a silicon oxide layer, a silicon oxynitride layer, or a mixture thereof.
(30) The work-function control layer 154 may be formed on the gate dielectric layer 152. The work-function control layer 154 may be extended in the first direction (Z-axis) along the sidewalls of the metal gate electrode layer 156 and the spacer 114. The work-function control layer 154 may control the work-function of the fin-type field effect transistor.
(31) If the fin-type field effect transistor is a P-type Metal Oxide Semiconductor (PMOS) transistor, the work-function control layer 154 may include a p-type work-function control layer, for example, titanium nitride (TiN), tantalum nitride (TaN), or a mixture thereof.
(32) The metal gate electrode layer 156 may be formed on the work-function control layer 154. The metal gate electrode layer 156 may include aluminum (Al), tungsten (W), or a mixture thereof.
(33) A source/drain structure 128 may be formed on the second portion of the active layer pattern 104 and at both sides of the gate electrode structure 150. The source/drain structure 128 may be formed by using a selective epitaxial growth process and may cover a portion of the sidewall of the active layer pattern 104, but is not limited thereto.
(34) Alternatively, the source/drain structure 128 may be formed, without any epitaxial layer, in the active layer pattern 104 by injecting impurities therein using an ion implantation process. For example, if the fin-type field effect transistor is a PMOS transistor, the source/drain structure 128 may include p-type impurities.
(35) An interlayer dielectric layer 130 may be formed on the device isolation structure 110. The interlayer dielectric layer 130 may cover the sacrificial layer pattern 102 and the source/drain structure 128.
(36) According to an exemplary embodiment of the inventive concept, the dielectric layer pattern 140 may be formed under the first portion of the active layer pattern 104. The dielectric layer pattern 140 may serve to reduce leakage current of the fin-type field effect transistor compared to that of a planar-type field effect transistor. As the result, the reliability and the performance of the fin-type field effect transistor may be increased.
(37)
(38) Referring to
(39) The first fin-type field effect transistor may be substantially the same fin-type field effect transistor as described referring to
(40) The second fin-type field effect transistor formed in the second region II may include a fin structure FS, a sacrificial layer pattern 240, an active layer pattern 204, a source/drain structure 228, and a gate electrode structure 250.
(41) The active layer pattern 204, the source/drain structure 228, and the gate electrode structure 250 may be substantially the same as the corresponding elements as described with reference to
(42) The sacrificial layer pattern 240 of the second fin-type field effect transistor formed in the second region II may be formed of an insulating film. Therefore, the insulating film may be formed not only under the source/drain region 228 but also under the gate electrode structure 250. The insulating film may be extended in the second direction (Y-axis).
(43) The first fin-type field effect transistor formed in the first region I and the second fin-type field effect transistor formed in the second region II may have different conductivity types from each other. For example, the first fin-type field effect transistor may be a PMOS transistor and the second fin-type field effect transistor may be an N-type Metal Oxide Semiconductor (NMOS) transistor. Alternatively, the first and second fin-type field effect transistors may have the same conductivity types as each other.
(44) The sacrificial layer pattern 102 formed in the first region I may include a material different from materials disposed in the sacrificial layer pattern 240 formed in the second region II.
(45)
(46) Referring to
(47) The first fin-type field effect transistor may be substantially the same as the fin-type field effect transistor of
(48) The second fin-type field effect transistor formed in the second region II may include a fin structure FS, a sacrificial layer pattern 302, an active layer pattern 304, a source/drain structure 328, a gate electrode structure 350, a spacer 314, and a interlayer dielectric layer 330.
(49) The sacrificial layer pattern 302, the active layer pattern 304, the source/drain structure 328, the spacer 314, and the interlayer dielectric layer 330 are substantially the same as the corresponding elements as described with reference to
(50) The gate electrode structure 350 of the second fin-type transistor formed in the second region II may surround a portion of the active layer pattern 304.
(51)
(52) Referring to
(53) The first fin-type field effect transistor TR1 formed in the first region I may be substantially the same as the fin-type field effect transistor of
(54) The second fin-type field effect transistor TR2 formed in the second region II may be substantially the same fin-type field effect transistor as described referring to
(55) The first fin-type field effect transistor TR1 formed in the first region I and the second fin-type field effect transistor TR2 formed in the second region II may have different conductivity types from each other. For example, the first fin-type field effect transistor TR1 may be a PMOS transistor and the second fin-type field effect transistor TR2 may be an NMOS transistor. In this case, the first germanium concentration of the first fin-type field effect transistor may be greater than the second germanium concentration of the second fin-type field effect transistor.
