MANIFOLD CONNECTION ASSEMBLY HAVING A SURFACE FINISH
20170224976 · 2017-08-10
Inventors
Cpc classification
A61M2039/1033
HUMAN NECESSITIES
F16L41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M39/1011
HUMAN NECESSITIES
International classification
A61M5/00
HUMAN NECESSITIES
A61M5/145
HUMAN NECESSITIES
F16L41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A manifold associated with a contrast injector system. The manifold may include a first fluid inlet, a second fluid inlet, a fluid outlet, a main passageway, and a valve. The first fluid inlet, second fluid inlet, and fluid outlet may be in fluid communication with the main passageway. The first fluid inlet, second fluid inlet, or fluid outlet can be connected to a conduit for communicating fluid, such as a fluid at high pressure. At least one of the first fluid inlet, second fluid inlet, or fluid outlet can have a surface finish that is in contact with the conduit.
Claims
1. A fluid connection assembly comprising: a conduit for communicating fluid; and a manifold having a main body defining a main passageway, wherein the conduit is connected to the manifold, and wherein the manifold comprises: a first fluid inlet and a second fluid inlet in fluid communication with the main passageway; a fluid outlet in fluid communication with the main passageway; a valve, wherein the valve is configured to switch between allowing fluid communication through either the first fluid inlet or the second fluid inlet, and the fluid outlet; and wherein at least one of the first fluid inlet, the second fluid inlet, and the fluid outlet comprises a textured surface finish that includes a series of alternating peaks and valleys around a circumference of the at least one of the first fluid inlet, the second fluid inlet, and the fluid outlet, and wherein the textured surface finish is in contact with the conduit.
2. The fluid connection assembly of claim 1, wherein the first fluid inlet is connected to a supply of saline.
3. The fluid connection assembly of claim 1, wherein the second fluid inlet is connected to a supply of contrast media.
4. The fluid connection assembly of claim 1, wherein the fluid outlet delivers fluid to a patient.
5. (canceled)
6. (canceled)
7. The fluid connection assembly of claim 1, wherein the textured surface finish defines a surface roughness of between 50 and 125 micro inches.
8. The fluid connection assembly of claim 1, wherein the second fluid inlet comprises the textured surface finish.
9. The fluid connection assembly of claim 1, wherein the first fluid inlet, the second fluid inlet, and the fluid outlet each comprises an inner surface, wherein at least one of the inner surfaces comprises the textured surface finish.
10. The fluid connection assembly of claim 1, wherein at least one of the first fluid inlet, the second fluid inlet, or the fluid outlet comprises screw threads on a surface opposite the textured surface finish.
11. The fluid connection assembly of claim 10, wherein the screw threads engage with a locking nut.
12. The fluid connection assembly of claim 1, wherein the manifold comprises a polycarbonate body.
13. The fluid connection assembly of claim 1, wherein the second fluid inlet is configured to withstand pressures of around 1200 psi.
14. The fluid connection assembly of claim 1, wherein the valve comprises a spool valve, wherein the spool valve is spring biased so that the first fluid inlet is normally connected to the fluid outlet, wherein bias force against the spool valve is overcome so that the second fluid inlet is connected to the fluid outlet.
15. The fluid connection assembly of claim 1, wherein the first fluid inlet comprises a pressure transducer.
16. The fluid connection assembly of claim 1, wherein the conduit includes a male Luer connection fitting.
17. A fluid connection assembly comprising: a conduit for communicating fluid; and a manifold having a main body defining a main passageway, wherein the conduit is connected to the manifold, and wherein the manifold comprises: a first fluid inlet and a second fluid inlet in fluid communication with the main passageway; a fluid outlet in fluid communication with the main passageway; a valve, wherein the valve is configured to switch between allowing fluid communication through either the first fluid inlet or the second fluid inlet, and the fluid outlet; wherein the second fluid inlet comprises an inner surface, wherein the inner surface comprises a surface finish defining a surface roughness of more than about 50 micro inches, and wherein the surface finish is in contact with the conduit; and wherein the second fluid inlet comprises an outer surface, wherein the outer surface comprises screw threads.
