Multi-tasking rod guide having backflow reducer
09732599 · 2017-08-15
Inventors
Cpc classification
E21B43/126
FIXED CONSTRUCTIONS
International classification
Abstract
A multi-tasking downhole rod guide for centralizing a downhole pump rod within a production tubing string, while simultaneously reducing abrasion and deterioration of the production tubing and affording a built-in backflow preventer. The rod guide is configured with an elongate helix having a continuous trough-like channel through which hydrocarbons flow upwardly under high pressure. As the pressurized hydrocarbons flow through a succession of plates at each equidistant helical level, the elongate helix rotates synchronously with the upwardly flowing hydrocarbons within the production tubing string. Integrated bearing assembly and backflow An integrated bearings assembly and backflow restrictor accommodate hydrocarbons flow perturbations and sustain continuous fluid flow uphole.
Claims
1. In a well having a pump rod interconnected with a downhole pump for pumping hydrocarbons from a subsurface formation to the surface of said well, and having a tubular production string circumscribing said pump rod, a multi-tasking rod guide apparatus disposed annularly of said production string and said pump rod, said multi-tasking rod guide apparatus comprising: a helical member configured with a continuous helix elongated in a vertical orientation and its outer surface having a tight fit with the inner surface of said tubular production string manifest by a clearance in the range 0.005 to 0.155 inch, and having a first plurality of successive plate members, with each said plate member having a collection plate and an adjacent continuous trough-like channel to enable continuous upward flow of said hydrocarbons to said well surface; said first plurality of successive plate members disposed intermediately of a first-level collection plate member and a second-level dislodging member; said first-level collection member configured with walls having thickness and strength to afford sufficient stability thereto for withstanding pressurized squirting and spraying action of said upwardly flowing hydrocarbons into said collection plate member thereof and to receive said continuous upward flow of said hydrocarbons for delivery thereof at said well surface; said second-level dislodging member configured to dislodge said hydrocarbons from said downhole formation and to urge said dislodged hydrocarbons upwardly into said continuous trough-like channel; said multi-tasking rod guide synchronously rotating with said hydrocarbons as said hydrocarbon flow upwardly through said continuous trough-like channel within said production string of said well, while simultaneously centralizing said pump rod; and said elongate continuous helix further comprising an intermediate-level plate member having at least a hexagonally-configured backflow reduction assembly comprising at least two series of rollers disposed on each of two opposing sides thereof to facilitate rotational movement thereof, for enabling said intermediate-level plate member to accommodate said incoming stream of hydrocarbons and to reduce backflow thereof.
2. The multi-tasking rod guide apparatus recited in claim 1, wherein each said plate member of said first plurality of collection plate members further comprises a second plurality of pillar members disposed vertically between each successive neighboring plate member to afford strength thereto as said pressurized upwardly-flowing hydrocarbons pass through said continuous trough-like channel and adjacent said plurality of collection plate members.
3. In a well having a pump rod interconnected with a downhole pump for pumping hydrocarbons from a subsurface formation to the surface of a well, and having a tubular production string circumscribing said pump rod, a multi-tasking rod guide apparatus disposed annularly of said production string and said pump rod, said multi-tasking rod guide apparatus comprising: a helical member configured with a continuous helix elongated in a vertical orientation and its outer surface having a tight fit with the inner surface of said tubular production string manifest by a clearance in the range 0.005 to 0.155 inch, and having a first plurality of successive plate members, with each said plate member having a substantially horizontal collection plate and being substantially identical with each other said plate member thereof and being spaced-apart the same height from each other, and further configured with an adjacent continuous trough-like channel to enable continuous upward flow of said hydrocarbons to said well surface; said first plurality of successive plate members disposed intermediately of a first-level collection plate member and a second-level dislodging plate member; said first-level collection plate member configured to receive said continuous upward flow of said hydrocarbons for delivery thereof at said well surface; said second-level dislodging plate member configured to dislodge said hydrocarbons from said downhole formation and to urge said dislodged hydrocarbons upwardly into said continuous trough-like channel; a subset of said first plurality of successive plate members comprising at least a hexagonally-configured backflow reduction assembly comprising at least two series of rollers disposed on each side of two opposing sides thereof to facilitate rotational movement thereof, for enabling said incoming stream of hydrocarbons to be accommodated and to reduce backflow thereof; and said multi-tasking rod guide adapted to synchronously rotate with said hydrocarbons as said hydrocarbons flow upwardly through said continuous trough-like channel within said production string of said well, while simultaneously centralizing said pump rod.
