Actuation lever for turbine VTG
11428114 · 2022-08-30
Assignee
Inventors
Cpc classification
F01D17/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/171
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/506
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/516
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/237
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lever for a VTG guide vane arrangement of a radial turbine with a main body with a fork-shaped coupling section with two limbs. A wear-resistant contact block is arranged on an inner side of at least one of the limbs. The wear-resistant contact block is designed for operative engagement with an adjusting ring of the VTG guide van arrangement, giving rise to the effect of increased wear resistance at least in the region of the engagement with the VTG guide vane arrangement. Furthermore, a VTG guide vane arrangement having such a lever, a radial turbine having such a VTG guide vane arrangement, and a supercharging device having such a radial turbine.
Claims
1. A lever (10) for a VTG guide vane arrangement (1) of a radial turbine (110), comprising: a main body (12) that comprises a fork-shaped coupling section (14) with two limbs (15), wherein a wear-resistant contact block (16) is arranged on an inner side (15a) of at least one of the limbs (15) and is designed for operative engagement with an adjusting ring (20) of the VTG guide vane arrangement (1).
2. The lever (10) as claimed in claim 1, wherein in each case one wear-resistant contact block (16) is arranged on the inner side (15a) of both limbs (15) and is designed for operative engagement with the adjusting ring (20) of the VTG guide vane arrangement (1).
3. The lever (10) as claimed in claim 1, wherein the wear-resistant contact block (16) is fastened in non-positively locking or positively locking fashion to the limb (15).
4. The lever (10) as claimed in claim 1, wherein the wear-resistant contact block (16) is fastened cohesively to the limb (15).
5. The lever (10) as claimed in claim 1, wherein the wear-resistant contact block (16) has a hardness of at least 500 HV0.1.
6. The lever (10) as claimed in claim 1, wherein the wear-resistant contact block (16) forms a coupling surface (16a) that can be placed in operative engagement with an actuation pin (22) of the adjusting ring (20) for the purposes of adjusting the VTG guide vane arrangement (1).
7. The lever (10) as claimed in claim 6, wherein the wear-resistant contact block (16) is ground in order to form the coupling surface (16a).
8. The lever (10) as claimed in claim 6, wherein the wear-resistant contact block (16) is subjected to postprocessing such that the coupling surface (16a) has an average roughness depth of Rz≤20 μm.
9. The lever (10) as claimed in claim 6, wherein the wear-resistant contact block (16) has a thickness (17) of at least 0.1 mm between the inner side (15a) of the limb (15) and the coupling surface (16a).
10. The lever (10) as claimed in claim 1, wherein the main body (12) is produced at least partially from a first material.
11. The lever (10) as claimed in claim 10, wherein the wear-resistant contact block (16) is produced from a second material that has greater wear resistance than the first material.
12. The lever (10) as claimed in claim 11, wherein the wear-resistant contact block (16) is produced from the second material by powder injection molding.
13. The lever (10) as claimed in claim 11, wherein the second material is a steel alloy with a cobalt content of at least 20%.
14. A VTG guide vane arrangement (1) of a radial turbine (110) for a supercharging device (100), comprising: a vane bearing ring (30), a multiplicity of guide vanes (40) that are mounted rotatably in the vane bearing ring (30), an adjusting ring (20) for rotating the guide vanes (40), and a lever (10) as claimed in claim 1 that is in operative engagement with an actuation pin (22) of the adjusting ring (20) in order to rotate the adjusting ring (20).
15. A radial turbine (110) for a supercharging device (100), comprising: a turbine housing (112) that defines a supply duct (113) and an outlet duct (115), a turbine wheel (114) that is arranged in the turbine housing (112) between the supply duct (113) and the outlet duct (115), and a VTG guide vane arrangement (1) as claimed in claim 14.
