Roof Drip Edge
20170226741 · 2017-08-10
Inventors
Cpc classification
E04D13/0459
FIXED CONSTRUCTIONS
E04D13/158
FIXED CONSTRUCTIONS
E04D13/15
FIXED CONSTRUCTIONS
International classification
Abstract
A roof drip edge including a roof leg and a drip leg joined to a down leg adapted to protect the intersection of a roof and fascia of a building. Some embodiments include a back drip leg adjacent to the drip leg. Some embodiments include tabs positioned on the roof leg for protection from water infiltration under roof shingles.
Claims
1. A roof drip edge device, comprising: a down leg, extending substantially in a down leg plane and comprising a first side and a second side; a roof leg, extending substantially in a roof leg plane and joined to the down leg such that the roof leg extends away from the first side of the down leg; a drip leg, extending substantially in a drip leg plane and joined to the down leg such that the drip leg extends away from the second side of the down leg; and a back drip leg, extending substantially in a back drip leg plane and joined to the down leg such that the back drip leg extends away from the first side of the down leg plane; wherein the back drip leg is joined to the down leg such that the back drip leg plane and the down leg plane are at an angle of greater than approximately 90 degrees with respect to one another.
2. The device of claim 1, wherein the back drip leg is joined to the down leg at substantially the same portion of the down leg as the drip leg.
3. The device of claim 1, wherein the down leg further comprises a top edge and a bottom edge and wherein the roof leg further comprises a top edge and a bottom edge, and wherein the roof leg bottom edge is joined to the down leg top edge.
4. The device of claim 3, wherein the distance between the roof leg top edge and the roof leg bottom edge is at least approximately twice the distance between the distance between the down leg top edge and the down leg bottom edge.
5. The device of claim 1, wherein the down leg further comprises a top edge and a bottom edge and wherein the drip leg is joined to the down leg at the down leg bottom edge.
6. The device of claim 5, wherein the back drip leg is joined to the down leg at the down leg bottom edge.
7. The device of claim 1, wherein the roof leg is joined to the down leg such that the down leg plane and the roof leg plane are at approximately a 90 degree angle with respect to one another.
8. The device of claim 5, wherein the drip leg and the back drip leg are joined to the down leg bottom edge such that the drip leg plane and the back drip leg plane are at approximately a 90 degree angle with respect to one another.
9. The device of claim 1, wherein the drip leg is joined to the down leg such that the drip leg plane and the down leg plane are at approximately a 135 degree angle with respect to one another.
10. The device of claim 1, wherein the back drip leg is joined to the down leg such that the back drip leg plane and the down leg plane are at approximately a 135 degree angle with respect to one another.
11. The device of claim 1, further comprising: a first tab, extending from a first side of the roof leg and substantially in a first tab plane, wherein the first tab plane forms an angle with the roof leg plane that is less than 90 degrees and greater than 0 degrees.
12. The device of claim 11, further comprising a second tab, extending from the first side of the roof leg and substantially in a second tab plane, wherein the second tab plane is substantially parallel to the first tab plane.
13. The device of claim 1, wherein the device is comprised of a flexible, plastic material.
14. The device of claim 13, wherein the device is formed by an extrusion process.
15. A roof drip edge device, comprising: a down leg, extending substantially in a down leg plane and comprising a first side, a second side, a top edge, and a bottom edge; a roof leg, extending substantially in a roof leg plane and comprising a top edge and a bottom edge, wherein the roof leg bottom edge is joined to the down leg top edge such that the roof leg extends away from the first side of the down leg; a drip leg, extending substantially in a drip leg plane and joined to the down leg such that the drip leg extends away from the second side of the down leg; a back drip leg, extending substantially in a back drip leg plane and joined to the down leg such that the back drip leg extends away from the first side of the down leg plane; and a tab, extending from a first side of the roof leg and substantially in a tab plane, wherein the tab plane forms an angle with the roof leg plane that is less than 90 degrees and greater than 0 degrees; wherein the back drip leg is arranged with respect to the down leg such that the back drip leg will make substantially sealing contact with a roof fascia component.