4. The multi-tasking rod guide apparatus recited in claim 3, wherein said first plurality of successive plate members of said continuous helix is configured with each said plate member preferably an offset of 110° to 120° relative to the horizontal.
5. The multi-tasking rod guide apparatus recited in claim 4, wherein said hydrocarbon flow upwardly through said continuous trough-like channel is achieved by pressurized movement of said hydrocarbon from said second-level dislodging member successively to one said plate member of said first plurality of successive plate members to the next upper said plate member of said first plurality of successive plate members, until said first-level collection plate member is reached for delivery of said upwardly flowing hydrocarbon to said well surface.
6. The multi-tasking rod guide apparatus recited in claim 5, wherein said dislodging second-level member comprises a second plurality of blade-like and rib-like members for dislodging and scooping said viscous hydrocarbons from said subsurface formation and for urging said dislodged hydrocarbon into said trough-like channel disposed at said well-bottom or at a predetermined hydraulic fracturing well-level.
7. The multi-tasking rod guide apparatus recited in claim 6, wherein said first-level collection plate member is configured with walls having thickness and strength greater than the corresponding walls of each plate member of said first plurality of plate members, for enabling said first-level member to afford sufficient stability thereto for withstanding pressurized squirting and spraying action of said upwardly-flowing hydrocarbons into said collection plate thereof.
8. The multi-tasking rod guide apparatus recited in claim 7, wherein said first-level collection plate member is configured with a substantially horizontal top opening to enable uninhibited pressurized collection of said hydrocarbons driven upwardly through said trough-like channel member via said pressurized squirting and spraying action onto said first-level collection plate for ultimate deposit thereof at the well surface.
9. The multi-tasking rod guide apparatus recited in claim 8, wherein said opening of said first-level collection plate member is configured with said substantially horizontal top opening corresponding to about ⅓ of said top-level collection plate, preferably encompassing from 90° to 120° thereof.
10. The multi-tasking rod guide apparatus recited in claim 9, wherein said backflow reducer assembly comprises a first circular stationary plate member having an arc of about 240° and a corresponding mated second circular slidable lid plate member having an arc of about 120°.
11. The multi-tasking rod guide apparatus recited in claim 10, wherein said hydrocarbons backflow is reduced when said first circular stationary plate member and said second circular slidable lid plate member are disposed in a mated relationship wherein there is no gap therebetween.
12. The multi-tasking rod guide apparatus recited in claim 11, wherein said hydrocarbons backflow is unaffected when said first circular stationary plate member and said second circular slidable lid plate member are disposed in a separated relationship of about 90° to 120°, wherein a gap is manifest therebetween.
13. The multi-tasking rod guide apparatus recited in claim 12, wherein each said plate member of said first plurality of collection plate members further comprises a plurality of pillar members disposed vertically between each successive neighboring plate member to afford strength thereto as said pressurized upwardly-flowing hydrocarbons pass through said continuous trough-like channel and adjacent said plurality of collection plate members.
14. The multi-tasking rod guide apparatus recited in claim 13, wherein said helical member further comprises a bevel member located upon its rear surface, to avoid striking said production tubing in a flat disposition, thereby affording extra support thereto, and promoting uninhibited continuous upward helical movement thereof.