18. A method of connecting a fluid conduit to a manifold comprising: placing a surface of a fluid conduit in contact with a surface of a manifold having a surface finish that includes a series of alternating peaks and valleys around a circumference and along a length of the surface of the manifold, the manifold having a main body defining a main passageway, a first fluid inlet and a second fluid inlet in fluid communication with the main passageway, a fluid outlet in fluid communication with the main passageway, and a valve configured to switch between allowing fluid communication through either the first fluid inlet or the second fluid inlet, and the fluid outlet, wherein at least one of the first fluid inlet and the second fluid inlet includes the surface finish; and connecting the fluid conduit with the at least one of the first fluid inlet and the second fluid inlet including the surface finish, wherein connecting the fluid conduit comprises securing the fluid conduit to multiple threads spaced apart along a length of a surface of the manifold that is opposite the surface of the manifold having the surface finish, and wherein the fluid conduit is secured to the multiple threads such that the surface of the fluid conduit in contact with the surface finish extends within the at least one of the first fluid inlet and the second fluid inlet beyond the multiple threads.
19. (canceled)
20. The method of claim 18, wherein the fluid conduit is connected to the second fluid inlet, and further comprising injecting a fluid from the second fluid inlet through the fluid outlet at a pressure of about 1,200 psi.
21. The fluid connection assembly of claim 1, wherein the series of alternating peaks and valleys around the circumference of the at least one of the first fluid inlet, the second fluid inlet, or the fluid outlet further extends along a length of the at least one of the first fluid inlet, the second fluid inlet, or the fluid outlet.
22. The fluid connection assembly of claim 9, wherein the conduit comprises a smooth outer surface that is in contact with the at least one of the inner surfaces having the textured surface finish.
23. The fluid connection assembly of claim 1, wherein the textured surface finish is on an inner surface of the second fluid inlet, and wherein the peaks are at an elevation protruding out from an elevation of the inner surface at a location free from the textured surface finish.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0020] Various exemplary embodiments are described herein with reference to the accompanying drawing figures in which like numbers describe like elements.
[0021] Embodiments of the invention include a manifold having a surface finish adapted to reduce leakage between a connection and reduce forces required to disassemble the connection, particularly connections subjected to high pressures during use. Embodiments also include injector systems having such a manifold, as described further below. Such a manifold can be used with any contrast injector system, including the CVi contrast injector system offered by ACIST Medical Systems, Inc., of Eden Prairie, Minn. Embodiments of a contrast injector system will be described, followed by a description of a manifold having a surface finish. The pertinent parts of U.S. Pat. No. 6,656,157, titled Infinitely Refillable Syringe, which describes contrast injector systems, are hereby incorporated by reference.
[0022]
[0023] In the embodiments shown, console 12 houses the electrical controls for system 10, together with the motors which drive piston/plunger 20 and peristaltic pump 44. On the front surface of console 12, user interface 54 provides control switches 56 and display 58 through which the user may enter control settings and monitor the operational state of system 10.
[0024] Remote control 14 can be connected to console 12 by cable 60 (although in other embodiments remote control 14 may be connected by a wireless connection such as an RF, infrared optic, or ultrasonic link). Remote control 14 is, in the embodiment shown in
[0025] As shown in
[0026] The contrast media reservoir 22 is connected through inlet valve system 24 to inlet port 78. Radiographic contrast material is drawn from reservoir 22 through inlet valve system 24 and inlet port 78 into the pumping chamber defined by syringe main body 18 and plunger/piston 20. Inlet valve system 24 is a one-way valve which permits air to flow from syringe main body 18 back into reservoir 22, but will not permit radiographic contrast material to flow from syringe main body 18 to reservoir 22 when fully closed.
[0027] In
[0028] In the embodiment shown, high pressure tube 28 is a flexible tube which connects patient port 84 to catheter 30. A three-way stop-cock 34 is located at the distal end of tube 28. A rotatable Luer lock connector 86 is connected to stop-cock 34 and mates with Luer connector 88 at the proximal end of catheter 30. A stopcock 34 either blocks flow between tube 28 and catheter 30, permits flow, or connects medication port 32 to catheter 30 (for use when medication is to be delivered through catheter 30 to the patient).