16. The device of claim 15, wherein the back drip leg is joined to the down leg such that the back drip leg plane and the down leg plane are at an angle of greater than approximately 90 degrees with respect to one another.
17. The device of claim 15, wherein the tab is a first tab and the tab plane is a first tab plane, and wherein the device further comprises a second tab, extending from the first side of the roof leg and substantially in a second tab plane, wherein the second tab plane is substantially parallel to the first tab plane.
18. The device of claim 15, wherein the roof leg is joined to the down leg such that the down leg plane and the roof leg plane are at approximately a 90 degree angle with respect to one another.
19. A roof drip edge device, comprising: a down leg, extending substantially in a down leg plane and comprising a first side and a second side; a roof leg, extending substantially in a roof leg plane and joined to the down leg such that the roof leg extends away from the first side of the down leg; a drip leg, extending substantially in a drip leg plane and joined to the down leg such that the drip leg extends away from the second side of the down leg; a back drip leg, extending substantially in a back drip leg plane and joined to the down leg such that the back drip leg extends away from the first side of the down leg plane; a first tab, extending from a first side of the roof leg and substantially in a first tab plane, and a second tab, extending from the first side of the roof leg and substantially in a second tab plane; wherein the first tab plane forms an angle with the roof leg plane that is less than 90 degrees and greater than 0 degrees; and wherein the back drip leg is joined to the down leg such that the back drip leg plane and the down leg plane are at an angle of greater than approximately 90 degrees with respect to one another.
20. The device of claim 19, wherein the down leg further comprises a top edge and a bottom edge and wherein the roof leg further comprises a top edge and a bottom edge, and wherein the roof leg bottom edge is joined to the down leg top edge; and wherein the device is comprised of a flexible, plastic material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION OF THE INVENTION
[0031] The figures show certain embodiments of the present invention having a variety of features. It will be understood by those of skill in the art that not all of the features of each embodiment depicted or described are necessarily present in all other possible embodiments of the invention.
[0032]
[0033] The embodiment shown in
[0034] While the various portions of the drip edge 10 shown in the Figures are themselves substantially rectangular and planar, this is not necessarily the case in other embodiments. In other embodiments, the roof leg, down leg, drip leg, back drip leg, and tabs are not each necessarily planar, even though they extend substantially in an associated plane. For example, in some embodiments, the drip leg includes regular undulations along its length such that it is not strictly planar. Even so, such a drip leg extends substantially in a plane (herein referred to as a “drip leg plane”) with respect to the other portions of the roof drip edge device. In other embodiments, the drip leg is substantially planar but is not rectangular. Such a drip leg includes a plurality of downwardly extending teeth, like a saw blade. Such a drip leg would still extend substantially in a drip leg plane.
[0035] The planes associated with the various parts of the drip edge are also shown in
[0036] This disclosure also refers to certain edges of the various parts of the drip edge. As shown in
[0037] In the embodiment of
[0038]
[0039] The drip leg 13 further ensures that water is kept away from the fascia board and roof. The drip leg 13 extends at an angle from the down leg 12 towards the outer edge of the gutter 23. This ensures that water that may not immediately separate from the drip edge 10 (due to surface tension, for example) is held away from and not in contact with the fascia board.
[0040] The embodiment shown in
[0041] In the embodiment of
[0042] The embodiment of
[0043] The tabs 15 and 16 are designed to be disposed under the roof shingles 21. In the embodiment shown, the tabs are flexible, so that they bend downward toward the surface of the roof leg 11 when the shingles are installed on top of the tabs. In some embodiments, the device 10 has only a single tab in or around the position of the tabs 15 and 16 shown in the Figures. The tabs 15 and 16 serve to prevent water from migrating up and under the shingles. This protects the roof 20 from water damage.