15. In a well having a pump rod interconnected with a downhole pump for pumping hydrocarbons from a subsurface formation to the surface of a well, and having a tubular production string circumscribing said pump rod, a multi-tasking rod guide apparatus disposed annularly of said production string and said pump rod, said multi-tasking rod guide apparatus comprising: a helical member configured with a continuous helix elongated in a vertical orientation and its outer surface having a tight fit with the inner surface of said tubular production string manifest by a clearance in the range 0.001 to 0.005 inch, and having a first plurality of successive plate members, with each said plate member having a substantially horizontal collection plate and being substantially identical with each other said plate member thereof and being spaced apart the same height from each other, and further configured with an adjacent continuous trough-like channel to enable continuous upward flow of said hydrocarbons to said well surface; said first plurality of successive plate members disposed intermediately of a first-level collection plate member and a second-level dislodging plate member; said first-level collection plate member further comprising configured with walls having thickness and strength for enabling said top-level member to afford sufficiently stability thereto for withstanding pressurized squirting and spraying action of said upwardly-flowing hydrocarbons into said first-level collection plate member thereof, and further configured with said substantially horizontal top opening corresponding to about ⅓ of said first-level collection plate surface, preferably from about 90° to 120° thereof, to receive said continuous upward flow of said hydrocarbons for delivery thereof at said well surface; said elongate continuous helix further comprising said first-level plate member having at least a hexagonally-configured backflow reduction assembly comprising at least two series of rollers disposed on each of two opposing sides thereof to facilitate rotational movement thereof, for enabling said first-level member to accommodate said incoming stream of hydrocarbons and to restrict backflow thereof; said second-level dislodging member comprising a second plurality of blade-like and rib-like members for dislodging and scooping said viscous hydrocarbons from said subsurface formation and for urging said dislodged hydrocarbon into said trough-like channel disposed at said well-bottom or a predetermined hydraulic fracturing well-level to dislodge said hydrocarbons from said downhole formation and to urge said dislodged hydrocarbons upwardly into said continuous trough-like channel; and said multi-tasking rod guide adapted to synchronously rotate with said hydrocarbon as said hydrocarbons flow upwardly through said continuous trough-like channel within said production string of said well, while simultaneously centralizing said pump rod.
16. The multi-tasking rod guide apparatus recited in claim 15, wherein said first plurality of successive plate bottom-level members of said continuous helix is configured with each said plate member preferably offset 110° to 120° relative to the horizontal.
17. The multi-tasking rod guide apparatus recited in claim 16, wherein said hydrocarbons flow upwardly through said continuous trough-like channel is achieved by pressurized movement of said hydrocarbons from said second-level dislodging member successively to one said plate member of said first plurality of successive plate members to the next upper said plate member of said first plurality of successive plate members, until said first-level collection plate member is reached for delivery of said upwardly flowing hydrocarbon to said well surface.
18. The multi-tasking rod guide apparatus recited in claim 17, wherein said first-level collection plate member is configured with a top-opening to enable uninhibited pressurized collection of said hydrocarbons driven upwardly through said trough-like channel member via said pressurized squirting and spraying action onto said first-level collection plate for ultimate deposit thereof at the well surface.
19. The multi-tasking rod guide apparatus recited in claim 18, wherein said backflow reduction assembly comprises a first circular stationary plate member having an arc of about 240° and a corresponding mated second circular slidable lid plate member having of about 120°.
20. The multi-tasking rod guide apparatus recited in claim 19, wherein said hydrocarbons backflow is reduced when said first circular stationary plate member and said second circular slidable lid plate member are disposed in a mated relationship wherein there is no gap therebetween.
21. The multi-tasking rod guide apparatus recited in claim 20, wherein said hydrocarbons backflow is unrestricted when said first circular stationary plate member and said second circular slidable lid plate member are disposed in a separated relationship of about 90° to 120°, wherein a gap is manifest therebetween.
22. The multi-tasking rod guide apparatus recited in claim 21, wherein each said plate member of said first plurality of collection plate members further comprises a plurality of pillar members disposed vertically between each successive neighboring plate member to afford strength thereto as said pressurized upwardly-flowing hydrocarbons pass through said continuous trough-like channel and adjacent said plurality of collection plate members.