[0029] When catheter 30 is in place in the patient, and an injection of contrast media is not taking place, pressure transducer 38 can monitor the blood pressure through the column of fluid which extends from catheter 30, tube 28, patient port 84, manifold 26, transducer/saline port 82, tubing 90, T-connector 36, and tubing 92. In the embodiment shown, transducer 38 has an associated stop-cock 40 which allows transducer 38 to be exposed to atmospheric pressure during calibration and also allows for removal/expulsion of trapped air so the dome chamber of transducer 38 can be flushed with saline.
[0030] Peristaltic pump 44 supplies saline solution from bag 50 through saline check valve 46, tubing 42, T-connector 36 and tubing 90 to saline port 82. When peristaltic pump 44 is operating to supply saline solution, the saline solution is supplied through manifold 26 to patient port 84 and then through tube 28 to catheter 30. Peristaltic pump 44 also operates in an opposite direction to draw fluid from catheter 30 and through tube 28, manifold 26, tubing 90, T-connector 36 and tubing 42 to waste check valve 48 and then into waste collection bag 52. As mentioned above, saline may be alternatively delivered to the patient with a syringe system instead of a peristaltic pump.
[0031] In use, the user (typically a physician) enters into system 10 the safety parameters that will apply to the injection of radiographic contrast material. These safety parameters typically include the maximum amount of radiographic contrast material to be injected during any one injection, the maximum flow rate of the injection, the maximum pressure developed within syringe main body 18, and the maximum rise time or acceleration of the injection. To actuate an injection of contrast material, the user operates remote control 14 by squeezing trigger 66. Within the preset safety parameters, system 10 causes the flow rate of the injection to increase as the force or distance of travel of trigger 66 is increased.
[0032] For purposes of illustration, representative operations of system 10 will now be described, including contrast fill, air purge, and patient inject operations. Of course, system 10 can also be configured to perform many other types of operations including, for example, saline flush and patient pressure monitoring operations.
[0033] The contrast fill operation illustrated in
[0034] Plunger/piston 20 is then retracted, which creates a vacuum within syringe main body 18 which draws contrast material from reservoir 22 through inlet valve system 24 in syringe main body 18 through inlet port 78.
[0035] The contrast fill operation typically will result in some air being drawn into or remaining within syringe main body 18. It is important, of course, to prevent air from being injected into the patient through catheter 30. The location of two ports at different elevations allows for a greater amount of safety in preventing air bubbles in the injection. Further, in some embodiments, the syringe can be placed at an angle relative to horizontal (e.g., about 10 degrees from horizontal), such that its closed end, and inlet port 78, are at a higher elevation than its open end. Such an embodiment facilitates air removal from the syringe through inlet port 78.
[0036] During the air purge operation, as illustrated in
[0037]
[0038] In the embodiments shown, manifold 26 contains a valve which controls the routing of fluid connections between patient port 84 and either syringe outlet port 79 or transducer/saline port 82. As shown, manifold 26 can include a spool valve which is spring biased so that patient port 84 is normally connected to transducer/saline port 82 (as illustrated in
[0039] The operation of the contrast injector system can be controlled by any suitable method. In general, the controls will include a digital computer which receives input signals from remote control 14 and front panel controls 56, and provides signals to display 58 to display operation data, alerts, status information and operator prompts, and controls the motion of plunger/piston 20 through a motor drive circuit with a motor.