16. A supercharging device (100) for an internal combustion engine or a fuel cell, comprising: a bearing housing (130); a shaft (140) that is rotatably mounted in the bearing housing (130), a compressor (120) with a compressor wheel (124), a radial turbine (110) as claimed in claim 15, wherein the turbine wheel (114) and the compressor wheel (124) are arranged rotationally conjointly on the shaft (140) at opposite ends.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) In the context of this application, the expressions “axial” and “axial direction” relate to an axis of rotation of the radial turbine 110 or of the turbine wheel 114 and/or of the VTG guide vane arrangement 1 or of the adjusting ring 20. With regard to the figures (see for example
(6)
(7) The radial turbine 110 comprises a turbine housing 112, a turbine wheel 114 and a VTG guide vane arrangement 1. The VTG guide vane arrangement 1 is illustrated only schematically in
(8) The compressor 120 comprises a compressor housing 122 and a compressor wheel 124 arranged rotatably therein. The supercharging device 100 furthermore comprises a shaft 140 that is rotatably mounted in the bearing housing 130. The turbine wheel 114 and the compressor wheel 124 are arranged rotationally conjointly on the shaft 140 at opposite ends. The housings 112, 130 and 122 are arranged along an axis of rotation R of the shaft 140.
(9) The supercharging device 100 may basically be used, and/or correspondingly configured or dimensioned, for an internal combustion engine or a fuel cell.
(10) In the embodiment of
(11) The turbine housing 112 is shown partially in section in
(12) In this regard,
(13) With regard to
(14) The lever 10 is coupled via an adjusting shaft arrangement 50 to the operating device 60. In the exemplary embodiment of
(15)
(16) The fork-shaped coupling section 14 comprises two limbs 15. In other words, the two limbs 15 form a fork shape. The limbs 15 are spaced apart from one another such that, between them, there is formed a coupling cutout 18 for coupling to the adjusting ring 20. In other words, the fork-shaped coupling section 14 forms the coupling cutout 18 between the limbs 15. The limbs 15 may be arranged at least partially parallel to one another. The coupling cutout 18 may be of U-shaped form. The fork-shaped coupling section 14 is designed for operative engagement with the adjusting ring 20. The two limbs 15 are spaced apart from one another and comprise two inner sides 15a, which point toward one another. A wear-resistant contact block 16 is arranged on a respective inner side 15a of the limbs. By being arranged on the limb inner sides 15a, the wear-resistant contact blocks are designed for operative engagement with the actuation pin 22 of the adjusting ring 20 (see for example
(17) Even though it is the case in the embodiments illustrated here that in each case one wear-resistant contact block 16 is arranged on the inner side 15a of both limbs 15, it is also possible in alternative embodiments for a wear-resistant contact block 16 to be arranged only on the inner side 15a of one of the limbs 15. This can yield advantages in terms of assembly, such as faster production and/or cost advantages owing to a smaller required material quantity of wear-resistant material. On the other hand, the contact blocks on both sides can give rise to further increased wear resistance, because that side of the fork-shaped section 14 which is in opposition to the natural restoring force of the guide vanes 40 is also of wear-resistant form for potential contact with the actuation pin 22. The natural restoring force arises from the flow or gas pressure which is incident on the guide vanes 40 and which generates a torque from a more tangential orientation of the guide vanes 40 to a more radial orientation of the guide vanes 40. The adjusting ring 20 or the actuation pin 22 thus tends to lie against the fork-shaped section 14 in the direction of rotation that corresponds to a movement in the direction of a more radial orientation of the guide vanes 40. In other words, the actuation pin 22 tends to lie against the inner side 15a of that limb 15 in the direction of which the guide vanes 40 orient themselves owing to a more radial orientation. The statements below relating to the contact blocks 16 or coupling surfaces 16a can apply both to embodiments with one contact block 16 and to embodiments with two contact blocks 16. In the case of two contact blocks 16, these may be of identical or different design with regard to one or more features.