23. The multi-tasking rod guide apparatus recited in claim 22, wherein said helical member further comprises a bevel member located upon its rear surface, to avoid striking said production tubing in a flat disposition, thereby affording extra support thereto and promoting uninhibited continuous upward helical movement thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(39) Reference is made herein to the figures in the accompanying drawings in which like numerals refer to like components. These like numerals are preceded by “II” or “III” to correspond to each of the two specially-configured bearings embodiments of the present invention described herein. More particularly, in view of several of these components being integrated into each of the advanced rod guide embodiments depicted in
(40) Referring to
(41) As clearly shown in partial cut-away frontal view in
(42) Moreover, it will be appreciated that, in such environments of extreme viscosity, embodiments of the present invention may optionally include any of several well-known heating protocols to overcome pumping limitations. For instance, in one embodiment of the present invention, an electric heating member may be incorporated thereinto in order to further augment its extraordinary inherent pumping capability. That is, based upon the novel helical structure taught herein, embodiments hereof may be invoked to supplement conventional pumping action and normal pump capabilities by tending to boost upward hydrocarbons fluid flow through its helical trough-like structure. It will be readily appreciated that this supplemental pumping aspect of the present invention continuously urges upward channel-flow of hydrocarbons until the top-level collection plate member has been reached and, ultimately, until the well surface has been reached shortly thereafter. It will also be understood that other environmental pumping limitations may be attributable to variation in temperature of downhole hydrocarbons so that a plethora of alternating hot spots and cold spots may be overcome by providing heat thereto, particularly at and/or near the well-bottom.
(43) It will be understood that embodiments hereof have been structured to afford sufficient vertical support attributable to its inherent stability. Referring again collectively to
(44) More particularly, the opening 75 of this backflow reducer 80 is preferably 90° to 120° which corresponds to about ¼ of 360°. Preferably constructed from solid metal or like strong and solid material, the backflow reducer acts like an immovable weight when it is caused to essentially drop into a 90° to 120° “hole” 75 if and when rotation abruptly ceases.
(45) Ergo, it will be readily seen that backflow reducer 80 plugs the implicated 90°-120° hole 75, thereby preventing undesirable hydrocarbon backflow. It should be appreciated that the presence of a plurality of ball bearings on plurality of rollers 85 enable backflow reducer 80 to readily adapt as hydrocarbon fluid conditions vary, by appropriately sliding upwardly and downwardly to sustain optimal flow of hydrocarbon to the well surface. To further assure stable operation of embodiments of the present invention, a plurality of structural detent members 55 is disposed above the backflow reducer 80 to limit and control the extent of its upward movement. Embodiments of the backflow reducer may be configured with 8 sides instead of 6 sides especially to accommodate asynchronous rotation, thereby tending to effectively prevent hydrocarbon backflow under a diversity of demanding conditions.
(46) In order to enable this contemplated efficient scooping function, it has been found that offsets ranging from about 20° to 30° are preferred; it will be understood by practitioners skilled in the art that these preferred offsets correspond to angles of about 110° to 120° relative to the horizontal. Those conversant in the art will also note that the elongated helix located at the lower plate level of plurality of plates 60 is depicted in
(47) Each successive level member 65 of this helical configuration should preferably be successively spaced apart equidistant in a vertical disposition with height “h” between each such level member being essentially identical to every other level-member height differential. For instance, in one application of instant multi-tasking rod guide 10, each helix level member 65 has been designed to measure approximately h=2½ inches. With each level of helix 65 configured to be angled upwards, there is formed a trough-like channel 40 that tends to guide the pressure-driven continuous flow of hydrocarbon fluid 5 upwardly as the helix of the helical portion 30 is caused to rotate synchronously with hydrocarbon 5 within concentrically situated interior wall 225 of production tubing 200. Hydrocarbon fluid 5 ultimately reaches atop axial pumping rod 2 near well surface 155 and tends to be delivered via a squirting and spraying action thereof atop at helix level member 70, which serves as a collection plate or the like.
(48) Thus, as clearly depicted in the partial cut-away views in each of
(49) Now referring to
(50) It is also an aspect of the present invention that the fit of backflow reducer 80 should preferably be essentially flush with interior walls 225 of production tubing 200 or include bevels 50 to assure that there is inherently no backflow so long as power is being supplied to the downhole pump system. Thus, where hydrocarbons 5 enter top helix plate 70 by a squirting and spraying action thereonto, this backflow reducer 80 should preferably fit snugly so as to securely seal hydrocarbon fluid 5 collected upon top-level member 70.
(51) Based upon conditions prevalent in the downhole art, those skilled in the art will appreciate that it should generally be advantageous to provide the helical structure of the present invention with sides of ¾ to 1 inch width in order to achieve contemplated structural stability prerequisite for minimizing or even eliminating lateral movement thereof. In addition, it will also be understood that the clearance range of embodiments of the present invention are relatively small because of the extremely high pressures manifest during contemplated pumping of hydrocarbon towards the well surface. Indeed, based upon observations and experience in the art, a clearance as small as 0.01 inch may be too large and thus may be inadequate to be compatible with the protocol herein described.