(56) The sacrificial layer pattern 102a formed in the first region I may include a material different from a material disposed in the sacrificial layer pattern 102b formed in the second region II.
(57)
(58) Referring to
(59) Referring to
(60) Referring to
(61) Alternatively, the fin structure FS, the sacrificial layer pattern 102, and the active layer pattern 104 may be formed on a silicon-on-insulator (SOI) substrate by using multiple epitaxial growth processes. For example, a first epitaxial layer including silicon (Si) may be formed on a substrate having an insulating layer thereon and a second epitaxial layer including silicon germanium (SiGe) may be formed on the first epitaxial layer, and a third epitaxial layer including silicon (Si) may be formed on the second epitaxial layer. The third, the second, and the first epitaxial layer may be successively etched using a mask pattern to form the active layer pattern 104, the sacrificial layer pattern 102, and the fin structure which are formed on the silicon-on-insulator (SOI) substrate.
(62) Referring to
(63) The dummy gate dielectric layer 122 may include a silicon oxide layer, and the dummy gate layer 124 may include a poly silicon layer, and the hard mask 126 may include a silicon nitride layer.
(64) Referring to
(65) Alternatively, the source/drain structure 128 may be formed using an ion implantation process instead of the epitaxial growth process as described above. For example, an impurity may be injected into the active layer pattern disposed at both sides of the dummy gate structure 120 to form a source/drain structure 128.
(66) Referring to
(67) Referring to
(68) Referring to
(69) The sacrificial layer pattern 102 including silicon germanium (SiGe) may have etch selectivity with respect to the active layer pattern that is formed of silicon (Si). For example, the exposed sacrificial layer pattern 102 may be removed using a hydrochloric acid (HCl) to form a through-hole 103 which is disposed between the active layer pattern 104 and the device isolation structure 110.
(70) Referring to
(71) Referring to
(72) The work-function control layer 154 may be formed on the gate dielectric layer 152, and the metal gate electrode layer 156 may be formed on the work-function control layer 154.
(73)
(74) Referring to
(75) Alternatively, the SRAM region may be replaced to a Dynamic Random Access Memory (DRAM) region, a Magnetoresistive Random Access Memory (MRAM) region, a Resistive Random Access Memory (RRAM) region, or a Phase-Change Random Access Memory (PRAM) region. Alternatively, the semiconductor device may include at least one of the DRAM region, the MRAM region, the RRAM region, and the PRAM region in addition to the SRAM region and the logic region.
(76) Referring to
(77)
(78) Referring to
(79) The central processing unit 1010 may perform operations required for driving the SoC 1000. The multimedia system 1020 may include a three-dimensional engine module, a video codec, a display system, a camera system, or a post-processor. The central processing unit 1010, the multimedia system 1020, the memory system 1040, and the peripheral circuit 1050 may communicate with each other through the bus 1030. The bus 1030 may have a multi-layer structure, for example, a multi-layer advanced high-performance bus (AHB) or a multi-layer advanced extensible interface (AXI).
(80) The memory system 1040 may provide a required environment for performing a high-speed operation while the application processor 1001 is connected with an external device. The external device may be a DRAM device. The peripheral circuit 1050 may allow the SoC 1000 to connect with an external device. In this case the external device may be a main board. The DRAM device 1060 may be disposed outside the application processor 1001 as shown in
(81) At least one element of the SoC 1000 may include a semiconductor device according to an exemplary embodiment of the inventive concept.
(82)
(83) Referring to
(84) The controller 1110 may include a microprocessor, a digital signal processor, a microcontroller, or a similar device that may control an executive program. The input/output device 1120 may include a keypad, a keyboard, or a display. The memory device 1130 may not only store codes or data for executing the controller 1110 but also save data executed by the controller 1110. The memory device 1130 may include a semiconductor device according to an exemplary embodiment of the inventive concept.
(85) The system 1100 may be applied to a product that includes a PDA (personal digital assistant), a portable computer, a web tablet, a wireless phone, a mobile phone, a digital music player, or a memory card.
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(87) While the present inventive concept has been shown and described with reference to exemplary embodiments thereof, it will be apparent to those of ordinary skill in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the inventive concept as defined by the following claims.