(18) As can be seen in particular in
(19) The wear-resistant contact blocks 16 are ground in order to form the coupling surface 16a. The grinding can result in a very smooth surface, which in turn leads to reduced friction and/or increased wear resistance. The coupling surfaces 16a have average roughness depths of approximately 3 μm to 5 μm. It would also be possible for wear-resistant contact blocks 16 not to be subjected to postprocessing, or to be subjected to some other form of postprocessing. This range constitutes a good compromise between increased wear resistance and good manufacturability. In alternative embodiments, it is however also possible for the coupling surfaces 16a to have average roughness depths of less than 3 μm or more than 5 μm. For example, the wear-resistant contact blocks 16 may be subjected to postprocessing such that the coupling surfaces 16a have an average roughness depth between approximately Rz=1 μm and Rz=10 μm. In particular, average roughness depths of Rz≤20 μm have proven to be more wear-resistant than greater roughness depths. The coupling surfaces 16a preferably have average roughness depths of Rz≤5 μm. The coupling surfaces 16a may particularly preferably have an average roughness depth of Rz≤4 μm. As already mentioned, these statements may apply equally or differently to one or both of the coupling surfaces 16a, if present. The wear-resistant contact blocks 16 may be subjected to mechanical postprocessing, chemical postprocessing or energy-based postprocessing (for example by electromagnetic radiation) in order to form the coupling surface 16a. In other words, the contact blocks 16 or the surface thereof may be processed, in particular mechanically processed, in order to form the respective coupling surface 16a. In particular, the wear-resistant contact block 16 may be subjected to cutting postprocessing in order to form the coupling surface 16a. The coupling surfaces 16a of the wear-resistant contact block 16 are preferably oriented perpendicular to an axis of the actuation pin 22. In other words, this means that a normal vector with respect to the coupling surface 16a is oriented perpendicular to the axis of the actuation pin 22. The wear resistance can be increased in this way. Alternatively, the coupling surfaces 16a may be entirely or partially oriented in inclined or curved fashion with respect to the actuation pin 22.
(20) The wear-resistant contact blocks 16 have a thickness 17 of at least 0.1 mm. The thickness 17 of the wear-resistant contact blocks 16 extends from the inner side 15a of the corresponding limb 15 to the coupling surface 16a formed by the corresponding wear-resistant contact block 16. In other words, the thickness 17 extends substantially orthogonally with respect to a longitudinal extent of the limbs 15. For example, the thickness 17 of the wear-resistant contact block 16 may be 0.1 mm to 3.0 mm, in particular at least 0.5 mm, and preferably 0.6 mm to 1.0 mm. In some particularly preferred embodiments, the thickness 17 of the wear-resistant contact block 16 may be 0.8 mm+/−0.1 mm, which thicknesses lead to particularly good wear resistance and material efficiency. In some embodiments, the wear-resistant contact block 16 may have a variable thickness 17, which is at least 0.5 mm at at least one location and is approximately 0.1 mm or less at at least one other location. By means of such embodiments, particularly material-efficient and positionally accurate or requirement-based wear resistance can be provided. The embodiments described immediately above may apply to both or one of the two wear-resistant contact blocks 16. Likewise, the embodiments described immediately above are applicable to configurations of the lever 10 with only one wear-resistant contact block 16.
(21) In the exemplary embodiment of
(22) The first material may for example be a steel alloy with good welding characteristics. For example, the first material may comprise or be composed of Fel7Crl3Ni, X30CrNiNbSi25-20, X6CrNiMoTi17-12-2 and/or X2CrNiMo17-12-2. Other suitable metallic and non-metallic materials may additionally be used for the first material. Good welding characteristics can be understood for example to mean a temperature-stable and weldable alloy. In other words, good weldability can refer to a greater suitability for welding, and/or in particular better weldability, than the second material. The second material may for example be a steel alloy with a cobalt content of at least 20%. For example, the second material may comprise or be composed of Co30Cr8W and/or Co30Mo9Cr. Other suitable metallic and non-metallic materials may additionally be used for the second material. In particular, materials with a high hardness and/or high wear resistance are suitable as second material. In particular, the wear-resistant contact blocks 16 or the second material may have a hardness of between 500 HV0.1 and 1000 HV0.1. The second material or the main body 12 may for example have a hardness of 120 HV10 to 300 HV10.