(52) Accordingly, preferred embodiments of the present invention should have a clearance range of only 0.155 to 0.005 inch to effectively perform as herein described. That is, affording a tight fit between the exterior of rod guide embodiments of the present invention and production tubing interior surfaces is crucial to the successful heretofore unrealized efficient upward flow of hydrocarbon fluid. In conjunction with the stable structures taught hereunder, such close tolerances prevent lateral shimmy effects or slipping of rod guide 10 annularly disposed between pump rod 2 and production tubing 200, thereby wholly avoiding consequent damage to production tubing attributable to scoring by grit and like foreign solid matter situated in situ with hydrocarbon 5 streaming upwardly to the well surface at high speeds and under high pressures.
(53) Based upon conditions prevalent in the downhole art, it is generally advantageous to provide the helical structure of the present invention with sides of ¾ to 1 inch width in order to achieve contemplated structural stability for minimizing or even eliminating lateral movement. It will also be readily appreciated by practitioners familiar with adverse viscosity conditions in Venezuela and similar exigent environments, wherein tar and likewise viscous materials are unavoidably present, that, as depicted in
(54) Moreover, it will be appreciated that, in such environments of extreme viscosity, embodiments of the present invention may optionally include any of several well-known heating protocols to overcome pumping limitations. For instance, in one embodiment of the present invention, an electric heating member may be incorporated thereinto in order to further augment its extraordinary pumping capability. That is, based upon the novel helical structure taught herein, embodiments thereof may be invoked to supplement conventional pumping action and normal pump capabilities by tending to boost upward hydrocarbons fluid flow through its helical trough-like structure. It will be readily appreciated that this supplemental pumping aspect of the present invention continuously urges upward channel-flow of hydrocarbon until the top-level collection plate member has been reached and, ultimately, until the well surface has been reached shortly thereafter. It will also be understood that other environmental pumping limitations may be attributable to variation in temperature of downhole hydrocarbon so that a plethora of alternating hot spots and cold spots may be overcome by providing heat thereto, particularly at and/or near the well-bottom.
(55) It will be understood that embodiments hereof have been structured to afford sufficient vertical support attributable to its inherent stability. Referring now to
(56) Another aspect of this innate stability is the top-level plate structure which includes the hereinbefore described backflow reducer. More particularly, the opening 75 of this backflow reducer 80 is preferably 90° to 120° which corresponds to about ¼ of 360°. Preferably constructed from solid metal or like strong and solid material, the backflow reducer acts like an immovable weight when it is caused to essentially drop into a 90° to 120° “hole” 75 if and when rotation abruptly ceases.
(57) As has been explained herein, backflow reducer embodiments essentially function by closing or plugging an implicated 90°-120° hole or gap, thereby limiting disadvantageous hydrocarbons backflow. It should be appreciated that the presence of a plurality of bearing members 85 enable this novel backflow reduction feature readily adapt as hydrocarbons fluid conditions vary, by appropriately sliding upwardly and downwardly to sustain optimal flow of hydrocarbons to the well surface. To further assure stable operation of embodiments of the present invention, a plurality of structural detent members 55 is disposed above backflow reducer 80 to limit and control the extent of its upward movement. Embodiments of the instant backflow reducer may be configured with 8 sides instead of 6 sides especially to accommodate asynchronous rotation, thereby tending to effectively attenuate hydrocarbons backflow under a diversity of demanding conditions.
(58) Those skilled in the art will appreciate that the present invention seals off the high-pressures that are engendered downhole and that drive hydrocarbons to the well surface, and, in so doing, inherently restricts direct pressure from being imposed upon vertical side wall by deflecting direct pressure thereupon. There is no bleed-over manifest on the sides thereof, shielding the sides from astronomically high pressures from the surface.
(59) Referring now to
(60) Specifically referring now to
(61) As clearly shown in partial cut-away frontal views in
(62) The exploded frontal perspective view depicted in
(63) Referring now to
(64) Expanded casing housing 570A encases solid metal flange ring 575A which is flangedly attached atop bearing/blade assembly 550A. Similarly, expanded casing housing 570B encases solid metal flange ring 575B which is flangedly attached atop bearing/blade assembly 550B. Also shown is plurality of oil ports 590 that circulate lubricating oil for optimum performance of the plurality of bearings through incoming oil line 580 and outgoing oil line 585.