[0044]
[0045] The width D of the roof leg 11 is approximately twice the width G of the combination of the down leg 12 and drip leg 13. In the embodiment shown, the width D is about 5 inches, while the width G is about 2.5 inches. In some embodiments, the width D is about twice the width of the down leg by itself.
[0046] In some embodiments, the absolute sizes of the roof leg and the down leg, as well as their relative sizes, are important for certain applications. The larger sized roof leg provides enhanced protection of the roof underneath the shingles by making it less likely that water can move beyond the area protected by the drip edge to the unprotected roof material.
[0047] Both of the drip leg 13 and the back drip 14 are joined to the down leg 12 at angles A and B of about 135° in the embodiment shown. In other embodiments, the back drip 14 and the drip leg 13 are joined to the down leg 12 at other angles. In some embodiments, the back drip 14 is joined to the down leg 12 at an angle A that is greater than approximately 90 degrees. As used herein, the term “approximately” is about +/−10%. In other embodiments, the back drip 14 is joined to the down leg 12 at other angles, such as approximately 100 degrees, approximately 110 degrees, approximately 120 degrees, approximately 130 degrees, approximately 140 degrees, approximately 150 degrees, approximately 160 degrees, or approximately 170 degrees. Similarly, the drip leg 12 is joined to the down leg 12 in other embodiments at an angle greater than approximately 90 degrees. In other embodiments, the drip leg 12 is joined to the down leg at an angle such as approximately 100 degrees, approximately 110 degrees, approximately 120 degrees, approximately 130 degrees, approximately 140 degrees, approximately 150 degrees, approximately 160 degrees, or approximately 170 degrees.
[0048] The width H of the drip leg 13 is about 0.5 inches, while the width I of the back drip leg 14 is about 3/16ths of an inch. These sizes are varied in other embodiments. For example, as an alternative to the embodiment shown in
[0049] The back drip leg 14 and drip leg 13 form about a 90° angle (shown as F in
[0050] Regarding the tabs 15 and 16, each protrudes about ⅛ of an inch above the plane of the roof leg 11. Each also protrudes at an angle C of about 30° from the roof leg 11. Tab 15 is positioned about ⅝ths of an inch from the joint at which the roof leg 11 is joined to the down leg 12. Tab 6 is positioned about ¾ths of an inch from tab 15. In other embodiments, the tabs are positioned differently, but generally the tabs or tab are positioned in the half of the roof leg 11 nearest to down leg 12.
[0051] The embodiment shown in
[0052] Other embodiments have different important dimensional relationships. For example, in some embodiments, the angle that the tab or tabs makes with the roof leg plane is any angle between 0° and 90°.
[0053] In the embodiment shown in
[0054] In the embodiment of the invention shown in the figures, the drip edge 10 is constructed of a polymer plastic material. The drip edge, including the roof leg and the down leg, the tabs, and the back drip leg and drip leg, is a single unitary piece. In an advantageous embodiment, the drip edge is extruded by a melt extrusion process. As is known in the art, such a process generally involves melting raw plastic pellets and forcing the melted plastic through a die. The extrusion product is then cooled so that it hardens into the shape created by the die. Drip edges made by this method can be made into virtually any desirable length. Other suitable manufacturing processes are employed in other embodiments, such as injection molding.
[0055] The material used in the most advantageous embodiments of the present invention is flexible and completely waterproof. The most advantageous polymers for this application do not degrade significantly with time. Such advantageous polymers include additives to increase the material's resistance to breakdown due to exposure to ultraviolet (UV) light.
[0056] In the embodiment shown in the figures, the extruder die used to extrude the drip edge is arranged such that the portion of the die that forms the roof leg is at an angle of approximately 90° with respect to the portion of the die that forms the down leg. Different extruder die designs and different material compositions will result in different final resting angles between the legs. Those of ordinary skill in the art can select the appropriate angle for their intended application of the drip edge as desired.