[0040]
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[0042] As shown, manifold 26 contains main passageway 330, which includes a valve (“spring loaded spool valve”) 360. Furthermore, spring loaded spool valve 360 includes spool body 362, shaft 364, O-rings 366, 368 and 370, bias spring 372, and retainer 374. As shown in
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[0045] In the state which is illustrated in
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[0049] The contrast media inlet port 81 can include threads 500 on an exterior surface 501, while an interior surface 502 of the port 81 can interface with the conduit 80. In particular, where a Luer connection is utilized, the interior surface 502 may in some instances define the female Luer fitting 490. Thus, the interior surface 502 of the port 81 can interface with the male Luer fitting 495 of conduit 80. In some embodiments, the threads 500 of the port 81 can engage with a locking nut 503 on the conduit 80. As the male Luer fitting 495 of the conduit 80 is inserted into the female Luer fitting 490 of contrast media inlet port 81, the locking nut 503 may engage with the threads 500 to further secure the connection between contrast media inlet port 81 and conduit 80. As shown in the example of
[0050]
[0051] The surface of the port 81 (e.g., interior surface of port 81) that is to interface with the male Luer fitting, or other surface, of the conduit can be treated so as to include the surface finish 510. Thus, in this example the female Luer fitting would include the surface finish 510. When such surface of the port is treated, peaks and valleys on the surface of the port 81 can be created (such as seen in the illustration of the exemplary surface finish 510 in
[0052] In one embodiment, the surface finish 510 having the peaks and valleys can define a surface roughness of greater than 50 micro inches (1.27 micro meters). In another embodiment, the surface finish 510 can define a surface roughness of between 50 and 125 micro inches (between 1.27 and 3.18 micro meters). In a further embodiment, the surface finish 510 can define a surface roughness of between 60 and 90 micro inches (between 1.52 and 2.29 micro meters). In yet a further embodiment, the surface finish 510 can define a surface roughness of between 75 and 85 micro inches (between 1.91 and 2.16 micro meters). In such embodiments, the surface roughness defined by the surface finish 510 can be substantially uniform around a perimeter of the surface having the surface finish 510 (e.g., around a circumference of the interior surface of port 81). In these embodiments, the surface finish 510 can further be included along a length of the surface on which it is included (e.g., around the circumference of the interior surface of port 81 along a length of the interior surface of port 81 from an end of port 81 to an opposite end of port 81 at which port 81 communicates with the main passageway of defined by the manifold).
[0053] Including the surface finish 510 on the surface of the port 81 with the peaks and valleys thereon can provide benefits during pressurized fluid delivery through the manifold. For instance, the peaks of the rougher surface (e.g., interior surface of port 81 having surface finish 510) may penetrate to the base material of the conduit (e.g., at the male Luer fitting defining the outlet port) and deform under pressure allowing for a more complete seal. Further, in some additional embodiments an interior surface of the male Luer fitting can also include a similar surface finish as that of the surface of the port 81.
[0054] The surface may be provided by any suitable method. In some embodiments, it is cast in a mold, such that, for example, the interior surface of port 81 is textured to include the described surface finish 510 via a molded in texture. In other embodiments, the surface finish 510 is applied to a smooth surface of the manifold, also via a molded in texture. In certain embodiments, the surface treatment is applied with a tool, such as a rotary tool. In one example, the treated surface can be created using a rotary tool fitted with a fine finish diamond bit. In this example, the fine finish diamond bit can create a textured surface of peaks and valleys to increase friction and retention forces with an opposing surface.
[0055] Surface finish 510 may provide for better connections. Surface finish 510 may create a fluid path to aid in displacement of fluids. Further, treated surface finish 510 can create a dissimilar surface finish that may initially reduce contact area between a manifold port and a conduit, such as a male portion of a Luer connection. This reduced contact area can prevent premature sticking or bonding between two smooth, semi-rigid materials.
[0056] In some embodiments, manifold 26 may be connected with syringe main body 18. In one embodiment, this connection can be made by inserting conduit 80 into contrast media inlet port 81. Conduit 80 may be a male Luer fitting that can connect with contrast media inlet port 81, which may be a female Luer fitting. Alternatively, contrast media inlet port 81 may be a male Luer fitting that can connect with conduit 80, which may be a female Luer fitting. In other embodiments, the connection between conduit 80 and contrast media inlet port 81 can be secured by screwing locking nut 503 onto screw threads 500. Locking nut 503 may be attached to conduit 80 so that when it screws onto screw threads 500, it connects conduit 80 to contrast media inlet port 81.
[0057] The foregoing description addresses examples encompassing the principles of various embodiments of the present invention. The embodiments may be changed, modified and/or implemented using various types of arrangements. In particular, one or more embodiments may be combined in a single inlet valve system. Those skilled in the art will readily recognize various modifications and changes that may be made to these embodiments of the invention without strictly following the exemplary embodiments and applications illustrated and described herein, and without departing from the scope of the invention. Accordingly, it is not intended that the invention be limited, except as by the appended claims.