(65) It has been determined that diamond bearings afford the most efficient performance contemplated hereunder, albeit being relatively expensive. For instance, U.S. Synthetic Bearing of Orem, Utah has developed a line of polycrystalline diamond bearings with panoply of properties including extreme hardness and consequent wear resistance, high thermal conductivity, high strength and toughness, and low friction. Nevertheless, it has been found that metal bearings—considerably less expensive than diamond bearings and the like—may be incorporated into embodiments hereof, but sacrificing comparable efficiency.
(66) The angular disposition of plurality of plate members II-60 are offset from 90° for enabling uninterrupted upward hydrocarbon flow through continuous channel II-40. Bottom-level plate member II-100 is configured at a steeper angle adjacent the well bottom in order to enable snow-shovel-like combined dislodging and scooping actions to facilitate twofold functionality. First, plate member II-100 urges separation of viscous hydrocarbons II-5, e.g., tar balls and the like, from the well bottom. Second, the configuration of plate member II-100 urges entry of such dislodged and scooped viscous hydrocarbons into channel lowest level II-45 and also consequent upward travel thereof along the trough-like channel II-40. It will be appreciated that such facilitated upward travel of viscous hydrocarbons along channel II-40 is manifest on each plate member II-65 situated, in turn, on each corresponding successive helical level member of plurality of helical level members II-60, as hydrocarbons II-5 are driven to well surface 155 under high-pressure.
(67) In order to enable contemplated efficient shredding, dislodging and scooping functions of bottom level scooping plate members II-100, it has been found that offsets ranging from about 20° to 30° are preferred; it will be understood by practitioners skilled in the art that these preferred offsets correspond to angles of about 110° to 120° relative to the horizontal. Those conversant in the art will also note that the elongated helix located at the lower plate level of plurality of plates II-60 preferably has bevel II-50 disposed on the rear of the helix. This bevel configuration tends to avoid striking production tubing II-200 in a flat disposition, thereby affording extra support thereto, and smoothly commencing and sustaining continuous upward helical movement thereof as contemplated hereunder. It will be seen that the outside edge of these cutting blades are configured to be tangent to the adjacent internal production tubing wall, thereby assuring a sufficiently tight fit therebetween. Thus, those skilled in the art will appreciate that just enough clearance is prerequisite to permit uninhibited rotation as herein described.
(68) Each successive level member II-65 of this helical configuration should preferably be successively spaced apart equidistant in a vertical disposition with height “h” therebetween. For instance, in one application of instant multi-tasking rod guide II-10, each helix level member II-65 has been designed to measure approximately h-value of 2½ inches. With each level of helix II-65 configured to be angled upwards, there is formed a trough-like channel II-40 that tends to guide the pressure-driven continuous flow of fluid hydrocarbons II-5 upwardly as helical portion II-30 is caused to rotate synchronously with hydrocarbons II-5 within concentrically situated interior wall II-225 of production tubing II-200. Hydrocarbons II-5 ultimately reach atop axial pumping rod II-2 near well surface 155 and tend to be delivered via a squirting and spraying action thereof atop plurality of helix level members, which serves as a collection plate thereat.
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(71) Now focusing on
(72) Referring now collectively to
(73) Referring now to
(74) Those skilled in the art will recognize that the components common to the embodiments depicted in
(75) As disclosed herein, embodiments of the backflow reducer aspect of the present invention enable fluid hydrocarbons to continuously flow upwardly within the production string without being inhibited by contra-flowing hydrocarbons. It has been found that a hexagonal configuration having a plurality of rollers or like bearings affixed on at least two of its sides thereof is advantageous for promoting uninhibited rotational movement urged by and synchronized within auspices of rod guide embodiments contemplated hereunder. It will hence become evident that bearings embodiments of the present invention are configured with an integrated bearings assembly suitable for assuring rod guide performance heretofore unknown in the art regardless of whether inhibitions to upward flow of fluid hydrocarbons occur in situ. Its bearings infrastructure enables dynamic rising and/or lowering of the helical trough member functionally related to ongoing hydrocarbon flow conditions. This dynamic real-time accommodation to hydrocarbons flow conditions had been found to synergistically enhance the effectiveness of backflow attenuator members contemplated hereunder.