[0057] In the advantageous embodiment shown in the figures, the drip edge is constructed using a polypropylene-based composition in the thermoplastic elastomer olefinic chemical family. The composition includes polypropylene, a styrene ethylene butylene styrene copolymer, calcium carbonate, antioxidant/stabilizer, and mineral oil. A colorant is also added to provide the desired appearance of the drip edge and to enhance the UV breakdown resistance of the drip edge. Pigments and other fillers are generally encapsulated in the resin so as to avoid any hazardous conditions when the material is processed.
[0058] The embodiment of the drip edge shown in the figures is made using a material that will not show evidence of visible cracks after exposure to ozone pressure of 100 mPa and a temperature of 104° F. for 70 hours, pursuant to ASTM Standard D1149-12. Further, the material used in the embodiment of the figures will not show appreciable change in mass or volume after submersion in distilled water at a temperature of 158° F.±2° F. for a minimum of 46 hours, pursuant to ASTM Standard D471-06. Specifically, the material will have a percent change in mass and volume of about 0.00%, respectively.
[0059] The material used in the embodiment of the figures also meets the AC286 Section 4.4 standard using the ASTM Standard D412-06 tensile strength and elongation procedure even after weathering for 2000 hours in accordance with ASTM G154. Specifically, the average ultimate elongation of the weathered material exceeds the minimum of 210 percent under SC286 Section 4.4 and the minimum of 85 percent under AC286 Section 4.7 with respect to control specimens. Even more specifically, the material has an average tensile strength of 1530 psi before weathering and an average tensile strength of 1490 psi post-weathering. The material has an average elongation percent of 472% before weathering and 427% post weathering.
[0060] The tear strength of the material used in the embodiment of the figures exceeds the minimum of 1.43 pounds per inch pursuant to AC286 Section 4.5 and ASTM Standard D624-12. Specifically, the material has an average tear strength of 733 pounds per inch.
[0061] The material used in the embodiment of the figures does not show signs of cracking or brittleness when tested at −40° C. in accordance with AC286 Section 4.6 and ASTM Standard D2137-11. Furthermore, the material meets the tensile strength and elongation requirements of AC286 Section 4.7 even after exposure to Ultra Violet radiation pursuant to ASTM Standard G154-06. In other words, its average ultimate elongation percent exceeds 85% of the average elongation percent of the control specimens.
[0062] Advantageously, the material of the embodiment of the drip edge shown in the figures is selected to expand and contract in concert with the expansion and contraction of the other building materials around the drip edge, such as the roof, wall, shingles, siding, etc. This minimizes the effects of such expansion and contraction on the seals between sections of drip edge and the overall strength of the drip edge.
[0063] A further advantage of embodiments of the present invention that are formed of the above-described polypropylene-based composition is that the drip edge does not conduct electricity like traditional, metal drip edges. Traditional metal drip edges can attract lightning due to their conductivity. Embodiments of the present invention that are formed of certain polymer plastic materials, such as the above-described polypropylene-based composition, have negligible conductivity. The result is that roofs that use such embodiments of the present invention instead of metal drip edges are far more resistant to lightning strikes or other electrical damage.
[0064]
[0065] Drip edges according to embodiments of the present invention can also be advantageously applied to other parts of a roof. For example, embodiments of the present invention can be applied to the rake edge 42 shown in
[0066] The flexibility of the drip edge according to the exemplary embodiments shown in the figures also improves the ease and quality of the installation. The flexible drip edge is better able to adapt to variations in the wall, fascia board, roof, or joint between the two. This improves the waterproofing function of the drip edge.
[0067] It will also be understood that patching or repairing the drip edge of the present invention is much easier and less expensive than with drip edges of the prior art. Should a crack or hole form in the drip edge of the present invention, it is relatively straight forward to apply a heat weld patch directly to the affected area. Such a repair will provide a consistent surface and will be long-lasting.
[0068] While this invention has been described in specific terms related to an exemplary embodiment or embodiments, it will be understood by those of skill in the art that modifications may be made in the configurations and dimensions of those embodiment(s) without departing from the following claims.