(23) In embodiments, the wear-resistant contact blocks 16 may have a hardness of at least 500 HV0.1.
(24) In particular, the wear-resistant contact blocks may have a hardness of between 500 HV0.1 and 1000 HV0.1. Preferably, the wear-resistant contact blocks 16 may have a hardness of between 650 HV0.1 and 800 HV0.1.
(25) The wear-resistant contact blocks 16 may be fastened to the limbs 15 by powder-metallurgical methods. In other words, the wear-resistant contact blocks 16 may be fastened to the limbs 15 by means of a powder injection molding connection or by means of a sintering operation. In embodiments, the main body 12 may be produced by powder-metallurgical methods. In particular, the lever 10 may be produced by powder-metallurgical methods. For example, the lever 10 may be produced by metal injection molding.
(26) In preferred embodiments, only the two wear-resistant contact blocks 16 are produced from the second material. The rest of the lever 10, in particular the main body 12, is preferably produced from the first material. In other embodiments, it is for example possible for a region greater than the wear-resistant contact blocks 16 or one or both limbs 15 or the fork-shaped coupling section to be produced partially or entirely from the second material. In embodiments, it is possible for only one or both of the wear-resistant contact blocks 16 to be produced from the second material. In embodiments, it is alternatively or additionally possible for one or both limbs 15 to be produced partially or entirely from the second material. In some embodiments, the fork-shaped coupling section 14 may be produced partially or entirely from the second material. In particular, the elements stated here may be produced by powder-metallurgical methods. The main body 12 may consequently be produced at least partially from the first material. In embodiments, the main body 12 may be produced at least partially from the first material by powder-metallurgical methods.
(27) In alternative embodiments, for example in the case of a positively locking or non-positively locking connection between the limbs 15 and the wear-resistant contact blocks 16, the wear-resistant contact blocks 16 and/or the main body 12 may be produced by fusion casting or in some other manner.
(28) In embodiments, the wear-resistant contact blocks 16 may be fastened in non-positively locking and/or positively locking fashion to the limbs 15. For example, the wear-resistant contact blocks 16 may be fastened to the limbs 15 by means of a screw connection. This allows easy assembly and easy maintenance. As an alternative to the non-positively locking and/or positively locking fastening, the wear-resistant contact blocks 16 may be fastened cohesively to the limbs 15. For example, the wear-resistant contact blocks 16 may be fastened to the limbs 15 by means of a welded connection and/or by means of a brazed connection.
(29) As shown in the example of
(30) The production of the lever 10 by powder metallurgical methods will be discussed below; this represents one option for the production process. During the production by powder metallurgical methods, the lever 10 or the main body 12 and the wear-resistant contact blocks 16 are produced in a component composite. One option for the production of the component composite composed of the main body 12 and wear-resistant contact blocks 16 is a metal injection molding (MIM) composite casting operation. Metal injection molding refers to metal powder injection molding (powder injection molding). In this regard, a metal powder provided with a binding agent is processed in an injection molding operation. The binding agent is subsequently removed (debinding) and a sintering process is carried out.