(76) It has been found that, while a configuration of 6-8 sides seems to afford a sufficiently secure seal, having a configuration of six sides is adequate and effectuates the intended backflow reduction contemplated hereunder.
(77) It is also an aspect of the present invention that the fit of backflow reducer embodiments should preferably be essentially flush with of production tubing interior walls or include beveled members to inherently attenuate hydrocarbons backflow so long as power is being supplied to the downhole pump system. Thus, where hydrocarbons enter atop the instant plurality of helix plate members by a squirting and spraying action thereonto, backflow reducer embodiments should preferably fit snugly so as to securely seal hydrocarbons collected thereatop. As hereinbefore described, corresponding flat plate member and lid sliding plate member are urged to form a complete 360° circle, thereby closing the fluid hydrocarbons flow path within the helical trough taught herein.
(78) Based upon conditions prevalent in the downhole art, those skilled in the art will appreciate that it should generally be advantageous to provide the helical structure of the present invention with sides of ¾ to 1 inch width in order to achieve contemplated structural stability prerequisite for minimizing or even eliminating lateral movement thereof. In addition, it will also be understood that the clearance range of embodiments of the present invention are relatively small because of the extremely high pressures manifest during contemplated pumping of hydrocarbons toward the well surface. Indeed, based upon observations and experience in the art, a clearance as small as 0.01 inch may be too large and thus may be inadequate to be compatible with the protocol herein described.
(79) Accordingly, preferred embodiments of the present invention should have a clearance range of only about 0.155 to 0.005 inch to effectively perform. That is, affording a tight fit between the exterior of rod guide embodiments of the present invention and production tubing interior surfaces is crucial to the successful heretofore unrealized efficient upward flow of hydrocarbon fluid. In conjunction with the stable structures taught hereunder, such close tolerances prevent lateral shimmy or waddle effects or slipping of rod guide embodiments annularly disposed between the pump rod and production tubing, thereby wholly avoiding consequent damage to production tubing attributable to scoring by grit and like foreign solid matter situated in situ with hydrocarbons streaming upwardly to the well surface at high speeds and under high pressures.
(80) Practitioners familiar with adverse viscosity conditions in Venezuela and similar exigent environments, wherein tar and likewise viscous materials are unavoidably present, will appreciate the novel functionality, as depicted in
(81) Referring now to
(82) Now referring to
(83) By comparing the relative disposition of each of the implicated components that are functionally related to plate members 500 and 510 of backflow reducer III-80, the effect upon closure of the 90°-120° gap is clearly illustrated. Thus the impact of sliding plate member 510 being urged to abut and engage stationary plate member 500 and thereby close the gap therebetween may be understood by consideration of the relative change in disposition backflow reducer components: 520, corresponding to top end of lower spiral carved out to fit under and abut carved-out edge of 240° flat plate; 530, corresponding to upper helix with lower end cut level to sit atop 240° stationary plate member 500, aligned with carved trough; component; 540, corresponding to lower helix just below backflow reducer; 550A-B, corresponding to upper and lower metal ring with combination of bearings, cutting blades and flange; 555A-B, corresponding to cast metal ring members comprising 45° blades and troughs cut to accommodate bearing rings; 555C, corresponding to bearing ring trough; 555D, corresponding to 45° blade assembly, with each blade member preferably 3 inches long; 600, corresponding to lubrication check valve; 605, corresponding to lubrication channel; 615 and 620, corresponding to production tubing strings.
(84) Those skilled in the art will appreciate that the present invention seals off the high-pressures that are engendered downhole and that drive hydrocarbons to the well surface, and, in so doing, inherently restricts direct pressure from being imposed upon vertical side wall by deflecting direct pressure thereupon. There is no bleed-over manifest on the sides thereof, shielding the sides from astronomically high pressures from the surface.
(85) Other variations and modifications will, of course, become apparent from a consideration of the structures and techniques hereinbefore described and depicted. Accordingly, it should be clearly understood that the present invention is not intended to be limited by the particular features and structures hereinbefore described and depicted in the accompanying drawings, but that the present invention is to be measured by the scope of the appended claims herein.