(31) Although the present invention has been described above and defined in the appended patent claims, it should be understood that the invention may alternatively also be defined in accordance with the following embodiments: 1. A lever (10) for a VTG guide vane arrangement (1) of a radial turbine (110), comprising: a main body (12) that comprises a fork-shaped coupling section (14) with two limbs (15), wherein a wear-resistant contact block (16) is arranged on an inner side (15a) of at least one of the limbs (15) and is designed for operative engagement with an adjusting ring (20) of the VTG guide vane arrangement (1). 2. The lever (10) according to embodiment 1, wherein in each case one wear-resistant contact block (16) is arranged on the inner side (15a) of both limbs (15) and is designed for operative engagement with the adjusting ring (20) of the VTG guide vane arrangement (1). 3. The lever (10) according to either of embodiments 1 and 2, wherein the wear-resistant contact block (16) forms a coupling surface (16a) that can be placed in operative engagement with an actuation pin (22) of the adjusting ring (20) for the purposes of adjusting the VTG guide vane arrangement (1). 4. The lever (10) according to embodiment 3, wherein the wear-resistant contact block (16) is subjected to mechanical postprocessing, in particular cutting postprocessing, in order to form the coupling surface (16a). 5. The lever (10) according to either of embodiments 3 and 4, wherein the wear-resistant contact block (16) is ground in order to form the coupling surface (16a). 6. The lever (10) according to any one of embodiments 3 to 5, wherein the wear-resistant contact block (16) is subjected to postprocessing such that the coupling surface (16a) has an average roughness depth of Rz≤5 μm. 7. The lever (10) according to any one of the preceding embodiments where at least dependent on embodiment 2, wherein the wear-resistant contact blocks (16) are arranged spaced apart from one another such that a coupling cutout (18) for operative engagement with the actuation pin (22) of the adjusting ring (20) is formed between the wear-resistant contact blocks (16). 8. The lever (10) according to any one of the preceding embodiments where at least dependent on embodiment 3, wherein the wear-resistant contact block (16) has a thickness (17) of at least 0.1 mm between the inner side (15a) of the limb (15) and the coupling surface (16a). 9. The lever (10) according to any one of the preceding embodiments, wherein the wear-resistant contact block (16) is fastened to the limb (15). 10. The lever (10) according to embodiment 9, wherein the wear-resistant contact block (16) is fastened in non-positively locking or positively locking fashion to the limb (15). 11. The lever (10) according to embodiment 10, wherein the wear-resistant contact block (16) is fastened to the limb (15) by means of a screw connection. 12. The lever (10) according to embodiment 9, wherein the wear-resistant contact block (16) is fastened cohesively to the limb (15). 13. The lever (10) according to embodiment 12, wherein the wear-resistant contact block (16) is fastened to the limb (15) by means of a welded connection or by means of a brazed connection. 14. The lever (10) according to embodiment 12, wherein the wear-resistant contact block (16) is fastened to the limb (15) by means of a sintering operation. 15. The lever (10) according to any one of the preceding embodiments, wherein the main body (12) is produced at least partially from a first material. 16. The lever (10) according to embodiment 15, wherein the main body (12) is produced at least partially from the first material by powder injection molding. 17. The lever (10) according to either one of embodiments 15 and 16, wherein the first material is a metallic material. 18. The lever (10) according to any one of embodiments 15 to 17, wherein the first material is a steel alloy with good welding characteristics. 19. The lever (10) according to any one of embodiments 15 to 18, wherein the wear-resistant contact block (16) is produced from a second material that has greater wear resistance than the first material. 20. The lever (10) according to embodiment 19, wherein the wear-resistant contact block (16) is produced from the second material by powder injection molding. 21. The lever (10) according to either one of embodiments 19 and 20, wherein one or both limbs (15) is or are produced from the second material. 22. The lever (10) according to any one of embodiments 19 to 21, wherein the fork-shaped coupling section (14) is produced from the second material. 23. The lever (10) according to any one of embodiments 19 to 22, wherein the second material is a metallic material. 24. The lever (10) according to any one of embodiments 19 to 23, wherein the second material is a steel alloy with a cobalt content of at least 20%. 25. The lever (10) according to any one of the preceding embodiments, produced by metal injection molding. 26. The lever (10) according to any one of the preceding embodiments, wherein the main body (12) furthermore comprises a shaft section (13) for coupling to an adjusting shaft (52), which shaft section is arranged opposite the fork-shaped coupling section (14). 27. The lever (10) according to embodiment 26, having an at least partially arcuate profile from the shaft section (13) to the fork-shaped coupling section (14). 28. The lever (10) according to embodiment 26, having a stepped formation between the shaft section (13) and the fork-shaped coupling section (14). 29. The lever (10) according to any one of the preceding embodiments, wherein the wear-resistant contact block (16) has a hardness of at least 500 HV0.1. 30. A VTG guide vane arrangement (1) of a radial turbine (110) for a supercharging device (100), comprising: a vane bearing ring (30), a multiplicity of guide vanes (40) that are mounted rotatably in the vane bearing ring (30), an adjusting ring (20) for rotating the guide vanes (40), and a lever (10) according to any one of the preceding embodiments that is in operative engagement with an actuation pin (22) of the adjusting ring (20) in order to rotate the adjusting ring (20). 31. The VTG guide vane arrangement (1) according to embodiment 30, wherein the guide vanes (40) each have a vane shaft (42) and a vane lever (44), wherein the vane levers (44) are operatively coupled to the adjusting ring (20) and wherein the guide vanes (40) are mounted rotatably in the vane bearing ring (30) by means of the vane shafts (42) in a manner distributed in the circumferential direction (6). 32. The VTG guide vane arrangement (1) according to either one of embodiments 30 and 31 where at least dependent on embodiment 3, wherein the coupling surfaces (16a) of the wear-resistant contact block (16) are oriented perpendicular to an axis of the actuation pin (22). 33. The VTG guide vane arrangement (1) according to any one of embodiments 30 to 32 where at least dependent on embodiment 2, wherein the actuation pin (22) is arranged between the wear-resistant contact blocks (16). 34. A radial turbine (110) for a supercharging device (100), comprising: a turbine housing (112) that defines a supply duct (113) and an outlet duct (115), a turbine wheel (114) that is arranged in the turbine housing (112) between the supply duct (113) and the outlet duct (115), and a VTG guide vane arrangement (1) according to any one of embodiments 30 to 33. 35. The radial turbine (110) according to embodiment 34, wherein the VTG guide vane arrangement (1) is arranged radially outside the turbine wheel (114). 36. A supercharging device (100) for an internal combustion engine or a fuel cell, comprising: a bearing housing (130); a shaft (140) that is rotatably mounted in the bearing housing (130), a compressor (120) with a compressor wheel (124), a radial turbine (110) according to either one of embodiments 34 and 35, wherein the turbine wheel (114) and the compressor wheel (124) are arranged rotationally conjointly on the shaft (140) at opposite ends. 37. The supercharging device (100) according to embodiment 36, furthermore comprising an electric motor. 38. The supercharging device (100) according to embodiment 37, wherein the electric motor is designed to drive the shaft (140) in rotation.
LIST OF REFERENCE DESIGNATIONS
(32) R Axis of rotation 1 VTG guide vane arrangement 2 Axial direction 4 Radial direction 6 Circumferential direction 10 Lever/inner lever 12 Main body 13 Shaft section 14 Coupling section 15 Limb 15a Limb inner side 16 Contact block 16a Coupling surface 17 Thickness 18 Coupling cutout 19 Shaft recess 20 Adjusting ring 22 Actuation pin 24 Engagement recess 30 Vane bearing ring 40 Guide vanes 42 Vane shaft 44 Vane lever 50 Adjusting shaft arrangement 52 Adjusting shaft 54 Bearing device 56 Outer lever 60 Operating device 100 Supercharging device 110 Radial turbine 112 Turbine housing 113 Supply duct 114 Turbine wheel 115 Outlet duct 120 Compressor 122 Compressor housing 124 Compressor wheel 130 Bearing housing 140 Shaft